Eagle TT10 AWD Parts & Service Manual Download

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AGLE

UGS

ARTS

ERVICE

ANUAL

Ve hi cle

Type s:

‐

10,

‐

Engine

Type :

Isuzu

Turbo

Diesel

Engine

Models

Summary of Contents for TT10 AWD

Page 1: ...EAGLE TUGS PARTS SERVICE MANUAL Vehicle Types TT 10 TT 12 Engine Type Isuzu Turbo Diesel Engine Models...

Page 2: ...2...

Page 3: ...tors However for more detailed information on the Eagle Warranty and procedure as well as infor mation pertaining to the safe operation of your Eagle product please see the Eagle Operations Manual tha...

Page 4: ...Mounting Misc Parts Detail 25 Transaxle Case Extension Retainer 26 Transaxle Case Extension Retainer Detail 27 Cooling System Transmission 28 COOLING SYSTEM 29 Cooling System Turbo Diesel 29 AXLES 30...

Page 5: ...rd 61 Headlight Taillight Assembly 62 Wiring Harness 64 Wiring Schematic 65 Shutdown Option Wiring 66 Cab Option Wiring 67 OTHER ASSEMBLIES 68 Body Assembly 68 Body Assembly With Split Hood 69 Wheel T...

Page 6: ...T IN VIOLATION OF EPA EMISSIONS REGULATIONS VEHICLE ID INFORMATION This information can be found on the tractor s I D Plate located on the firewall next to the driver s seat Additionally there is a pe...

Page 7: ...and not by EAGLE or the Authorized Service Representative This warranty does not apply to any EAGLE tow tractor or component part s that have been subjected to misuse accident or im proper handling ma...

Page 8: ...8 AUTHORIZED ISUZU DISTRIBUTOR MAP...

Page 9: ...9 AUTHORIZED ISUZU DISTRIBUTOR DIRECTORY...

Page 10: ...Sydvestvej 142 144 Palvitie 3 DK 2600 Glostrup FIN 01390 Vantaa Phone 45 43 633700 Phone 35 8987 00970 Fax 45 43 631403 Fax 35 8987 009770 France Penven Germany Lopke Diesel Gmbh 281 Chaussee Jules C...

Page 11: ...e Limited Unit 5A Babdown Airfield Suite 24 The Courtyards Nr Tetbury Gloucestershire GL8 8YL Croxley Business Park United Kingdom Hatters Lane Watford Phone 44 1666500843 Hertfordshire WD1 8YH Fax 44...

Page 12: ...12...

Page 13: ...13...

Page 14: ...14 NOTES...

Page 15: ...reviations are used throughout the parts lists in this section Abbreviation Meaning Purpose NL Not Listed Part required but not shown on diagram NPN No Part Number Parts shown and numbered but not sto...

Page 16: ...16 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL 21...

Page 17: ...ISUZU MOTOR MOUNT 14 1136714360 or 1136710081 1 BELT 15 TMD27B00521 ID 1 ENGINEPLATE 16 8970848770 1 STARTER 17 X143301540 1 SOLENOID 18 8 94414 796 3 1 FUEL FILTER ELEMENT 19 A TT4 000652 1 COOLANT...

Page 18: ...18 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL 1 2 4 5 3 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...

Page 19: ...UST MANIFOLD 8 8972389800 1 1 FUEL INJECTION LINE 9 8972389810 1 2 FUEL INJECTION LINE 10 8972389820 1 3 FUEL INJECTION LINE 11 8972389830 1 4 FUEL INJECTION LINE 12 8972125400 1 GASKET INTAKE MANIFOL...

Page 20: ...20 POWER TRAIN ENGINE DRESS ISUZU TURBO DIESEL 1 Includes all gaskets with asterisk...

Page 21: ...SUZU TURBO DIESEL DETAIL POWER TRAIN Item Part Number Qty Description 1 5878142701 1 ENGINE OVERHAUL GASKET SET 2 5878140221 1 ENGINE HEAD OVERHAUL GASKET SET Item 1 includes all gaskets with asterisk...

