Kubota M9000DT-M Workshop Manual Supplement Download | Manualshive

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M3-M2

M9000DT-M, WSM

TRANSMISSION

(5) Differential Gear Section

(6) PTO Gear Section

(7) Four Wheel Drive Section

KiSC issued 04, 2006 A

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Summary of Contents for M9000DT-M

Page 1: ...WORKSHOP MANUAL TRACTOR M9000DT M SUPPLEMENT KiSC issued 04 2006 A ...

Page 2: ...n are included for M9000DT M tractor This part should be understood before proceeding with troubleshooting disassembling and servicing Servicing For M9000DT M tractor there are troubleshooting servicing specification lists checking and adjusting disassembling and assembling and servicing which cover procedures precautions factory specifications and allowable limits All information illustrations an...

Page 3: ...CONTENTS SPECIFICATIONS M1 DIMENSIONS M2 G GENERAL MG 1 3 TRANSMISSION M3 M1 4 REAR AXLE M4 M1 6 FRONT AXLE M6 M1 KiSC issued 04 2006 A ...

Page 4: ...2 in 1925 mm 75 8 in 2025 mm 79 7 in Rear 1525 mm 60 0 in 1630 mm 64 2 in 1845 mm 72 6 in 1940 mm 76 3 in 2045 mm 80 6 in Minimum ground clearance 642 mm 25 3 in DRIVE CASE Weight with ROPS 3240 kg 7143 lbs 3320 kg 7319 lbs Travelling system Standard tire size Front 13 6 38 Rear 13 6 38 Clutch Single dry plate Steering Hydraulic power steering Transmission 12 forward and 12 reverse fully synchroni...

Page 5: ...25 mm 75 8 in 2025 mm 79 7 in Rear 1525 mm 60 0 in 1630 mm 64 2 in 1845 mm 72 6 in 1940 mm 76 3 in 2045 mm 80 6 in Minimum ground clearance 642 mm 25 3 in DRIVE CASE Weight with CABIN 3470 kg 7650 lbs 3550 kg 7826 lbs Travelling system Standard tire size Front 13 6 38 Rear 13 6 38 Clutch Single dry plate Steering Hydraulic power steering Transmission 12 forward and 12 reverse fully synchronized ma...

Page 6: ...M3 M9000DT M WSM DIMENSIONS DIMENSIONS KiSC issued 04 2006 A ...

Page 7: ...M4 M9000DT M WSM DIMENSIONS KiSC issued 04 2006 A ...

Page 8: ...mission Forward 12 Reverse 12 Speeds 2 Ground Clearance 642 mm 25 3 in Drive case 3 Tread Adjusting Standard 1525 to 2045 mm 60 to 68 in 80 in with wide axle option 1830 to 2025 mm 72 to 80 in 4 Rear axle drop type 5 Handrail ROPS Type Only KiSC issued 04 2006 A ...

Page 9: ...2 F SAE10W 10W 30 or 10W 40 0 to 25 C 32 to 77 F SAE20 10W 30 or 10W 40 Above 25 C 77 F SAE30 10W 30 or 10W 40 4 Transmission case 56 L 59 2 U S qts 49 3 Imp qts 57 L 60 1 U S qts 50 2 Imp qts KUBOTA UDT or SUPER UDT fluid 5 Front differential case oil 6 0 L 6 3 U S qts 5 3 Imp qts 7 0 L 7 3 U S qts 6 2 Imp qts KUBOTA SUPER UDT fluid or SAE80 90 gear oil 6 Front axle gear case oil 3 5 L 3 7 U S qt...

Page 10: ...ilter Replace G 16 5 Water separator Clean G 27 6 Transmission fluid Change MG 4 7 Front axle differential case oil Change MG 5 8 Front axle gear case oil Change G 29 9 Engine start system Check G 19 10 Wheel bolt torque Check MG 4 11 Greasing G 24 12 Battery condition Check G 21 13 Air cleaner element Double type Primary element Clean G 22 Replace G 22 Secondary element Replace G 22 14 Fan belt A...

Page 11: ...UPER UDT fluid up to the upper notch on the dipstick 4 See page MG 2 4 After running the engine for a few minutes stop the engine and check the oil level again add oil to prescribed level IMPORTANT Do not operate the tractor immediately after changing the transmission fluid Run the engine at medium speed for a few minutes to prevent damage to the transmission W1042893 Tightening torque Front wheel...

