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Krone Big Pack 1270 HS, Original Operating Instructions

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Krone Big Pack 1270 HS Original Operating Instructions Download Page 291

 

Malfunctions - Causes and Remedies

 

291 

 

Pos: 38.38 /BA/Störungen - Ursachen und Behebung/Großpackenpressen/Störungen-Ursachen-Behebung Doppelknoter T10 @ 25\mod_1242042811416_78.doc @ 249692 

 

No
. 

Malfunction  

Cause and/or remedy 

12 

Shear screw on the needle connecting rod 
breaks frequently. As a result the needle 
yoke stops. 

 

Cause: 

Strong wear of the twine guide eyes. 

Remedy: 

Exchange the twine guide eyes (1) and replace the shear 
screw (2) on the needle connecting rod. 

13 

The baler can no longer be operated via the 
terminal. 

 

Cause: 

Faulty operation or faulty connection for 
operation. 

Remedy: 

Unscrew the terminal cable from the socket (1) located to 
the left (as seen in direction of travel) on the metal cover 
close to the flywheel. 

Connect the plug for emergency mode (2) to the socket 
(1). After 10 seconds, emergency mode is activated with 
the following settings: 
• 

Old nominal length 

• Automatic 

mode 

• 

Last target force to be set 

Pos: 38.39 /BA/-----Seitenumbruch------ @ 0\mod_1196175311226_0.doc @ 4165 

Summary of Contents for Big Pack 1270 HS

Page 1: ... T Typ1 v BiG Pack 890 HS XC v v T Typ2 v BiG PACK 1270 HS XC v v T Typ3 v BiG PACK 1290 HS XC v v T Typ4 v BiG PACK 1290 HDP XC HS v v T Typ5 v v v T Typ6 v v v T abMasch Nr v from serial no v 819 240 v T Bestell Nr v Order no v 150 000 137 00 en v B Titelbild v v 17 03 2011 ...

Page 2: ...provisions of EC Directive 2006 42 EC Machinery and EC Directive 2004 108 EC EMC The signing Managing Director is authorised to compile the technical documents Spelle 01 03 2011 Dr Ing Josef Horstmann Managing Director Design and Development Year of manufacture Machine No Pos 2 BA Vorwort Sehr geehrter Kunde 0 mod_1195626300326_78 doc 905 Dear customer Dear customer You have now received the opera...

Page 3: ...ssen Weiterer Verlauf BiG Pack 17 mod_1236162359418_78 doc 201261 Note In the operating instructions which follow the BiG PACK baler will also be referred to as the machine Pos 4 4 BA Vorwort Beachten Sie für Maschine 0 mod_1195626904076_78 doc 944 Please note The operating instructions are part of your machine Only operate this machine after you have been trained to do so and according to these i...

Page 4: ...requisites on tractor 23 2 10 Electrical connections 23 2 10 1 Hydraulic connections 24 2 11 Machine overview 26 2 11 1 Left Side of the Big Pack Baler with Tandem Axle 26 2 11 2 Right Side of the Big Pack Baler with Tandem Axle 28 2 11 3 Functioning of the VFS conveyor system 30 2 11 4 Functional description of the BiG PACK baler 31 3 Safety 32 3 1 Identifying Symbols in the Operating Instruction...

Page 5: ...3 Mounting onto the Tractor 55 4 4 PTO shaft 56 4 4 1 Length adjustment 56 5 Start up 57 5 1 Mounting onto the Tractor 58 5 1 1 Install the PTO shaft 59 5 2 Hydraulics 61 5 2 1 Special Safety Instructions 61 5 2 2 Connecting the hydraulic lines 61 5 3 Hydraulic brake Export 64 5 4 Hydraulic connection to block the coaster steering axle special equipment 64 5 5 Load sensing connection 65 5 6 Compre...

Page 6: ...een 94 7 4 2 Setting the target bale channel flap pressure 96 7 4 3 Setting the bale length 97 7 5 Automatic Mode 99 7 6 Buttons on the machine 101 7 7 Description of baling process 102 7 8 Bale channel chamber empty 102 7 8 1 Bale channel chamber full 102 7 9 Menu Level 103 7 9 1 Short overview 103 7 9 2 Calling up the menu level 104 7 10 Main menu 1 Settings 105 7 10 1 Menu 1 1 Correction value ...