Page 22: ...SCRIPTION 1 A TT8 00201 1 1 TRANSMISSION OUTPUT YOKE SHAFT FRONT 2 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 3 A TT4 00134 1 DRIVE SHAFT SPRING 4 A TT10 00202 2 1 DRIVE SHAFT 5 A TT4 00130 2 E...

Page 23: ...NUMBER QTY DESCRIPTION 1 A TT8 00201 2 1 TRANSMISSION OUTPUT YOKE SHAFT REAR 2 A TT4 00134 1 DRIVE SHAFT SPRING 3 A TT4 00132 1 1 CROSS BEARING FRONT D S NEW STYLE 4 AB TT10D 00130 3 1 DRIVE SHAFT 5...

Page 24: ...24 TRANSMISSION TRANSAXLE MOUNTING MISC PARTS...

Page 25: ...GROUND STRAP 3 3747361 1 SWITCH NEUTRAL STARTER BACK UP LIGHT 4 4856444 1 INDICATOR TRANSAXLE FLUID 5 5240849 2 DOWEL PIN TRANSAXLE TO ENGINE ALIGNMENT 6 TT582YTTLS 1 TORQUE CONVERTER 7 A TT4 00419 1...

Page 26: ...26 TRANSMISSION TRANSAXLE CASE EXTENTION RETAINER ALL WHEEL DRIVE 3...

Page 27: ...10 SCREW HEX CAP W WASHER M8 1 25 X 16 10 3878447 1 SEAL MANUAL VALVE SHAFT 11 4471573 1 PAN TRANSAXLE OIL 12 6101285 1 SCREW HEX CAP W WASHER M6 1 X 16 13 4567022 1 CUP 14 4567494 1 RETAINER 15 6500...

Page 28: ...TRANSMISSION COOLING SYSTEM TRANSMISSION COOLING SYSTEM TRANSMISSION DETAIL ITEM PART NUMBER QTY DESCRIPTION 1 B TT10TD 00311 1 1 RADIATOR 2 A TT4 00221 1 2 TRANSMISSION COOLER 3 31333 1 RADIATOR CAP...

Page 29: ...G SYSTEM TURBO DIESEL COOLING SYSTEM TURBO DIESEL DETAIL ITEM PART NUMBER QTY DESCRIPTION 1 A TT10TD 00322 1 SURGETANK 2 B TT10TD 00311 1 1 RADIATOR 3 A TT10 00323 1 BOTTOM RADIATOR HOSE 4 A TT10 0032...

Page 30: ...NPN 4 WASHER FLAT 3 8 6 A TT10 00129 4 CLEVIS PIN 7 A TT4 00119 6 WASHER NYLON 8 NPN 2 THREADEDROD 9 NPN 2 SCREW HEX CAP 3 8 16 X 3 1 2 10 NPN 2 NUT HEX LOCK 3 8 16 11 NPN 2 SCREW HEX CAP 9 16 18 X 3...

Page 31: ...9 16 18 6 A TT10 00119 4 U BOLT 5 8 18 THREAD 7 NPN 4 SCREW HEX CAP 3 8 16 X 2 1 2 8 A TT4 00119 6 WASHER NYLON 9 NPN 4 WASHER FLAT 3 8 10 A TT4 00363 2 AXLE CLAMP PLATE 11 A TT4 00366 8 WASHER FLAT...

Page 32: ...32 AXLE ASSEMBLY BREAKDOWN FRONT DRIVE ALL WHEEL DRIVE AXLES...

Page 33: ...KIT KIT DIFFERENTIAL SHIM 23 SEE KIT 1 CASE DIFFERENTIAL ASSY 24 30266 10 SCREW HEX 25 SEE KIT 2 PINION DIFFERENTIAL 26 SEE KIT 2 GEAR DIFFERENTIAL KIT 27 SEE KIT 2 THRUST WASHER DIFFERENTIAL PINION...