Page 12: ...l pan 2 After draining reinstall the drain plug 3 3 Remove the oil level check plug 2 4 Fill with the new oil up to the lower rim of check plug port See page MG 2 5 After filling reinstall the oil inlet port plug 1 and check plug 2 W1017992 Oil Capacity Standard 6 0 L 6 3 U S qts 5 3 Imp qts With 80 in wide axle 7 0 L 7 3 U S qts 6 2 Imp qts 1 Oil Inlet Port Plug 2 Check Plug 3 Drain Plug KiSC iss...

Page 13: ...us 0 39 in radius B 130 mm 51 2 in I 30 mm 1 18 in C 20 mm radius 0 79 in radius J 7 6 to 7 8 mm 0 3 to 0 31 in D 59 5 mm radius 2 34 in radius K 14 mm 0 55 in E 85 5 to 86 1 mm 3 37 to 3 39 in C0 5 Chamfer 0 5 mm 0 0197 in F 92 5 to 93 1 mm dia 3 64 to 3 67 in dia C0 7 Chamfer 0 7 mm 0 0276 in G 69 mm 2 72 in C2 Chamfer 2 mm 0 079 in KiSC issued 04 2006 A ...

Page 14: ...scribed level it naturally drops slowly in the course of time Thus check it every day and inflate as necessary To inflate the wheel tires use an air compressor or hand pump Recommended Inflation Pressure Maintain the pressure shown below for normal use NOTE Maintain the maximum pressure in front tires if using a front loader of when equipped with lots of front weight W1043580 Model Type of Tire Fr...

Page 15: ...n parts may be damaged When re fitting or adjusting a wheel tighten the bolts to the following torques then recheck after driving the tractor 200 m 200 yards and thereafter according to service interval NOTE Wheels with beveled or tapered holes use the tapered side of lug nut W1031994 W1031401 Tightening torque Front wheel mounting nut 260 to 304 N m 26 5 to 31 0 kgf m 192 to 224 ft lbs Front whee...

Page 16: ...tting out of position Finally tighten the stopper bolt to the specified torque IMPORTANT The turning angle varies depending on the presence or absence of the front weight bumper as well as the tire size Adjust the stopper bolt with these factors in mind Make sure that stopper bolts are always tightened to the correct torque W1020179 1 Stopper Bolt A Front Stopper bolts adjustment ex LH stopper bol...

Page 17: ...uired according to the tread W1044475 Tightening torque Rear wheel mounting nut 260 to 304 N m 26 5 to 31 0 kgf m 191 8 to 224 2 ft lbs 1 Rear Wheel Mounting Nut 2 Rim Clamp Bolt Standard 1525 mm 60 0 in 1630 mm 64 2 in With 80 in wide axle 1845 mm 72 6 in 1940 mm 76 3 in 2045 mm 80 6 in 13 6 38 1 Rear Wheel Rim 2 Rear Wheel Disc 3 Clamp 4 Tread Tightening torque Bolt 77 to 90 N m 7 9 to 9 2 kgf m...

Page 18: ...M1 M9000DT M WSM TRANSMISSION 3 TRANSMISSION 1 MECHANISM 1 Structure 1 Shuttle Shift Section Forward Reverse 2 Main Gear Shift Section 3 Hi Lo Creep Shift Section 4 PTO Clutch Section KiSC issued 04 2006 A ...

Page 19: ...M3 M2 M9000DT M WSM TRANSMISSION 5 Differential Gear Section 6 PTO Gear Section 7 Four Wheel Drive Section KiSC issued 04 2006 A ...

Page 20: ... Low Range 18T Gear Shaft 4 38T 19T Gear 1 37T 19T Gear 7 Shifter 5 Hub 6 Shaft 8 Creep Range 18T Gear Shaft 4 38T 19T Gear 1 37T 19T Gear 7 47T Gear 2 15T Gear Shaft 3 51T Gear 10 Shifter 9 Shaft 8 W1012972 1 38T 19T Gear 2 47T Gear 3 15T Gear Shaft 4 18T Gear Shaft 5 Shifter 6 Hub 7 37T 19T Gear 8 Shaft 9 Shifter 10 51T Gear KiSC issued 04 2006 A ...

Page 21: ...7 Shifter 8 33T Gear 5 36T Gear 12 Propeller Shaft 1 4 24T Gear 3 31T Gear 11 Shaft 2 10 20T Gear 9 28T Gear 2 Propeller Shaft 2 1 1 Propeller Shaft 2 2 28T Gear 3 24T Gear 4 Propeller Shaft 1 5 33T Gear 6 Shaft 1 7 Coupling 8 Shifter 9 20T Gear 10 Shaft 2 11 31T Gear 12 36T Gear KiSC issued 04 2006 A ...

