M3-S8
M9000DT-M, WSM
TRANSMISSION
Separating Transmission Case
1. Check the clutch housing case and transmission case are
securely mounted on the disassembling stands.
2. Remove the transmission case mounting screws and nuts.
3. Separate the transmission case from the clutch housing.
(When reassembling)
• Apply liquid gasket (Three Bond 1216 or equivalent) to joint face
of transmission case and clutch housing case.
W1014796
(B) Disassembling Clutch Housing Case
Speed Change Cover
1. Remove the speed change cover (1).
(When reassembling)
• When reassembling the speed change cover (1), set the shifter
and fork in neutral position.
• Apply liquid gasket (Three Bond 1216 or equivalent) to seam of
speed change cover and clutch housing.
W1014944
Clutch Release Bearing and Bearing Case
1. Draw out the release bearing (1) and the release hub (5)
together.
2. Remove the release fork setting screw (2).
3. Draw out the control shaft (4) to take out the release fork (3).
(When reassembling)
• After tightening the release fork setting screw to the specified
torque, insert a wire through the holes of the setting screw head
and release fork.
• Apply grease to the sliding surface of the clutch release hub.
• Apply grease to the bushing of control shaft.
W1015074
Tightening torque
Transmission case and
clutch housing mounting
screw
77.5 to 90.2 N·m
7.9 to 9.2 kgf·m
57.1 to 66.5 ft-lbs
Transmission case and
clutch housing mounting
nut
103.0 to 117.7 N·m
10.5 to 12.0 kgf·m
76.0 to 86.8 ft-lbs
Tightening torque
Speed change cover
mounting screw
23.5 to 27.5 N·m
2.4 to 2.8 kgf·m
17.4 to 20.3 ft-lbs
(1) Speed Change Cover
Tightening torque
Release fork setting screw
166.7 to 186.3 N·m
17.0 to 19.0 kgf·m
122.9 to 137.4 ft-lbs
(1) Release Bearing
(2) Release Fork Setting Screw
(3) Release Fork
(4) Control Shaft
(5) Release Hub
KiSC issued 04, 2006 A