Page 34: ...0 2 NUT 66 35269 2 LOCK WHEEL BEARING ADJUSTING NUT 67 35270 2 NUT 68 37997 2 SPACER DRIVE GEAR 69 37994 2 GEAR DRIVE 70 37996 2 HUB CAP KIT 706999 14X KIT DRIVE GEAR AND PINION ASSY INCLUDES 2 10 12...

Page 35: ...Flange Nuts 7 16 20 64 70 Upper Kingpin 1 1 8 12 500 600 Kingpin Cap Cap Screws 1 2 20 70 90 Spindle Mounting Nuts 1 2 20 60 80 Tie Rod Stud Nut 5 8 18 70 Min 2 Tie Rod Clamp Nuts 1 2 20 35 45 Steerin...

Page 36: ...36 AXLES AXLE ASSEMBLY BREAKDOWN REAR DRIVE 41 51 Special order limited slip kit call EAGLE for replacement...

Page 37: ...20 2 1 2 13 x 2 25 GRD8 BOLT BEARING CAP 19 706047X KIT BEARING 20 SEE KIT KIT SHIM DIFFERENTIAL BEARING 21 SEE KIT KIT CASE DIFFERENTIAL 22 30266 KIT BOLT DRIVE GEAR 23 SEE KIT KIT PINION DIFFERENTI...

Page 38: ...PLATE DIFFERENTIAL 48 SEE KIT LIMITED SLIP 1 DISC DIFFERENTIAL 49 SEE KIT LIMITED SLIP 1 DISC 50 SEE KIT LIMITED SLIP 1 PLATE 51 30836 1 8 BOLT DIFFERENTIAL CASE KIT 706999 15X 2 DRIVE GEAR AND PINIO...

Page 39: ...7 16 14 55 75 Brake Retainer Nuts 1 2 20 100 110 Axle Shaft Flange Nuts 7 16 20 64 70 Upper Kingpin 1 1 8 12 500 600 Kingpin Cap Cap Screws 1 2 20 70 90 Spindle Mounting Nuts 1 2 20 60 80 Tie Rod Stu...

Page 40: ...IGHT COMPLETE 1 RS358R 1 SHOES REAR AXLESET 2 EW 155068 1 CYL WHEEL LEFT EW 155069 1 CYL WHEEL RIGHT 3 H2598 1 KIT ADJUSTER LEFT H2599 1 KIT ADJUSTER RIGHT 4 H7199 1 KIT SPRING REAR AXLESET 5 4313905...

Page 41: ...41 BRAKES BRAKE CALIPER ASSEMBLY FRONT DRUM BRAKE ASSEMBLY FRONT DETAIL Item Part Number Qty Description 1 18 4167 1 ASSEMBLY CALIPER L H 18 4166 1 ASSEMBLY CALIPER R H 2 RMP 149 1 KIT DISK PADS FRONT...

Page 42: ...42 BRAKES BRAKE SYSTEM HYDRAULIC...

Page 43: ...NE HOSE 14 A TT10 00175 1 BRAKE LINE 15 A TT4 00174 1 BRAKE LINE TEE 16 A TT10 00171 1 1 BRAKE LINE 16A A TT10 00171 BRAKE LINE MODELS BUILT PREVIOUS TO 7 2007 17 A TT10 00162 1 1 BRAKE LINE 17A A TT1...

Page 44: ...UT TO FIT BULK HOSE 5 NPN 1 CUT TO FIT BULK HOSE 3 8 350 PSI 6 A TT4 00207 1 RETURN LINE TEE 7 A TT4 00161 1 1 MASTER CYLINDER 8 F81Z3A697AB 1 POWER STEERING RESERVOIR TANK 9 A TT4 00606 1 1 Y FITTING...