Page 22: ...ew M16 grade 9 screw Pedal frame mounting screw Transmission case and clutch housing mounting screw Transmission case and clutch housing mounting nut Speed change cover mounting screw Release fork setting screw Bearing holder 1 mounting screw and nut Bearing holder 2 mounting screw Bearing holder 3 mounting screw 46 6 to 51 0 24 5 to 29 4 48 1 to 55 9 8 8 to 11 8 48 1 to 55 9 77 5 to 90 2 38 2 to ...

Page 23: ... plug 1 W1010823 Muffler and Bonnet 1 Remove the muffler 2 2 Remove the bonnet 1 3 Disconnect the battery s cable 3 4 Disconnect the head light 3P connectors 5 Remove the side cover 4 6 Remove the handrail 5 and auxiliary step 6 W1011064 Transmission fluid Capacity Standard 56 0 L 59 2 U S qts 49 3 lmp qts With 80 in wide axle 57 0 L 60 1 U S qts 50 2 lmp qts 1 Drain Plug 2 Drain Plug Both side Ca...

Page 24: ...ng screws 5 Remove the steering controller When reassembling W1011609 Piping for 3 Point Hydraulic System 1 Remove the accelerator rod 1 2 Remove the suction pipe 3 3 Remove the delivery pipe 4 for 3 point hydraulic system 4 Remove the delivery pipe 2 for power steering W1011808 1 Steering Wheel 2 Shuttle Lever Grip 3 Rear Bonnet 4 Meter Cable 5 Meter Panel 6 Connectors 7 Main Switch Connector 8 E...

Page 25: ...the splines of the propeller shaft 5 and pinion shaft W1012314 Gear Case 1 Remove the gear case mounting screw 2 Remove the gear case assembly When reassembling Apply liquid gasket Three Bond 1216 or equivalent to joint face of the clutch housing and gear case W1012458 1 Coolant Thermo Sensor 1P Connector 2 Wiring Lead for Glow Plug 3 3P Connector for Solenoid Valve 4 Fuel Pipes Tightening torque ...

Page 26: ...ion case 2 Remove the three point linkage 4 3 Remove the rear wheel 3 4 Disconnect the 6P connector for hazard and tail light 5 Disconnect the jumper leads for PTO safety switch 6 Remove the fenders 2 7 Remove the seat 1 When reassembling IMPORTANT Be sure to assemble the seat switch 2P connector to the harness connector with Red Green and Orange White color wire If equipped OPC system Refer to 9 ...

Page 27: ...e the delivery pipe 4 for PTO clutch 5 Remove the pedal frame 1 with wire harness IMPORTANT After reassembling the pedal frame be sure to adjust the brake pedal travel and clutch pedal free travel When reassembling W1013695 Tightening torque ROPS mounting screw M16 grade 9 screw 260 to 304 N m 26 5 to 31 0 kgf m 192 to 224 ft lbs 1 Position Control Lever Grip 2 Draft Control Lever Grip 3 PTO Lever...

Page 28: ...rake rods W1014576 Auxiliary Shift Lever 1 Disconnect the shift rod L1 1 and L2 2 2 Remove the external circlip 3 3 Take out the shift lever assembly When reassembling Be sure to adjust the shift rod length W1014666 1 Steps 2 Foot Accelerator Rod 1 Fuel Hose 1 2 Fuel Hose 2 3 Fuel Hose 3 4 Fuel Hose 4 5 Fuel Tank 6 Tank Band 1 Suction Pipe 2 Delivery Pipe Shift rod length L1 Factory spec Approx 31...

Page 29: ...nd the release hub 5 together 2 Remove the release fork setting screw 2 3 Draw out the control shaft 4 to take out the release fork 3 When reassembling After tightening the release fork setting screw to the specified torque insert a wire through the holes of the setting screw head and release fork Apply grease to the sliding surface of the clutch release hub Apply grease to the bushing of control ...

Page 30: ... collar 5 to the gear side W1015618 Tightening torque Bearing holder 1 mounting screw and nut 23 5 to 27 5 N m 2 4 to 2 8 kgf m 17 4 to 20 3 ft lbs 1 Bearing Holder 1 2 Shaft 1 PTO Propeller Shaft 2 33T Gear 3 External Snap Ring 4 Collar 5 External Snap Ring 6 36T Gear Tightening torque Bearing holder 2 mounting screw 77 5 to 90 2 N m 7 9 to 9 2 kgf m 57 2 to 66 5 ft lbs 1 External Snap Ring 2 Shi...

