13
ZERO ENERGY START UP
Zero Energy State to Start-up to Operating State
Starting the equipment is just as important as Lock-Out/Tag-Out in terms of safety.
Start-up
• Inspection
• Clean up
• Replace guards
• Check controls
• Remove locks
• Visual checks
Inspect
When work is finished the equipment must be inspected for proper adjustment before starting
equipment.
Clean Up
All materials and debris must be cleaned up. Any combustible materials and old parts used during
repairs must be cleaned up.
Replace Guards
Replace all guards to the equipment. If adjustments can not be made with the guard on after start-
up, leave off only the ones to be adjusted after start-up.
Check Controls
Make sure all switches are in the off position. In some cases the machine can start automatically
when energy is restored.
Remove Locks
Each person must remove his or her own lock or tag. This will ensure you are in a safe place when
the equipment is started.
Visual Checks
If the equipment is too large to see all around it, station personnel around the area and sound the
personnel alarm before starting the equipment. If your operation is more complex, having many
pieces of equipment and a lot of people, a comprehensive Lock-Out/Tag-Out procedure may
involve additional steps. You will need to ask your supervisor about these procedures. A specific
lock out procedure may be posted at each machine. On larger or long term maintenance projects
or installation projects, the procedures should be explained to all participants and a copy of the
procedures posted on site for the duration of the work. Provisions which ensure protection during
shift changes when contractor or outside help is used also need to follow the Lock-0ut/Tag-Out
Procedures. Comprehensive Lock-0ut/Tag-Out may use a gang box or other system to ensure that
locks are secure and not removed without authorization.
Remember Lock-Out Tag-Out procedures work because you are the only one with the key to your
lock. Proper Lock-0ut/Tag-Out can save lives, limbs and money. Help make your work
environment safe for yourself and your fellow employees. Make sure you follow the P-R-OP-E-R
Lock-0ut/Tag-Out procedures, and that those around you do also.
YOUR LIFE MAY DEPEND ON IT.
http://www.concrete-pipe.org/sab.htm
© 2004 American Concrete Pipe Association (ACPA). All Rights Reserved.
Summary of Contents for DL-2
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