Page 7: ...9 2 1 Driving with Pick up in fixed position 155 9 3 Roller crop guide 156 9 4 Cutting system 157 9 4 1 General aspects 157 9 4 2 Cutting length 158 9 4 3 Activating the cutting system 159 9 5 Blade Changing 159 9 5 1 Unlocking the blade shaft 161 9 6 Removing blockages 162 9 7 Baling Force Regulation 163 9 8 Ejection of the last bale 164 9 8 1 Opening the bale channel chamber 164 9 8 1 1 Medium d...

Page 8: ...ting of the needles 184 10 2 2 Setting the height of the needles on the knotter 185 10 2 3 Top dead centre of the needles 186 10 3 Setting the needle yoke brake 187 10 4 Position of needles checking setting the baling ram 188 10 5 Setting the upper needle 189 10 5 1 Checking the setting of the upper needle 189 10 6 Twine bar 190 10 6 1 Setting the twine bar single knotter 190 10 6 2 Setting the tw...

Page 9: ...tion 212 10 11 3 Absorbing Mechanism 214 10 11 3 1 Checking the setting 215 10 11 4 Setting the triggering sensitivity 216 10 11 5 Setting the Spring of the Zeroizing Device 217 10 12 Setting the flywheel cleaning only on BiG PACK 890 218 10 13 Basic setting of the band brake flywheel 218 10 14 Setting the bale chute 219 10 14 1 Setting the MultiBale 220 10 14 2 Setting the position of the second ...

Page 10: ...238 11 15 Filling Quantities and Lubrication Designations for Gearboxes 239 11 15 1 Oil quantities and designations for the on board hydraulic system 239 11 15 2 Oil quantities and designations for the compressor 239 11 15 3 Oil Level Check and Oil Change Intervals Gearboxes 239 11 16 Main gearbox 240 11 17 Packer gearbox 241 11 18 Transfer gearbox 242 11 19 Pick up gearbox 243 11 20 Cutting syste...

Page 11: ... 272 14 1 Special Safety Instructions 272 14 2 At the End of the Harvest Season 273 14 3 Before the Start of the New Season 274 14 3 1 Overload coupling on flywheel 275 15 Malfunctions Causes and Remedies 276 15 1 Special Safety Instructions 276 15 2 General malfunctions 277 15 3 Malfunctions on the knotter 278 15 3 1 Single knotter 278 15 3 2 Double knotter 281 15 4 Troubleshooting in the central...

Page 12: ...Foreword 12 Pos 7 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 13: ...l crops formed in swathes such as hay straw and grass silage Pos 8 5 BA Einleitung Maschinenübersicht Großpackenpressen Aufnahme und Pressung nicht genannter Pressgüter 17 mod_1236170563105_78 doc 201591 WARNING Intake and baling of pressing material not mentioned Effect Damage to the machine Collecting and baling materials that are not cited here is permitted only in agreement with the manufactur...

Page 14: ... and Orders Type Year of manufacture Vehicle ID number Note The entire identification plate represents a legal document and should not be altered or rendered illegible When asking questions concerning the machine or ordering spare parts be sure to provide type designation vehicle ID number and the year of manufacture To ensure that these data are always available we recommend that you enter them i...

Page 15: ...0 mod_1196401324340_78 doc 7690 Any use of the machine for other purposes is deemed not to be in accordance with intended use The manufacturer shall not be liable for any resulting damage the user alone shall bear the risk Operation in accordance with intended use also includes observing the operating maintenance and service instructions specified by the manufacturer Unauthorised modifications to ...

Page 16: ...040 Bale channel chamber Height mm Width mm 900 800 Baling length mm from 1000 to 2700 continuously adjustable Scattering width mm 1950 No of knotter apparatus 4 Power requirement 75 KW 102 PS 90 KW 122 PS Cutting system number of blades 16 Friction clutch drive 1800 Nm Flywheel overload coupling Wedge release clutch 4500 Nm Pick up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm Cam t...

