Kval ON-3V, Operation Manual

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Table of Contents
KVAL ON-3V Operation Manual
Chapter 1
Introduction to the ON-3V
Chapter 1 at a Glance
.............................................................. 1-1
Overview of the ON-3V
............................................................ 1-2
Available Options ..................................................................................1-2
About this Manual .................................................................................1-3
Safety First!
.............................................................................. 1-4
Safety Sheet Sign-Off Sheet .................................................................1-4
Safety Terminology of Labels ................................................................1-4
Safety Guidelines ..................................................................................1-4
Lockout-Tagout Guidelines ...................................................... 1-8
Follow the P-R-O-P-E-R lockout rule of thumb. ....................................1-8
Lockout Tagout Procedure
....................................................... 1-9
Pre-Steps Before Lockout Tagout .........................................................1-9
Lockout Tagout Power ..........................................................................1-9
Lockout Tagout Air Supply ..................................................................1-10
Start Maintenance ...............................................................................1-10
Post Maintenance Steps .....................................................................1-10
Zero-Energy to Start-Up .......................................................... 1-11
Getting Help from KVAL ........................................................... 1-13
Safety Sign-Off Sheet .............................................................. 1-16
A Note to the Operator ........................................................................1-16
Chapter 2
Operation of the ON-3V
ON-3V: Feeder Process Summary
.......................................... 2-2
Load the Doors into the Staging Area and Program Door Process ......2-2
The Door is moved to the Roll Table .....................................................2-3
The Door is Fed into the Next Machine ................................................2-3
ON-3V: Stacker Process Summary ........................................ 2-4
The Door is Fed into the Stacker ..........................................................2-4
ON-3V: Stacker Process Summary
........................................ 2-4
The Door is Fed into the Stacker ..........................................................2-4
The Door is moved to the Stacking Area ..............................................2-5
Move Stacked Doors out of Staging Area .............................................2-5
Powering Operations for the ON-3V ........................................ 2-6
How to Power Up the ON-3V ................................................................2-6
Home the ON-3V ..................................................................................2-7
How to Power Shut Down the ON-3V ...................................................2-7