5
. FUEL SYSTEM/FUEL PUMP
/FUEL TANK/CARBURETOR
5-4
XCITING 500
TROUBLESHOOTING
Engine does not start
Engine idles roughly, stalls or runs poorly
•
No fuel in tank
•
Incorrect idle speed
•
Restricted fuel line
•
Rich mixture
•
Too much fuel getting to cylinder
•
Lean mixture
•
Clogged air cleaner
•
Clogged air cleaner
•
Contaminated fuel
•
Intake air leak
•
Faulty fuel pump
•
Contaminated fuel
•
Faulty air-cut off valve
•
Damaged vacuum tube and connectors
•
Damaged carburetor insulator
Throttle does not open fully, so engine stalls
Rich mixture
•
Damaged vacuum piston diaphragm
•
Automatic valve opens excessively
•
Clogged diaphragm hole
•
Faulty float valve
•
Float level too high
Lean mixture
•
Clogged air jets
•
Clogged fuel jets
•
Automatic choke valve set plate installed in
•
Clogged fuel tank cap breather hole
the wrong groove
•
Clogged fuel filter
•
Clogged air cleaner
•
Bent, kinked or restricted fuel line
•
Faulty float valve
•
Float level too low
•
Faulty fuel pump or insufficient output
Engine is hard to start
•
No fuel in tank
•
Restricted fuel line
•
Clogged fuel strainer
•
Faulty fuel pump
•
Broken or clogged vacuum tube
•
Faulty or clogged charcoal canister
Lean mixture
•
Clogged charcoal canister
•
Bent, kinked or restricted fuel line
•
Clogged fuel strainer
•
Float level too low
Summary of Contents for XCITING 500
Page 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
Page 16: ...1 GENERAL INFORMATION 1 13 XCITING 500...
Page 17: ...1 GENERAL INFORMATION 1 14 XCITING 500...
Page 18: ...1 GENERAL INFORMATION 1 15 XCITING 500...
Page 19: ...1 GENERAL INFORMATION 1 16 XCITING 500...
Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500...
Page 21: ...1 GENERAL INFORMATION 1 18 XCITING 500...
Page 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
Page 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Page 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Page 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Page 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Page 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Page 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Page 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Page 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Page 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Page 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Page 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Page 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Page 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Page 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Page 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Page 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Page 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Page 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Page 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...