Page 17: ...ling Wedge release clutch 4500 Nm Pick up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm Cam type clutch for cutting system 7000 Nm Packer overload coupling Cam type clutch 14500 Nm Needle connecting rod Shear screw M10 x 55 DIN 931 10 9 Pos 8 22 BA Einleitung Technische Daten Grosspackenpresse 1 Starr 17 mod_1236175318949_78 doc 201713 1 rigid Pos 8 23 BA Einleitung Technische Daten ...

Page 18: ...d coupling Wedge release clutch 4500 Nm Pick up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm Cam type clutch for cutting system 7000 Nm Packer overload coupling Cam type clutch 14500 Nm Needle connecting rod Shear screw M10 x 55 DIN 931 10 9 Pos 8 28 BA Einleitung Technische Daten Grosspackenpresse 1 Starr 17 mod_1236175318949_78 doc 201713 1 rigid Pos 8 29 BA Einleitung Technische ...

Page 19: ...f blades 26 Friction clutch drive 3000 Nm Flywheel overload coupling Wedge release clutch 8000 Nm Pick up overload coupling Star ratchet 1000 Nm Star ratchet 1200 Nm Cam type clutch for cutting system 7000 Nm Packer overload coupling Cam type clutch 14500 Nm Needle connecting rod Shear screw M10 x 55 DIN 931 10 9 Pos 8 34 BA Einleitung Technische Daten Grosspackenpresse 1 Starr 17 mod_123617531894...

Page 20: ...in eligible containers according to statutory provisions Dispose used lubricants according to statutory provisions Pos 8 38 4 BA Wartung Großpackenpressen Tabelle Füllmengen und Schmiermittelbezeichnung der Getriebe 17 mod_1236177486824_78 doc 201908 Quantity ltr Designation brand Bio degradable lubricants Main gearbox 890 15 5 SAE 90 GL 4 or Esso Spartan EP 150 Shell Omala Oil 150 Fuchs EP 85 W90...

Page 21: ...dable oils always observe the change intervals because of the ageing of the oils Pos 8 38 9 BA Wartung Großpackenpressen Füllmenge und Ölbezeichnung der Bordhydraulik 17 mod_1236178420965_78 doc 201932 Quantity ltr Designation brand Bio degradable lubricants Oil container on baler 15 Fuchs Renolin MR 46 MC BP Energol SHF 46 Shell Tellus 46 Esso Univis N 46 Aral Vitan VS 46 on request Pos 8 38 10 Ü...

Page 22: ... the supporting wheel Tine mounting 5 pieces Number of tines 16 20 double tines tine mounting Lateral feed Right and left auger conveyor Variable Feed System VFS Forced intake by feed packer drum Feed packer drum with 4 feed packers and 1 switchable feeder packer The XC version includes a cutting system placed in front Baling ram Length of stroke 750 mm 50 strokes per minute Big Pack 890 45 stroke...

Page 23: ...ke system required Hydraulically activated brake 6 Connection for hydraulic brake system required max working pressure 120 bar 1740 PSI Pos 8 45 Überschriften Überschriften 2 A E Elektrische Anschlüsse 17 mod_1236579932558_78 doc 205175 2 10 Electrical connections Pos 8 46 BA Einleitung Maschinenübersicht Großpackenpressen Elektrikanschlüsse HS Baureihe 64 mod_1300272380792_78 doc 582730 Socket 1 ...

Page 24: ...ssen Steuergerät einfachwirkend Pick up HS Baureihe 61 mod_1299220791306_78 doc 570785 Pick up lift 1 single action control valve red 2 Pos 8 52 BA Einleitung Maschinenübersicht Großpackenpressen Komfort Elektronik 61 mod_1299223046976_78 doc 570919 Comfort Electronic Pos 8 53 BA Einleitung Maschinenübersicht Großpackenpressen Komfort Elektronik Bild 61 mod_1299223125320_78 doc 570945 6 BPHS0004 1...

Page 25: ...older parking jack lift lower bale ejector deploy retract roller chute open closed Hydraulic line blue 4 3 for the function open blade holder Pos 8 59 BA Einleitung Maschinenübersicht Großpackenpressen Steuergerät Lenkachse sperren lösen 61 mod_1299221711766_78 doc 570864 Lock Release 5 steering axle single action control valve nominal gauge 15 red 1 Pos 8 60 BA Einleitung Maschinenübersicht Großp...

