J&M 1520 Operator'S Manual Download

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OPERATORS MANUAL

J. & M. Mfg. Co., Inc.

284 Railroad Street - P.O. Box 547

Fort Recovery, OH 45846

Ph: (419) 375-2376 Fax: (419) 375-2708

www.jm-inc.com

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v. 9.10.15

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Summary of Contents for 1520

Page 1: ...OPERATORS MANUAL J M Mfg Co Inc 284 Railroad Street P O Box 547 Fort Recovery OH 45846 Ph 419 375 2376 Fax 419 375 2708 www jm inc com 1520 1410 1310 1220 1120 1110 1010 810 Rev 9 10 15 GRAIN CART...

Page 2: ...2 Stance Front Rear Auger Side Opposite Auger Side...

Page 3: ...ications 8 Bolt Torque Chart 9 Safety Rules 10 Decals 11 Initial Operation Maintenance 12 Operating Instructions 13 Walking Tandem Dual Row Spacing 14 Lubrication Schedule 15 Troubleshooting 16 Adjust...

Page 4: ...i improper modification or repair ii accident abuse or improper use iii improper or insufficient maintenance or iv normal wear or tear This warranty does not cover products that are previously owned a...

Page 5: ...e used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety When you see this symbol carefully read the message...

Page 6: ...minutes 30x32 or 44x32 900 60R32 LI185 76x50 00 or 1250 50R32 10 Bolt or 20 Bolt 6 Diameter 2 900 lbs 4 200 lbs 13 500 lbs 1310 22 Auger 1 325 Bushels 22 2 2 minutes 44x32 76x50 00 or 1250 50R32 10 Bo...

Page 7: ...4 600 lbs 1220 22 Auger 1 250 Bushels 22 Diameter 2 1 minutes 44x32 76x50 00 or 1250 50R32 10 Bolt or 20 Bolt 6 Diameter 2 900 lbs 4 200 lbs 14 600 lbs 1520 22 Auger 1 500 Bushels 22 Diameter 2 5 minu...

Page 8: ...16 5 8 3 4 13 16 15 16 1 1 8 1 5 16 1 1 2 6 12 23 36 55 78 110 192 306 467 8 17 31 48 75 106 149 261 416 634 10 19 35 55 85 121 170 297 474 722 13 26 47 75 115 164 230 403 642 979 14 27 49 78 120 171...

Page 9: ...under pressure can penetrate skin and cause infection or other injury To prevent personal injury Relieve all pressure before disconnecting fluid lines Before applying pressure make sure all connectio...

Page 10: ...KEEP AWAY Keep all guards in place when operating Do NOT stand on steps or climb ladder until all power is shut off Keep hands feet hair and clothing away from moving parts Part Description 1 JM001804...

Page 11: ...ront and back halves to separate From the fully compressed shortest length the PTO should be telescoped extended between 10 and 22 Different PTO lengths may need to be purchased to accommodate your te...

Page 12: ...inches c Do Not use any intermediate support as the attaching point d Store the safety chain by securing it around the main axle A frame of the grain cart e Replace the safety chain if one or more lin...

Page 13: ...the tractor electrical outlet Make sure that all flasher and turn indicator lights are working properly before incidental highway travel 36 Row Spacing 30 Row Spacing Figure A JACK 1 3 4 x 13 1 2 Bolt...

Page 14: ...level remove the vented inspection plug and drain plug at the bottom of the gearbox Drain the lubricant Return the drain plug and refill the gearbox with 24 ounces 0 71 liters 18 20 auger gearbox or 3...

Page 15: ...tighten bolts Remove the lower flighting assembly and place a shim between the spline coupler and the gearbox Excessive Vibration Auger flighting or shaft is bent Drive shaft is bent Straighten or re...

Page 16: ...upper and lower augers to do not properly separate during the unfolding sequence the upper flighting may need adjusting Before making adjustment to the upper flighting check to see if the lugs and dri...

Page 17: ...side the grain tank auger tube assemblies and at the clean out door 3 Check the gearbox oil and replace with new EP 80 90 gearbox lubricant or equivalent if necessary 4 Touch up areas where paint may...

