1
. GENERAL INFORMATION
1-3
XCITING 500
SERVICE PRECAUTIONS
Make sure to install new gaskets, O-rings,
circlips, cotter pins, etc. when
reassembling.
When tightening bolts or nuts, begin with
larger-diameter to smaller ones at several
times, and tighten to the specified torque
diagonally.
Use genuine parts and lubricants.
When servicing the motorcycle, be sure to
use special tools for removal and
installation.
After disassembly, clean removed parts.
Lubricate sliding surfaces with engine oil
before reassembly.
Apply or add designated greases and
lubricants to the specified lubrication
points.
After reassembly, check all parts for proper
tightening and operation.
When two persons work together, pay
attention to the mutual working safety.
Disconnect the battery negative (-) terminal
before operation.
When using a spanner or other tools, make
sure not to damage the motorcycle surface.
After operation, check all connecting
points, fasteners, and lines for proper
connection and installation.
When connecting the battery, the positive
(+) terminal must be connected first.
After connection, apply grease to the
battery terminals.
Terminal caps shall be installed securely.
Summary of Contents for XCITING 500
Page 15: ...1 GENERAL INFORMATION 1 12 XCITING 500 CABLE HARNESS ROUTING...
Page 16: ...1 GENERAL INFORMATION 1 13 XCITING 500...
Page 17: ...1 GENERAL INFORMATION 1 14 XCITING 500...
Page 18: ...1 GENERAL INFORMATION 1 15 XCITING 500...
Page 19: ...1 GENERAL INFORMATION 1 16 XCITING 500...
Page 20: ...1 GENERAL INFORMATION 1 17 XCITING 500...
Page 21: ...1 GENERAL INFORMATION 1 18 XCITING 500...
Page 22: ...1 GENERAL INFORMATION 1 19 XCITING 500...
Page 23: ...1 GENERAL INFORMATION 1 20 XCITING 500...
Page 24: ...1 GENERAL INFORMATION 1 21 XCITING 500...
Page 37: ...2 EXHAUST MUFFLER FRAME COVERS 2 1 XCITING 500 SCHEMATIC DRAWING...
Page 79: ...4 LUBRICATION SYSTEM 4 1 XCITING 500 LUBRICATION SYSTEM DIAGRAM...
Page 91: ...5 FUELSYSTEM FUELPUMP FUEL TANK CARBURETOR 5 1 XCITING 500 SCHEMATIC DRAWING...
Page 111: ...6 COOLING SYSTEM 6 1 XCITING 500 SCHEMATIC DRAWING...
Page 138: ...7 ENGINE REMOVAL INSTALLATION 7 9 XCITING 500 Remove the collar Collar...
Page 143: ...8 CYLINDER HEAD VALVES 8 1 XCITING 500 SCHEMATIC DRAWING...
Page 167: ...9 CYLINDER PISTON 9 1 XCITING 500 SCHEMATIC DRAWING...
Page 177: ...10 DRIVE AND DRIVEN PULLEY 10 1 XCITING 500 SCHEMATIC DRAWING...
Page 198: ...11 FINAL REDUCTION 11 1 XCITING 500 SCHEMATIC DRAWING...
Page 209: ...12 A C GENERATOR STARTER CLUTCH 12 1 XCITING 500 SCHEMATIC DRAWING...
Page 217: ...13 CRANKCASE CRANKSHAFT 13 1 XCITING 500 SCHEMATIC DRAWING...
Page 231: ...14 STEERING HANDLEBAR FRONT WHEEL FRONT SHOCK ABSORBER 14 1 XCITING 500 SCHEMATIC DRAWING...
Page 258: ...15 REAR FORK REAR WHEEL REAR SHOCK ABSORBER 15 1 XCITING 500 SCHEMATIC DRAWING...
Page 271: ...16 BRAKE SYSTEM 16 1 XCITING 500 SCHEMATIC DRAWING...
Page 304: ...17 BATTERY CHARGING SYSTEM 17 1 XCITING 500 CHARGING SYSTEM LAYOUT CHARGING CIRCUIT...
Page 315: ...18 IGNITION SYSTEM 18 1 XCITING 500 IGNITION SYSTEM LAYOUT IGNITION CIRCUIT...
Page 322: ...19 ELECTRIC STARTER 19 1 XCITING 500 STARTING SYSTEM LAYOUT STARTING CIRCUIT...