Page 26: ...chine overview Pos 8 63 BA Einleitung Maschinenübersicht Großpackenpressen Maschineübersicht linke Seite mit Tandemachse Bild BP 890_1270_1290 HS Baureihe 61 mod_1298993599311_78 doc 569321 2 11 1 Left Side of the Big Pack Baler with Tandem Axle BPHS0002 Fig 6 Pos 8 64 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 27: ...d computer 10 Wide angle P T O drive shaft with overload protection system and freewheel 3 Length registration of bales 11 Twine box 4 Crank for parking brake 12 Manual release of knotter and knotter shaft lock 5 Twine control and tensioning device 13 Fire extinguisher 6 Pick up with jockey wheel 14 Wheel chocks 7 Roller crop guide 15 Electronic control valve 8 Tool tray Pos 8 66 BA Seitenumbruch ...

Page 28: ...essen Maschineübersicht rechte Seite mit Tandemachse Bild BP 890_1270_1290 HS Baureihe 62 mod_1299506414187_78 doc 572698 2 11 2 Right Side of the Big Pack Baler with Tandem Axle BPHS0003 8 3 5 4 6 7 1 9 2 10 Fig 7 Pos 8 68 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 29: ...31_78 doc 203088 1 Knotting area 6 Shut off valve Pick up hydraulics 2 Hydraulic oil storage tank 7 Twine brake in the twine box 3 Parking support 8 Bale chute 4 Support for fast action couplings and plugs 9 Variable filling system VFS 5 XC cutting system drive 10 Shut off valve caster axle Pos 8 70 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 30: ...9691_78 doc 203113 2 11 3 Functioning of the VFS conveyor system 12 11 16 9 8 7 6 BPXC0200 15 14 3 2 1 4 5 10 14 13 10 9 8 7 6 5 4 3 2 1 12 11 13 16 16 16 15 Fig 8 Pos 8 72 BA Einleitung Maschinenübersicht Großpackenpressen Funktionsbeschreibung der Großpackenpresse T1 Big Pack 890_1270_1290 25 mod_1242206300943_78 doc 250195 ...

Page 31: ... rotor 14 over the blades 15 to the packer drum 13 The Pick up can be raised and lowered by the tractor hydraulics The guide wheels of the Pick up are adjustable in height so that an optimum Pick up height can be achieved for the pick up The packer strips 4 fill the feed channel chamber The crop is collected in the packer channel due to the work of the packers The filling level in the feed channel...

Page 32: ...of the hazard warnings Danger DANGER Type and source of the hazard Effect Danger to life or serious injuries Measures for hazard prevention Warning WARNING Type and source of the hazard Effect Injuries serious material damage Measures for hazard prevention Caution CAUTION Type and source of the hazard Effect Property damage Measures for risk prevention Pos 10 4 BA Sicherheit Allgemeine Funktionshi...

Page 33: ...he safety instructions are not respected this could result in the forfeiture of any claims for damages Failure to follow the safety instructions could result for example in the following hazards Endangering of persons due to not protected working areas Breakdown of important machine functions Failure of prescribed methods for repair and maintenance Endangering of persons due to mechanical and chem...

Page 34: ...se extreme caution when attaching or detaching implements onto or from the tractor 12 Always attach ballast weights properly to the fixing points provided 13 Observe permitted axle loads gross weight and transport dimensions 14 Check and install transport equipment such as lighting warning devices and protective equipment 15 Actuating mechanisms cables chains linkages etc for remote controlled dev...

Page 35: ...mplement unless the vehicle has been secured against rolling by means of the parking brake and or wheel chocks Pos 10 6 6 BA Sicherheit Angehängte Geräte Geräte angehängt 0 mod_1199699679381_78 doc 33245 3 4 Hitched Implements 1 Secure implements against rolling 2 Observe the maximum supported load on the trailer coupling swing drawbar or hitch 3 If a drawbar coupling is used make certain that the...

Page 36: ...the PTO if the engine is switched off 11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use 12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not required 13 Caution After disengaging the PTO danger due to the flywheel running on Keep away from the implement during this time The machine may be worked on only if it is completely...