Page 45: ...MBLY DETAIL Item Part Number Qty Description 1 C TT4 10181 1 BRAKE PEDAL 2 C TT4 10182 1 BRAKE PEDAL PIVOT SHAFT 3 C TT4 10188 1 BEARING 4 A TT4 00193 1 CLEVIS PIN 5 A TT4 10192 1 CLEVIS 6 NPN 1 20 X...

Page 46: ...46 BRAKES PARKING BRAKE ACTUATOR ASSEMBLY...

Page 47: ...RKING BRAKE CABLE RIGHT REAR 11 NPN 1 SCREW HEX CAP 14 20 X 1 12 NPN 1 WASHER FLAT 1 4 13 NPN 1 NUT LOCK 1 4 20 14 NPN 1 SCREW HEX CAP 1 4 28 X 1 15 NPN 1 CABLE CLAMP PLATE 16 NPN 1 CABLE CLAMP HANDLE...

Page 48: ...48 STEERING SYSTEM STEERING SYSTEM BREAKDOWN YOUR TUG MAY HAVE 2 HYDRAULIC CYLINDERS IF SO SEE PAGE 48 7 15 16...

Page 49: ...LINK 15 A TT10 00829 1 HYDRAULIC STEERING LINE46 16 A TT10 00822 1 HYDRAULIC STEERING LINE43 17 A TT10 00406 1 JAM NUT 18 A TT10 00407 1 TIERODEND 19 NPN 1 HIGH PRESSUREHOSE 23 NPN 1 NUT HEX SLOTTED...

Page 50: ...50 STEERING SYSTEM STEERING SYSTEM BREAKDOWN YOUR TUG MAY HAVE ONLY 1 HYDRAULIC CYLINDER IF SO SEE PAGE 46 8 10 15 7 16...

Page 51: ...EERING MOUNTING BLOCK 14 A TT10 00817 2 DRAG LINK 15 A TT10 00824 1 HYDRAULIC STEERING LINE22 5 16 A TT10 00825 1 HYDRAULIC STEERING LINE32 17 A TT10 00406 2 JAM NUT 18 A TT10 00407 2 TIERODEND 19 NPN...

Page 52: ...ER BRACKET 2 A TT4 00091 1 A TT4 00091 1 1 AIR CLEANER ASSEMBLY 3 AIR CLEANER ASSEMBLY 2 3 NPN 7 HOSE CLAMPS 4 A TT4 00097 1 3 90 DEGREE ELBOW 5 A TT4 00260 1 PIPE HANGAR 6 A TT4 00254 1 2 EXHAUST CLA...

Page 53: ...CLEANER SUB ASSEMBLY AIR CLEANER SUB ASSEMBLY DETAIL Item Part Number Qty Description 1 A TT4 00091 A TT4 00091 1 1 1 AIR CLEANER 2 AIR CLEANER 3 2 P14 8966 P549271 1 1 AIR CLEANER ELEMENT 2 AIR CLEA...

Page 54: ...y Description 1 A TT4 00276 1 FUEL SENDING UNIT 2 A TT4 00271 1 1 FUEL CAP 3 A TT4 00272 1 NIPPLE 4 A TT10 00273 1 FUEL TANK 5 A TT4 00274 6 90 DEGREE ELBOW FITTING 6 NPN 1 BULK 5 16 FUEL LINE 7 NPN 4...

Page 55: ...3 1 1 DIESEL EXHAUST PIPE 3 A TT4 00260 2 PIPEHANGER 4 A TT4 00258 1 1 MUFFLER 5 A TT4 00259 1 41187 1 90 DEGREEETAIL PIPE 6 A TT12 00255 1 EXHAUST WRAP 7 NPN 2 3 8 16 X 1 HEX CAP SCREW 8 NPN 2 3 8 FL...

Page 56: ...SSION SHIFT CONTROL 2 A TT4 00246 1 TRANSMISSION SHIFT CABLE 3 A TT4 00248 1 TRANSMISSION CABLE BRACKET ASSEMBLY 4 A TT4 00247 1 U BOLT KIT 5 A TT4 00249 1 BALL JOINT KIT 6 A TT4 00419 1 TRANSMISSION...