Page 18: ...Heavy Duty 11 13 pilot 13 19 bolt circle for 900 60R32 Tires JM0020027 Wheel Rim 10 hole 31x32 3 piece 11 13 pilot 13 19 bolt circle for 35 5x32 R 3 Tires JM0020037 Rubber O Ring Seal for 31x32 10 Whe...

Page 19: ...72 20011 JM0025067 15 1 2 Pipe Plug 72 20007 JM0025068 16 Cap Screw 3 8 16 UNC x 2 52 72 0002 JM0025069 17 130 Degree Gearbox Complete 130 22W JM0018677 130 Degree Gearbox Assembly for 18 20 Diameter...

Page 20: ...1075 carts prior to 2006 913571 JM0018958 11 Small Race 653 JM0019195 12 Small Bearing 663 JM0019177 13 Large Spindle Washer 913632 EM 25M JM0019106 14 Large Castle Nut SF 2512 JM0019108 15 3 8 X 3 1...

Page 21: ...2 3 4 Studs Standard Axle JM0022057 1 Hub and Spindle Assembly Complete 30 1 2 22MM Studs Standard Axle JM0034488 1 Hub and Spindle Assembly Complete 27 1 2 3 4 Studs 30 5 Tire Smaller Fully Adjustabl...

Page 22: ...12 2 Inside Window Brace WB 4 JM0000253 3 Outside Window Brace WB 4B JM0000256 4 3 8 16 x 3 4 Gr5 Z Hex Bolt 161000 JM0001663 5 Oval Window Grommet 112500 JM0002454 6 Oval Window IW 71212 JM0002455 7...

Page 23: ...0010170 9 3 3 4 ID x 4 1 2 OD Bronze Bushing BB 334 JM0010570 10 Pivot Center Weldment PCW 1 JM0010076 11 3 4 x 5 1 2 Grade 5 Bolt 34512G5HB JM0015522 12 1 14 x 3 Grade 8 Bolt 13G8B JM0019924 13 3 4 L...

Page 24: ...24 Storm Tracker Track System...

Page 25: ...s JM0025743 13 1 4 x 1 3 4 Z Roll Pin JM0009911 14 1 1 4 ID x 2 1 2 O D x 1 8 ZN USS Flat Washer JM0020322 15 G848 Large Cone Bearing G910333 JM0020306 16 1 2 13 x 1 1 4 Gr5 Z SF Hex Bolt JM0010002 17...

Page 26: ...26 Storm Tracker Track System...

Page 27: ...ack Air Spring AS 2ST JM0020319 13 5 8 11 x 4 1 2 Gr5 Z Hex Bolt JM0020316 14 3 4 USS Flat Washer JM0010006 15 3 4 10 Gr5 Z Hex Nut JM0002125 16 1 2 13 Gr5 Z Hex Nut JM0002124 17 5 8 11 Gr5 Z Hex Nut...

Page 28: ...et GT400 MBI 1S JM0000361 15 10 Long Extension Cord to Mount Indicator in Cab ECI 1 JM0025815 16 20 Long Extension Cord to Mount Indicator in Cab ECI 2 JM0025816 17 Optional Y Cable to Connect both Pr...

Page 29: ...attery Box with Strap BB 2 JM0000365 5 GT400 Indicator with Serial Port EZ 150 EZ 2000 EZ 400 GT400 JM0019040 5 GT 460 Indicator Upgrade includes serial port downloader USB port and alpha numeric key...

Page 30: ...ent Rear Right Front Left Digi Star 810 1010 JM0018985 7 2 7 8 Weigh Bar Weldment Rear Left Front Right Digi Star JM0018228 7 2 7 8 Weigh Bar Weldment Rear Left Front Right Digi Star 810 1010 JM000035...

Page 31: ...t JM0002152 7 Indicator Mounting Bracket GT460 MBI 1 JM0019648 7 Indicator Mounting Bracket GT400 MBI 1S JM0000361 8 3 8 16 x 1 Gr5 Z SF Hex Bolt JM0002092 9 GT400 Indicator with Serial Port EZ 150 EZ...