Page 37: ...raulic system depressurise the system and switch off the engine Pos 10 6 13 BA Sicherheit Hydraulikanlage Zusatz Alterung der Hydraulikschlauchleitungen 3 mod_1204552944856_78 doc 70772 8 Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The new hoses must fulfill the technical requirements set by the manufacturer of the implement Pos 10 6 14 Überschriften Übe...

Page 38: ...ic accumulators Risk of explosion 10 When replacing working tools with cutting edges use suitable tools and gloves Pos 10 6 21 BA Sicherheit Eigenmächtiger Umbau und Ersatzteilherstellung 1 mod_1201937705539_78 doc 55745 3 9 Unauthorised Conversion Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer Or...

Page 39: ...n the position of these safety signs and what they mean is given below Pos 10 9 BA Sicherheit Beschädigte oder unlesbare Aufkleber 0 mod_1195567214115_78 doc 674 Danger Danger zone of the machine Effect Danger to life or serious injuries Immediately replace damaged or illegible adhesive labels Following repair work always attach appropriate adhesive safety stickers to all the replaced modified or ...

Page 40: ...67326_78 doc 1020 3 13 Position of the Adhesive Safety Stickers on the Machine Pos 10 12 BA Sicherheit Aufkleber Großpackenpresse Sicherheitsaufkleber BiG Pack 890_1270_1290 HS Baureihe 61 mod_1299237218451_78 doc 571161 L 1 6 2 6 8 7 3 3 4 9 9 7 5 3 6 3 7 4 BPHS0006 Fig 9 RH right machine side LH left machine side ...

Page 41: ... the machine is running Order No 939 407 1 2x 5 Do not climb onto the machine if the PTO is connected and the engine is running Order No 939 408 2 1x 6 Before start up close the protective equipment Order No 942 002 4 14x 7 While parts are moving never reach into areas where there is a risk of being crushed only for roller chute and cutting system XC Order No 942 196 1 5x 8 Maintain a sufficient d...

Page 42: ...Baureihe 63 mod_1299667053910_78 doc 574530 GL 3 1 2 BPHS0023 RH LH 3 RH LH Fig 10 RH right hand side of the machine LH left hand side of the machine 1 X 2 1 1 3 P LS T 27 008 188 0 for Comfort Version Electronics 27 008 188 0 1x 1 X 2 4 4 7 27 008 187 0 for Medium Version Electronics 27 008 187 0 1x 2 X 8 8 27 003 829 0 T P Medium Version Electronics 27 003 829 0 1x with start up aid option 3 942...

Page 43: ...ation label is assigned an order number and can be ordered directly from the manufacturer or from an authorized dealer see Section Contact 3 14 2 Affixing the Adhesive Safety and Information Labels Note Affixing an adhesive label Effect Adhesion of the label The surface for affixing the adhesive label must be clean and free of dirt oil and grease Pos 11 BA Seitenumbruch 0 mod_1196175311226_0 doc 4...

Page 44: ...wn Do not climb up or down the ladder while the mower is moving It is impermissible to carry passengers on ladder steps or platforms Always make certain the ladders are clean Take special care that no grease or other slippery materials accumulates on the ladders Pos 12 4 BA Sicherheit Aufstiegsleiter Aufstiegsleiter BiG Pack Bild 890_1270_1290 HS Baureihe 62 mod_1299245584714_78 doc 571356 1 BPHS0...

Page 45: ... drawbar on the left when facing in the direction of travel Pos 12 10 BA Sicherheit Feuerlöscher Feuerlöscher allgemeiner Text 17 mod_1236248193988_78 doc 203864 Place the fire extinguisher 1 in the provided position on the machine before start up Have the fire extinguisher registered This is the only way to ensure that all the required inspections every two years will be performed The inspection ...

Page 46: ...ststellbremse Anbringungsort BiG Pack 17 mod_1236321925979_78 doc 204676 The crank 1 of the parking brake is located at the rear side of the BiG PACK baler under the baling channel Pos 12 16 BA Inbetriebnahme Feststellbremse Feststellbremse 6 mod_1214898707168_78 doc 96756 The parking brake is used to secure the machine from rolling away accidentally especially when the machine is disconnected fro...