Page 31: ...the rear 8 Take out the gears W1016921 1 External Snap Ring 2 Collar 3 Bearing 4 Synchro Holder 5 Synchronizer Unit 6 26T Gear 7 Inner Race 8 Needle Bearing 9 Thrust Collar 10 Inner Race 11 20T Gear 12 15T Gear 13 1st Shaft 14 26T Gear 15 Synchronizer Ring 16 Shifter Assembly 17 30T Gear 18 Inner Race 19 Shifter 20 Hub 21 Synchronizer Pin 1 22 Synchronizer Pin 2 23 Synchronizer Ring 24 Inner Core ...

Page 32: ...4 Tightening torque Bearing holder 3 mounting screw 23 5 to 27 5 N m 2 4 to 2 8 kgf m 17 4 to 20 3 ft lbs Side clearance of the gear on the 1st shaft Factory spec Less than 0 3 mm 0 0118 in 1 External Snap Ring 2 Collar 3 Bearing 4 Synchro Holder 5 Synchronizer Unit 6 26T Gear 7 Inner Race 8 Needle Bearing 9 Thrust Collar 10 Inner Race 11 20T Gear 12 15T Gear 13 1st Shaft 14 26T Gear 15 Synchroniz...

Page 33: ...th 28T gear 2 to the transmission case upper side W1017690 Gear Case 1 Remove the plug 5 and internal snap ring 6 2 Remove the screw 10 3 Tap out the shaft 8 to the front side 4 Take out the 20T gear 1 and 31T gear 3 W1017798 1 External Snap Ring 2 Bearing 3 Collar 4 25T 23T Gear 5 Needle Bearing 6 Collar 7 Thrust Needle Bearing 8 Thrust Collar 9 23T Gear 10 27T Gear 11 37T Gear 12 Inner Race 13 T...

Page 34: ...hich support the rear wheel load as well as transmitting power to the rear wheel They withstand all the forces caused by tire rotation and side skidding 1 Shaft 1 2 24T Gear 3 Belleville Three Pieces 4 23T Gear 5 Shaft 2 6 Coupling 7 Spacer Option 8 Coupling Option 9 Shaft 3 10 Rear Axle Case 11 Planetary Gear Support 12 66T Internal Gear 13 26T Planetary Gear 14 Differential Case 15 Differential ...

Page 35: ...eduction of M9000DT M tractor is shown in figure Final Reduction Section Shaft 1 5 Coupling 4 Shaft 2 2 23T Gear 3 24T Gear 1 31T Gear 7 Rear Axle Shaft 6 W1013611 1 24T Gear 2 Shaft 2 3 23T Gear 4 Coupling 5 Shaft 1 6 Rear Axle Shaft 7 31T Gear KiSC issued 04 2006 A ...

Page 36: ...ws 2 Support the drop axle case 3 with nylon lift strap and hoist 3 Separate the drop axle case 3 from rear axle case 1 W1010912 Item N m kgf m ft lbs Rear wheel mounting nut Drop axle case mounting screw and nut Drop axle case mounting nut M12 grade 9 Rear axle nut 259 9 to 304 0 77 5 to 90 2 103 0 to 117 7 441 3 to 539 4 26 5 to 31 0 7 9 to 9 2 10 5 to 12 0 45 0 to 55 0 191 7 to 224 2 57 1 to 66...

Page 37: ...the stake on the rear axle nut 1 3 Remove the rear axle nut 1 with a rear axle nut wrench 92 3 See page MG 6 4 Tap out the rear axle 2 When reassembling Replace the rear axle nut 1 with a new one and stake if firmly after tightening W1011325 Tightening torque Drop axle case mounting screw 77 5 to 90 2 N m 7 9 to 9 2 kgf m 57 1 to 66 5 ft lbs Drop axle case mounting M12 grade 9 nut 103 0 to 117 7 N...

Page 38: ... axle The differential system allows each wheel to rotate at a different speed to make turning easier 1 Front Axle 2 Oil Seal 3 Internal Snap Ring 4 Planetary Gear Support 5 Planetary Gear Pin 6 22T Planetary Gear 7 Front Axle Case Support 8 19T Bevel Gear 9 Bevel Gear Shaft 10 18T Bevel Gear 11 Case 1 Option 12 Differential Lock Clutch 13 Differential Lock Spring 14 Differential Case 15 27T Bevel...

Page 39: ...06 03 S E I E I e Code No 9Y011 18033 2001 09 S E I E I e EDITOR KUBOTA FARM INDUSTRIAL MACHINERY SERVICE LTD 64 ISHIZU KITAMACHI SAKAI KU SAKAI CITY OSAKA 590 0823 JAPAN PHONE 81 72 241 1129 FAX 81 72 245 2484 E mail ksos pub kubota co jp ...

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