Page 32: ...Bracket JM0012865 7 Swing Out Ladder Adjustable Tab JM0020977 8 Ladder Weldment JM0012858 9 Ladder Support Leg JM0012926 10 1 4 20 x 1 1 4 Gr5 Z Hex Bolt JM0016673 11 Ladder Guide JM0021947 12 1 4 20...

Page 33: ...1110 1310 1410 1520 JM0020936 7 5 8 11 Gr5 Z Centerlock Hex Nut JM0002146 8 Square U Bolt JM0024199 9 3 8 16 x 1 2 Set Screw JM0019044 10 44 Series U Joint JM0017957 11 5 8 11 x 3 Gr5 Z Hex Bolt JM00...

Page 34: ...34 Top Auger Assembly...

Page 35: ...Tip Spout JM0017838 18 20 Side Shooter Tip Spout JM0000781 18 18 Side Shooter Tip Spout JM0017868 19 22 Rubber Tip Spout Addition JM0014129 19 20 Rubber Tip Spout Addition JM0014420 19 18 Rubber Tip S...

Page 36: ...1 126 1 2 JM0020817 37 3 4 10 Gr5 Z Hex Nut JM0002125 38 3 4 10 x 5 1 2 Gr5 Z Hex Bolt 18 20 Augers JM0015522 38 3 4 10 x 7 Gr5 Z Hex Bolt 22 Auger JM0054907 39 18 20 Torsion Arm Drive Dog JM0027291 D...

Page 37: ...U Joint JM0021235 23 Yellow Cap JM0016842 24 Indicator Guide JM0024987 Description Part No 25 Indicator Rod Weldment 810 JM0022092 25 Indicator Rod Weldment 1010 1011 1110 1111 JM0027918 25 Indicator...

Page 38: ...cylinder has a threaded clevis while the cushion cylinder is one solid piece JM0019644 JM0025661 If replacing the cushion cylinder with a non cushion cylinder a Dock Bumper JM0037644 will need to repl...

Page 39: ...4 x 456 810 JM0030610 12 Hydraulic Hose 1 4 x 474 1010 1110 1310 1410 JM0024982 13 1 2 13 x 2 Gr8 Z Hex Bolt JM0001620 14 1 4 male NPT X 1 4 female NPT rigid 90 degree elbow JM0020115 Description Par...

Page 40: ...eft Side JM0018817 5 Extendable Amber Light Assembly Right Side JM0018826 6 Rear Red Light Right Side JM0018838 7 Rear Red Light Left Side JM0018837 8 Mercury Switch JM0017896 9 Field Light Wire JM002...

Page 41: ...4 11 1010 Back Endboard JM0013678 12 1010 High Sideboard Corner JM0013699 13 1010 Back Half High Sideboard JM0013671 14 1010 High Sideboard Splice JM0013700 15 1010 High Sideboard Brace JM0013731 16 S...

Page 42: ...42 Sideboards For 1110 1310 1410 Models 1110 Sideboards 1310 Sideboards 1410 Sideboards...

Page 43: ...igh Sideboard Corner JM0009700 33 1310 Back Half High Sideboard JM0017484 Description Part No 34 1310 High Sideboard Splice JM0009702 35 1310 High Sideboard Brace JM0021202 36 48 Inside Brace Sideboar...

Page 44: ...44 Sideboards for 1120 1220 1520 Leaner Models 1120 Sideboards 1220 Sideboards 1520 Sideboards...

Page 45: ...2 31 1220 Leaner Back Top Corner JM0025307 Description Part No 32 1220 Back Endboard Tri JM0007412 33 1220 Back Endboard JM0007410 34 1220 High Sideboard Brace JM0007420 35 1220 High to Low Crossbrace...

Page 46: ...46 Roll Tarp Assembly Prop Up Bars Tarp Stand Off Crank Handle Holder Crank Handle U Joint Tarp Assembly Front Endcap Rear Endcap...

Page 47: ...20 x 2 1 2 Gr5 Z Hex Bolt 14212 HB JM0001506 22 1 2 13 Gr5 Z Centerlock Hex Nut 12 13LN JM0001511 23 Roll Tarp Handle Hanger PP CH 1 JM0002967 24 Roll Tarp Handle Hanger Rubber Flap JM0002551 Descrip...

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