Page 47: ...he machine Before engaging the P T O shaft always release the flywheel brake first 1 BPHS0010 Fig 14 Pos a flywheel unbraked Pos b flywheel braked The flywheel brake of the flywheel is located at the left side of the machine on the drawbar The flywheel brake 1 avoids an unexpected start up of the movable parts of the baler during maintenance works The flywheel is retained by a brake strap To activ...

Page 48: ...tions clockwise until there is no more weight on the parking jack 3 Withdraw the locking bolt 5 on the lower part of the parking support 2 push in the parking support and secure it in position 4 with the bolt Then crank the parking support up all the way Pos 12 25 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Abstellstütze runter drehen 17 mod_1236319486963_78 doc 204435 To lower the parki...

Page 49: ... parked with a hydraulic parking jack The hydraulic parking jack is deployed and retracted via the operating terminal Pos 12 32 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Hydraulischer Stützfuß aus einfahren HS Baureihe Komfort Elektronik 62 mod_1299482188285_78 doc 571720 Deploying Retracting the parking jack Release the parking jack by pressing the function key By pressing the functio...

Page 50: ...2859161_78 doc 571747 As an option the machine can be parked with a hydraulic parking jack In order to deploy the hydraulic parking jack the shut off valve at the rear of the machine must first be closed Pos 12 38 BA Erstinbetriebnahme Großpackenpressen Abstellstütze Hydraulischer Stützfuß ein ausfahren HS Baureihe Medium Elektronik 62 mod_1299483213440_78 doc 571774 Deploying Retracting the parki...

Page 51: ...Safety 51 Pos 14 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 15 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 52: ...he P T O shaft off turn off the engine and pull out the ignition key Put the machine into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum P T O speed of 1000 rpm Only the universal shaft specified by the manufacturer with corresponding overload coupling and freewheel may be used Mounting and detaching the universal shaft only ...

Page 53: ...th in the top hitch a position and in the bottom hitch b position the machine can still be adapted in height to the hitching height of the tractor hitch or swinging drawbar Note Before starting the adjustment set the machine on the parking support and uncouple the tractor To guarantee optimum working the machine must be hitched horizontally The cross member onto which the axle is bolted serves as ...

Page 54: ...angle of the universally jointed drive shaft must be as small as possible in the range of the intermediate bearing After adjusting the height of the drawbar check the articulation angle of the universally jointed drive shaft in the range of the intermediate bearing and if necessary adapt it To do this Use an eligible auxiliary means in order to support the intermediate bearing during the whole adj...

Page 55: ... back in front of the machine there must be no one between the tractor and the machine Observe the maximum supporting and tensile load of the hitch on the tractor Pos 16 13 BA Erstinbetriebnahme Großpackenpressen Anhängen an den Traktor 17 mod_1236257235956_78 doc 204132 Fig 20 The machine comes standard equipped with a ready to use hitch hole of Ø 40 mm DIN 11 026 Depending on the specific requir...

Page 56: ...s 16 18 BA Erstinbetriebnahme Großpackenpressen Anpassen Gelenkwelle Bild 33 mod_1253784700411_78 doc 317266 Fig 21 Pos 16 19 BA Erstinbetriebnahme Großpackenpressen Anpassen Gelenkwelle kürzeste Stellung 17 mod_1236257834378_78 doc 204156 To adapt the length of the universal shaft hitch the machine onto the tractor The shortest position of the universal shaft is reached in close cornering Pos 16 ...

Page 57: ...O shaft off turn off the engine and pull out the ignition key Put the machine into operation only if all safety devices are attached and in protective position The machine may be operated with a maximum P T O speed of 1000 rpm Only the universal shaft specified by the manufacturer with corresponding overload coupling and freewheel may be used Mounting and detaching the universal shaft only with th...

Page 58: ...ck in front of the machine there must be no one between the tractor and the machine Observe the maximum supporting and tensile load of the hitch on the tractor Pos 18 6 BA Erstinbetriebnahme Großpackenpressen Anhängen an den Traktor 17 mod_1236257235956_78 doc 204132 Fig 22 The machine comes standard equipped with a ready to use hitch hole of Ø 40 mm DIN 11 026 Depending on the specific requiremen...

