KSB Delta Primo F Installation And Operating Manual Download Page 75

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13 Commissioning report

75 of 80

KSB Delta Primo

1983.811/02-EN

13 Commissioning report

The pressure booster system specified below has been commissioned today by the undersigned, authorised KSB
Service who created this report.

Pressure booster system details

Type series

........................................................................................................................................

Size

........................................................................................................................................

Serial number

........................................................................................................................................

Order No.

........................................................................................................................................

Purchaser/place of installation

Purchaser

Place of installation

Name

....................................................

..........................................................................

Address

....................................................

..........................................................................

....................................................

..........................................................................

Operating data

For further details please refer to the circuit diagram.

Start-up pressure

start

bar

....................................................

Setpoint

Delta p

....................................................

Minimum runtime

....................................................

Inlet pressure monitoring p

inl

- x

(setting of inlet pressure switch)

....................................................

Stop pressure

stop

bar

....................................................

Inlet pressure

inl

[bar]

....................................................

Pre-charge pressure of
accumulator

pre-charge

[bar]

....................................................

The operator or operator’s representative herewith confirms to have received instructions on how to operate and
service the pressure booster system. The relevant circuit diagrams and operating instructions have been handed
over.

Non-conformities found during commissioning

Deadline for remedial action

Non-conformity
1 ............................................................................................

..........................................................................

.............................................................................................................

..........................................................................

.............................................................................................................

..........................................................................

.............................................................................................................

..........................................................................

Name of KSB representative

Name of purchaser or representative

.............................................................................................................

..........................................................................

Place

Date

.............................................................................................................

..........................................................................

Summary of Contents for Delta Primo F

Page 1: ...Pressure Booster System KSB Delta Primo KSB Delta Primo F KSB Delta Primo VC KSB Delta Primo SVP Installation Operating Manual...

Page 2: ...s provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufacture...

Page 3: ...ation 12 3 4 Return to supplier 13 3 5 Disposal 13 4 Description 14 4 1 General description 14 4 2 Product information as per Regulation No 1907 2006 REACH 14 4 3 Designation 14 4 4 Name plate 14 4 5...

Page 4: ...nowledging warning and alert messages 34 7 7 Saving and restoring settings 34 7 8 Operating modes 36 7 8 1 Manual mode 36 7 8 2 Energy saving mode 36 7 9 Functions 37 7 9 1 Filling the accumulator 37...

Page 5: ...Contents 5 of 80 KSB Delta Primo 10 3 Fault messages 69 11 EU Declaration of Conformity 73 12 Certificate of Decontamination 74 13 Commissioning report 75 Index 76...

Page 6: ...ntact with the fluid handled Dry running protection Dry running protection devices prevent the pump from being operated without the fluid to be handled which would result in pump damage Energy saving...

Page 7: ...e software is prohibited This does not however apply to software updates supplied by KSB 1 3 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to t...

Page 8: ...y CAUTION CAUTION This signal word indicates a hazard which if not avoided could result in damage to the machine and its functions General hazard In conjunction with one of the signal words this symbo...

Page 9: ...The operator is responsible for ensuring compliance with all local regulations not taken into account 2 2 Intended use The pressure booster system must only be operated within the operating limits des...

Page 10: ...e following safety regulations shall be complied with Accident prevention health regulations and safety regulations Explosion protection regulations Safety regulations for handling hazardous substance...

Page 11: ...es Before returning the product to service observe all instructions on commissioning Make sure the pressure booster system cannot be accessed by unauthorised persons e g children Prior to opening the...

Page 12: ...d is on hand 1 Remove the packaging Remove the caps from the connection openings 2 Check for any in transit damage 3 Transport the pressure booster system to the place of installation 4 Detach the pre...

Page 13: ...required a blank certificate of decontamination can be downloaded from the following web site www ksb com certificate_of_decontamination 3 5 Disposal WARNING Fluids handled consumables and supplies w...

Page 14: ...system SVP Pressure booster system with variable speed system and KSB SuPremE motor 3 Number of pumps 15 Pump size 08 Number of pump stages 4 4 Name plate ID PN Prod IP RDP PO U Kalkovenweg 13 F Alphe...

Page 15: ...nstallation Stationary dry installation Drive KSB Delta Primo F VC Electric motor Efficiency class IE3 to IEC 60034 30 KSB Delta Primo SVP Magnetless synchronous reluctance motor Efficiency class IE5...