Page 57: ...CREW HEX CAP 1 4 20 X 1 00 G8 3 NPN 3 WASHER FLAT 1 4 4 NPN 3 NUT LOCK 1 4 20 5 A TT4 00285 1 CABLE CLASP 6 A TT4 00287 1 BALL JOINT KIT NUT INCLUDED 7 A TT10 00282 1 1 ACCELERATOR CABLE ASSEMBLY 8 A...

Page 58: ...58 OPERATOR COMPARTMENT INSTRUMENT PANEL...

Page 59: ...1 PLATE MOUNTING IGNITION SWITCH 9 TMD27M00200 1 GLOW PLUG SWITCH 10 A TT4 00423 1 1 HEADLIGHT SWITCH 11 A TT4 00428 1 HORN BUTTON 12 A TT4 00609 1 HEATER FAN SWITCH 13 A TT4 00608 1 TEMPERATURECONTR...

Page 60: ...60...

Page 61: ...BOARD DETAIL Item Part Number Qty Description 1 B TT4 00301 1 MOUNTING BRACKET 2 NPN 2 LOCK NUT 10 32 3 NPN 5 SELF DRILLING SCREWS 4 A TT4 00302 1 STARTER RELAY 5 A TT4 00303 1 1 HORN RELAY 6 A TT4 0...

Page 62: ...62 LIGHTS ELECTRICAL HEADLIGHT TAILLIGHT ASSEMBLY 2 3 4 6 7 8 9...

Page 63: ...OLDER MODELS YOU CAN USE ITEMS 1 4A OR 5 IF YOUR TUG HAS GAS TANK REV D A TT10 00273 NEW TANK WITH NOTCHED CORNER YOU CAN USE ITEMS 1 4A 4B OR 5 Item Part Number Qty Description 6 A TT4 00292 2 TAILL...

Page 64: ...64 LIGHTS ELECTRICAL WIRING HARNESS...

Page 65: ...65 LIGHTS ELECTRICAL WIRING SCHEMATIC...

Page 66: ...NG 1b AE OPT 0081 1 COMPLETE ASSY 1 LOW OIL HI TEMP SHUTDOWN GASOLINE 2 9B3215 1 SHUTDOWN MODULE 3 W2007 01 1 WIRE HARNESS 4 861193F 1 OIL PRESSURE LIGHT 5 8609331F 1 TEMPERATURE LIGHT 6 1215 2 LENS C...

Page 67: ...67 LIGHTS ELECTRICAL CAB OPTION WIRING...

Page 68: ...N 1 HOODPROP ASSEMBLY 3 C TT4 0012 2 1 T HANDLELATCH 3 C TT4 0012 3 1 LOCKING T HANDLELATCH 4 A TT4 0052 1 HORN ASSEMBLY 5 A TT4 0049 1 HEAT SHIELD 6 D TT4 0009 1 1 GRILL GUARD ACCESS DOOR 7 62 10 603...

Page 69: ...3 B TT10 00012 R 1 HOODRIGHT 4 C TT4 0012 2 1 T HANDLELATCHRIGHT DOOR 5 A TT10 00048 1 BENCH SEAT 6 AE OPT 0055 C 1 BENCH SEAT BACK CUSHION 7 AE OPT 0055 B 1 BENCH SEAT BOTTOM CUSHION 8 AE OPT 0183 1...

Page 70: ...16 WHEEL LUG NUT 5 A TT10 00126 16 WHEEL LUG NUT 6 AE OPT 0077 1 OPTIONAL ALL SEASON MUD SNOW TIRE REQUIRES OPTIONAL 16 IN RIM 7 A TT4 00122 1 OPTIONAL FRONT 16 IN RIM FOR AE OPT 0077 1 8 A TT10 00125...