Page 59: ...t for the correct length If the length of the PTO shaft does not match the tractor always observe the chapter entitled Adjusting the length of the PTO shaft Pos 18 11 BA Sicherheit Gelenkwelle Achtung Schwenkbereich Freiraum überprüfen 9 mod_1220536308930_78 doc 126898 Caution Swivel range of the PTO shaft Effect Damage to the tractor or the machine Check the swivel range and clearance of the PTO ...

Page 60: ...chtig aufgesteckt 17 mod_1236260255331_78 doc 204283 CAUTION The universal shaft is not put on correctly Effect Damage to the universal shaft or the machine Make certain that the universal shaft is properly secured after installation and locked into place Use only the universal shaft included with delivery from the factory Before engaging the P T O always release the flywheel parking brake first P...

Page 61: ...he replacement hoses must fulfil the technical requirements set by the equipment manufacturer Pos 18 18 Überschriften Überschriften 3 A E Anschluss der Hydraulikleitungen 0 mod_1199777037794_78 doc 34244 5 2 2 Connecting the hydraulic lines Pos 18 19 BA Sicherheit Hydraulik Hydraulikschlauchleitungen unterliegen einer Alterung 2 mod_1202746238361_78 doc 61083 Danger Hydraulic hose lines are subjec...

Page 62: ...8 25 BA Inbetriebnahme Großpackenpresse Hydraulikanschluss Tabelle Komfort Elektronik Big Pack HS Baureihe 62 mod_1299496317159_78 doc 572238 1 P Connection for control block for Comfort version Pressure line red 1 nominal width 15 1 T Connection for control block for Comfort version Return flow line blue 1 nominal width 18 3 LS Connection for control block for Comfort version If required couple l...

Page 63: ...ection for control block for Medium version Open blade bar blue 4 2 Single action control unit red 2 Lift pick up 7 Single action control unit red 7 Lock Release steering axle 8 P Connection for start up aid Pressure line red 8 8 T Connection for start up aid Return flow line blue 8 Pos 18 29 BA Inbetriebnahme Großpackenpresse Hydraulikschläuche ankuppeln 17 mod_1236332484838_78 doc 204899 Take th...

Page 64: ...ctor side The brake is activated by actuating the tractor brake pedal Pos 18 34 BA Inbetriebnahme Großpackenpresse Hydraulischer Anschluß zur Sperrung der Nachlauf Lenkachse 17 mod_1236334343354_78 doc 205027 5 4 Hydraulic connection to block the coaster steering axle special equipment Connect the separate hydraulic hose from the locking cylinder of the steering axle red 7 onto the single acting c...

Page 65: ...to the electronics box Note The adjustment depends on the hydraulic system of the tractor and must be made while there is no pressure in the machine Pos 18 36 5 BA Wartung Load Sensing Systemschreube 1 ganz herausdrehen 63 mod_1299739012796_78 doc 575371 Unscrew the system screw 1 as far as it will go for Tractor with an open constant current hydraulic system for additional information please refe...

Page 66: ...tion to ensure that hose lines cannot be abraded or become trapped Pos 18 40 BA Inbetriebnahme Druckluftbremse Zweileitungssystem 5 mod_1213850550416_78 doc 89668 The machine features a dual line compressed air braking system The coupling heads are connected to the machine for attachment of the reservoir red and brake line yellow of the tractor Pos 18 41 BA Inbetriebnahme Druckluftbremse Druckluft...

Page 67: ...n der Druckluftschläuche BiG Pack 17 mod_1236339327416_78 doc 205147 5 6 1 Supports for compressed air hoses Fig 29 Couple the compressed air hoses 1 into the corresponding supports 2 on the top of the drawbar Pos 18 44 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 68: ...e cap before plugging in if necessary Pos 18 47 BA Inbetriebnahme Großpackenpresse Hinweis Elektrische Anschlüsse HS Baureihe 64 mod_1300279253104_78 doc 582839 Note As soon as the plug of the continuous current supply is plugged in and the control and display unit is switched on and there is no twine in the needles the acoustic signal for the twine control sounds Pos 18 48 BA Einleitung Maschinen...