Page 16: ...this pressure transmitter is monitored broken wire detection This ensures equal distribution of pump operating hours If a duty pump fails the next pump is started up immediately Via a volt free contac...

Page 17: ...A 6 dB A 54 dB A The expected total sound pressure level of 54 dB A may develop when all 4 pump sets are running under full load conditions 4 8 Scope of supply Depending on the model the following it...

Page 18: ...weights For dimensions and weights refer to the outline drawing 4 10 Potential equalisation A terminal marked with the earth symbol is provided at the power connection for connecting a PE conductor 1...

Page 19: ...d and prepared in accordance with the dimensions in the outline drawing The pressure booster system can be operated on the power supply network in accordance with the data on the name plate The place...

Page 20: ...le bolts to firmly anchor the pressure booster system 5 3 Mounting the accumulator CAUTION Dirt in the pressure booster system Damage to the pump sets Clean the accumulator before filling it The origi...

Page 21: ...bolts crosswise The ends of the bolts must not protrude from the flange 5 4 2 Fitting the pressure reducer optional NOTE A pipe length of approximately 600 mm must be provided on the inlet side to acc...

Page 22: ...e with VDE is mandatory A maximum cable length of 10 metres should not be exceeded between the surge protective device usually type 1 internal lightning protection installed at the service entrance an...

Page 23: ...emote ON OFF input 1 Establish the connection in accordance with the wiring diagram 5 5 4 Connecting the dry running protection device The original operating manual of the dry running protection devic...

Page 24: ...essure booster system Before commissioning starting up or functional check running the pressure booster system make sure that there is no foreign matter in the pressure booster system or piping CAUTIO...

Page 25: ...en run once loosen the vent plugs again to let any remaining air escape while the pump is switched off 11 Close the vent plug 12 Check that the pump sets are running smoothly 13 Close the discharge si...

Page 26: ...data if required readjust 9 Briefly start up one pump after the other in manual mode and compare the direction of rotation at the fanwheel with the arrow indicating the direction of rotation 10 Check...

Page 27: ...the motor and impermissible loads on the pump motor seals and bearings do not exceed a certain number of starts per hour See original operating manual of the pump sets 6 2 2 Ambient conditions Observ...

Page 28: ...B 1100 Movitec 15B 1600 Movitec 25B 2800 Movitec 40B 4600 Movitec 60B 6100 Movitec 90B 8500 6 3 Shutdown 6 3 1 Measures to be taken for shutdown 1 Fig 6 Venting and draining the accumulator 1 Vent plu...

Page 29: ...on Low Voltage Equipment The pressure booster system is factory set to the start up pressure and stop pressure indicated on the name plate Changes and restorations can be made via the control panel Se...

Page 30: ...s The LED provides information on the operating status Table 12 LED description LED Description Green Trouble free operation Yellow One or more warnings are active Red One or more alerts are active 7...

Page 31: ...u Key Submenu Menu display Operation General System pressure System load RDP switch present not present Inlet pressure Level content Level height m Ambient temp Digital inputs Pumps Operating mode of...

Page 32: ...ssure compensation High pressure alert Low pressure alert Minimum runtime Start delay Stop delay RDP delay High low alert delay 7 4 Access levels Various access levels have been defined to prevent uni...

Page 33: ...ngs menu level 3 1 3 1 is displayed Step 3 Navigating 1 Press direction key until 3 5 is displayed 2 Press OK to confirm selection 3 5 1 is displayed Step 4 Changing the parameter value 1 To change th...

Page 34: ...Fault occurred date and time Fault acknowledged date and time Fault dismissed date and time Step 4 Remedying and acknowledging a fault The displayed fault has been remedied 1 To acknowledge the fault...

Page 35: ...3 2 2 3 customer settings 2 Select RESET OK Resets to settings saved on site Resetting to default settings Logged in at Factory level for manufacturers only 1 Select parameter 3 2 2 6 default setting...

Page 36: ...end on the system installed and can only be defined at the operational pressure booster system installed on site In conjunction with a very large discharge side accumulator the energy saving mode ensu...

Page 37: ...e is within the bandwidth the control unit triggers the filling of the accumulator and stops the pump set Setting the time interval Logged in at Service level 1 Call up parameter 3 4 3 5 2 time flow r...