Page 71: ...ING 3 B TT3 0008A 1 E HITCH SPRING 4 B TT3 0008 DET5 1 LOCKING COLLAR 5 AE OPT 0028 1 PINTLE HOOK 6 AE OPT 0026 1 AIRLINE HITCH 3 PIN WITH CABLE NOT SHOWN 7 AE OPT 0093 1 AIRLINE HITCH 2 3 8 PIN NOT S...

Page 72: ...72 OPTIONS CAB OPTION 17 15 16 18 9 1 2 3 4 5 6 7 8...

Page 73: ...TT4 00555 1 WIPER MOTOR 6 A TT4 00556 1 DEFROST FAN 7 A TT4 00609 1 HEATER FAN SWITCH 8 991528 1 WIPER ARM 9 994890 1 WIPER BLADE 10 40516 3 DOOR HINGE 11 40515 1 STRIKER PLATE 12 48717 1 INSIDEDOOR H...

Page 74: ...Description 1 A TT4 00601 1 HEATER ASSEMBLY 2 A TT4 00607D 1 CONTROL VALVE 3 02220200A 2 Y CONNECTOR 4 A TT4 00609 1 HEATER FAN SWITCH 5 A TT4 00608 1 TEMPERATURECONTROL CABLE 6 NPN 5 8 HEATER HOSE N...

Page 75: ...1A R5024BH 1 REPLACEMENT BULB 24VDC 1B R5012BH 1 REPLACEMENT BULB 12VDC 2 AE OPT 0007 1 STROBE 2A 129 1 REPLACEMENT BULB FOR STROBE 2B AE OPT 0009 1 1 2 COVER FOR STROBE 3 A TT10 00450 1 BASIC FLOOR...

Page 76: ...091 1 LUBRICITY FILTER SYSTEM 2 FS20000 1 LUBRICITY REPLACEMENT ELEMENT 3 AE OPT 0001 1 BACK UP ALARM 4 AE OPT 0099 1 MASTER BATTERY DISCONNECT SWITCH 5 AE OPT 0099A 1 MASTER BATTERY DISCONNECT SWITCH...

Page 77: ...MOTIVE POWER STEERING FLUID 6 DRIVE SHAFT LUBE EP MULTIPURPOSE GREASE 7 BRAKE MASTER CYLINDER CHECK DOT 3 BRAKE FLUID 8 ENGINE COOLANT CHECK ETHYLENE GLYCOL WATER 50 50 MIX MIL A 46153 9 ACCELERATOR C...

Page 78: ...rottle Controls x x x x x x 13 Coolant Hoses x x x x x x 14 Belt Drives x x x x x x 15 Fuel System Leak Check x x x x x x 16 Electrical Wires and Connections x x x x x x 17 Suspension U Bolts 18 Batte...

Page 79: ...e Open side access door Remove dip stick from transmission case wipe it with a cloth Insert it fully and take it out gently again Check the fluid level by the marks on the dipstick The transmission fl...

Page 80: ...HT FULLY DRESSED LB KG PROX 610 277 FUEL TANK REFILL CAPACITIES ENGINE CRANKCASE CAPACITIES ENGINE U S QUARTS IMPERIAL QUARTS LITRES 3 1 L 189 CID DIESEL 10 00 8 33 9 46 15W40CD IN CONTINENTAL U S U S...

Page 81: ...D CLEAN WATER BRAKE SYSTEM The brake system is power assisted hydraulic front disc type and rear drum type USE DOT 3 BRAKE FLUID STEERING SYSTEM The steering system is power assisted hydrostatic type...

Page 82: ...w with All Wheel Drive a wheel may loose traction wheel spin To stop front wheel spin apply some service brake gradually with left foot until wheel spin stops and hold while continu ing the pushback C...

Page 83: ...k Check with tape measure to see difference The front should be 1 16 inch more that the rear 1 16 inch toe out if less or greater loosen the two bolts on the tie rod clamp Turn clamp in or out to achi...

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