Page 38: ...inputs for remote reset setpoint changeover and functional check run The temperature sensor Pt1000 is fitted and electrically connected Section 5 5 6 Page 23 1 Call up parameter 3 3 4 WSD 2 Set the wa...

Page 39: ...stem Function of pressure booster system not guaranteed Regularly service the pressure booster system Prepare a maintenance schedule for the pressure booster system with special emphasis on lubricants...

Page 40: ...increase in current input occurring during unchanged operating conditions indicate wear Monitor the functions of auxiliary connections if any 8 2 2 Checklist for inspection work In the event that you...

Page 41: ...sure booster system The best storage volumes are achieved with the following settings mean value Value 0 9 at start up pressure 3 bar Value 0 8 at start up pressure 3 bar Example 1 pE 5 bar 5 bar 0 9...

Page 42: ...entional start up Comply with the local regulations 2 Close the shut off valve of the pump 3 Place a suitable container under the drain connection 4 Open the drain connections To do so observe the pum...

Page 43: ...k valve into the body Apply lubricant to new O rings See table below Fig 12 Mounting the body 11 Mount the body of the non return valve Fig 13 Loosening the screwed connection of the body parts 12 Use...

Page 44: ...ve DN 50 Watts Industries IN 050 DN 50 1x Eriks 12192264 2x Eriks 12711459 8 2 6 Mounting the manifold in a mirrored position DANGER Voltage at the pressure booster system Danger to life Prior to open...

Page 45: ...d 6 Remove the entire manifold with shut off valves A A Fig 18 Loosening the EF locknut A EF locknut 7 Undo the EF locknut at both shut off valves by half a turn The O ring is now exposed B B A Fig 19...

Page 46: ...set by 90 NOTE For some variants the pressure gauge or a pressure sensor need to be removed to be able to turn the pressure measuring set A A Fig 20 Turning the shut off valves A Shut off valve 10 Tu...

Page 47: ...f 80 KSB Delta Primo 1983 811 02 EN 12 If the pressure gauge and or pressure sensors have been removed connect them again The manifold is now fitted in a mirrored position 13 Tighten the EF locknuts o...

Page 48: ...pressure too low F Discharge side pressure too high G Leakage at mechanical seal H One several pumps motors overheated I Motor protection switch es triggered Warning LED lit J Pump s do es not stop K...

Page 49: ...igher than stated in the purchase order Contact KSB Motor protection switch triggered or set incorrectly or pump seized Compare setting with the motor s rating plate data Delay setting too short Check...

Page 50: ...3 90 79 2 691 742 02 742 01 743 412 79 1 Fig 22 KSB Delta Primo F Table 21 List of components Part No Description Part No Description 79 1 Automatic switchgear 655 Pump 79 2 Measuring transducer 691 P...

Page 51: ...a Primo VC Table 22 List of components Part No Description Part No Description 79 1 Automatic control unit 595 Anti vibration pad 79 2 Measuring transducer 655 Pump 79 10 Frequency inverter 691 Pressu...

Page 52: ...ator 743 90 Ball valve 595 Anti vibration pad The individual parts of the pump set are shown in the product literature of the pump set 10 2 Parameter list Table 24 Overview of parameters Parameter Des...

Page 53: ...nal supply valve 0 100 0 0 100 0 100 Everybody Nobody 1 1 10 Power down speed Calculated stop speed if zero flow detection is activated in energy saving mode Service Nobody 1 1 14 WSD pulses tank 1 Wa...

Page 54: ...alerts Everybody Nobody 2 1 3 Acknowledge All All messages are acknowledged Everybody Everybody 2 1 4 Clear History Deleting the message history Service Service 3 Settings Settings Everybody Nobody 3...

Page 55: ...3 2 1 1 1 2 PIN acceptance Prompt to enter PIN 0 9999 0 9999 Everybody Everybody 3 2 1 1 2 PIN Entering the user level and password Factory Nobody 3 2 1 1 2 1 Access Level Selecting the login level Us...

Page 56: ...body Nobody 3 3 1 Number of pumps Maximum number of pumps used in system 3 1 6 1 6 Everybody Service 3 3 2 Inlet General configuration suction side Pressure switch Pressure switch pressure sensor wate...

Page 57: ...00 999 100 999 Everybody Service 3 4 1 4 4 Low level shut down System stop when dry running level reached 10 0 99 0 99 Everybody Service 3 4 1 4 5 Low level reset Resetting the system when defined dry...

Page 58: ...1 4 10 4 Sample time Measurement cycle for measuring to control proportional valve 10 0 99 0 99 Everybody Service 3 4 1 4 10 5 Analog output Configuring the analog output 4 20mA 4 20 mA 0 20 mA Every...

Page 59: ...ncy inverter None None analog 4 20 mA analog 0 20 mA PumpDrive 1 PumpDrive 2 Danfoss VLT 28 00 Danfoss MicroDrive Danfoss AquaDrive Everybody Service 3 4 3 2 Proportional const Proportional constant o...

Page 60: ...he manual mode Digital and bus Digital input bus digital and bus digital or bus Everybody Service 3 4 3 26 Start select Selecting the start signal Digital and bus Digital input bus digital and bus dig...

Page 61: ...Power 1 Power 1 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 2 Power 2 Power 2 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 3 Power 3 Power 3 of pump 2 0 100 0 100 Everybody Service 3 4 5 6 4 Po...

Page 62: ...ly high system pressure stop pumps or output message only Stop pumps Stop pumps message only Everybody Customer 3 5 13 Low pressure alarm Lower limit value for minimum system pressure 0 0 400 0 400 Ev...

Page 63: ...0 99 Everybody Service 3 6 12 WSD 3 pulse length Water flow detection 3 length of pulse in seconds 4 0 99 0 99 Everybody Service 3 6 13 Sys start up delay Start delay following re start 10 0 32 0 32...

Page 64: ...cifying the duration of the forced start check run 30 0 30 0 30 Everybody Service 3 7 9 Date adapt level On The alternative fill level is activated in accordance with day s month s Everybody Customer...

Page 65: ...lternative pressure setpoint is deactivated 0 0 23 0 23 Everybody Customer 3 7 8 2 1 4 Min adapt setp OFF Entering the minutes when the alternative pressure setpoint is deactivated 0 0 59 0 59 Everybo...

Page 66: ...kage remote acknowledgem ent bypass valve emergency power Service Service 3 8 2 Outputs Outputs Service Nobody 3 8 2 1 Output 1 P4 Configuration of output 1 None None threshold 1 threshold 2 supply va...

Page 67: ...body 3 10 1 2 Root Menu Settings List of all main menu elements Develop Develop 3 10 1 2 1 rootmenu selection Root menu selection 1 1 65 1 65 Develop Develop 3 10 1 2 1 Traffic Light Assignment of fau...

Page 68: ...er Nobody 3 15 2 1 MB Slave Address Modbus slave address 247 1 247 1 247 Customer Customer 3 15 2 2 Baudrate Baud rate 192 9600 192 Customer Customer 4 Info Information Everybody Nobody 4 1 Device Con...

Page 69: ...body 5 Quickmenu Information on quick menu Everybody Nobody 10 3 Fault messages Table 25 Overview of fault messages Fault message Description Type of message Warning Alert Failure PT Dis Fault dischar...

Page 70: ...k sum F5 Communication fault frequency inverter 5 incor check sum F6 Communication fault frequency inverter 6 Temp sensor fail Fault temperature sensor of water flow detection 24V out of range Interna...

Page 71: ...ge too high frequency inverter 4 Over voltage P5 DC link voltage too high frequency inverter 5 Over voltage P6 DC link voltage too high frequency inverter 6 Under voltage P1 DC link voltage too low fr...

Page 72: ...ushing procedure active Valve opened oftenly Several flushing procedures carried out Circuit Fail FC1 Short circuit fault earth fault frequency inverter 1 Circuit Fail FC2 Short circuit fault earth fa...

Page 73: ...triction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2014 30 EU Electromagnetic Compatibility EMC The manufacturer also declares that the following harmonise...

Page 74: ...ver bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing...

Page 75: ...rcuit diagram Start up pressure pstart bar Setpoint Delta p Minimum runtime Inlet pressure monitoring pinl x setting of inlet pressure switch Stop pressure pstop bar Inlet pressure pinl bar Pre charge...

Page 76: ...warning and alert messages 34 Faults Causes and remedies 48 Filling the accumulator 37 I Installation 15 Installation at site 19 Intended use 9 K Key to safety symbols markings 8 L LED display 30 M Ma...

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Page 80: ...KSB B V Kalkovenweg 13 2401 LJ Alphen aan den Rijn Netherlands 1983 811 02 EN...

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