Page 69: ...on key for Switching the working floodlight off Press the function key for Pos 18 51 BA Inbetriebnahme Großpackenpresse LED Leisten 62 mod_1299571103952_78 doc 572822 5 8 LED strips The machine is equipped with LED strips as standard The LED strips are switched on via contacts Opening the right or left twine box switches on the LED strip in the twine box and the LED strip in the lower twine guide ...

Page 70: ...e box flaps raised and secure pick up must be checked and guaranteed Before starting ensure that you have perfect visibility on and around the tractor and the machine In the case of machines with operating licence observe the requirements in the operating licence Pos 20 4 BA Sicherheit Fahren und Transport Gefahr Straßenfahrt Steuerventile in Neutralstellung 62 mod_1299574182715_78 doc 572857 DANG...

Page 71: ...ydraulisch betätigte Rollenschurre Text 17 mod_1236588072917_78 doc 205441 Fold in the hydraulically activated roller chute 1 hydraulically After it is folded in make certain that the mechanical lock 2 has snapped into place Pos 20 11 BA Fahren und Transport Großpackenpresse Packenschurre in Transportstellung optional 17 mod_1236588178980_78 doc 205465 6 1 3 Bale chute in transport position option...

Page 72: ...hts 2 and rear reflectors 1 and clean them The same applies to the yellow reflectors located on the sides of the machine and the front white side lights Pos 20 16 Überschriften Überschriften 3 P T Standbremse Feststellbremse 25 mod_1242719474426_78 doc 253706 6 1 5 Parking brake Pos 20 17 BA Inbetriebnahme Feststellbremse Feststellbremse Bild BiG Pack 890_1270_1290 HS Baureihe 62 mod_1299480408825...

Page 73: ...if the hoses of the compressed air brake are not connected to a brake system Pos 20 20 5 BA Wartung Bremsanlage Rangieren Rangieren Bild BiG PAck 17 mod_1236589691730_78 doc 205640 BPXC0212 3 2 1 a b Fig 36 Pos 20 20 6 BA Wartung Bremsanlage Rangieren Löseventil befindet sich BiG Pack 17 mod_1236589219870_78 doc 205591 The release valve is on the front right under the side hood If a minimum pressu...

Page 74: ...teering axle the rear wheels are turned in by friction between the wheels and the soil In critical driving situations e g driving over a bunker silo reversing or driving on slopes where a straight line cannot be maintained the wheels must be prevented from turning in by locking the locking cylinder Pos 20 25 BA Fahren und Transport Nachlauf Lenkachse Nachlauf Lenkachse Big Pack Kritische Fahrsitua...

Page 75: ... doc 561242 Unlocking the coaster steering axle with a single action hydraulic connection When driving forwards the locking cylinder for the coaster steering axle can be released Depressurise the single action control unit for the coaster steering axle locking cylinder and set the hydraulic control lever to Lower This can largely prevent scraping of the tyres when cornering Pos 20 32 BA Fahren und...

Page 76: ...nkt das Softkey 62 mod_1299587033250_78 doc 573181 Note While the pressure is increasing in the locking cylinders the softkey flashes As soon as the pressure has built up the softkey freezes and the coaster steering axle is locked Pos 20 40 BA Fahren und Transport Nachlauf Lenkachse Nachlauf Lenkachse Big Pack Nachlauf Lenkachse entriegeln Komfort Elektronik 62 mod_1299581981710_78 doc 573071 Unlo...

Page 77: ...draulic lines are not connected the locking cylinder of the coaster steering axle must be supplied with pressure before disconnection and the steered wheels aligned by driving straight ahead Pos 20 45 BA Fahren und Transport Nachlauf Lenkachse Nachlauf Lenkachse Big Pack Rangieren bei Medium Elektronik 64 mod_1300285419164_78 doc 583009 1 BPHS0043 I II Fig 38 In addition for the Medium Electronics...

Page 78: ... system of the tractor the tractor system as well as the machine system must be depressurised Move the appropriate control valves into the flow position Pos 20 48 Überschriften Überschriften 3 P T Standbremse Feststellbremse 25 mod_1242719474426_78 doc 253706 6 4 1 Parking brake Pos 20 49 BA Inbetriebnahme Feststellbremse Gefahr vor dem Abkuppeln Feststellbremse aktivieren 12 mod_1224070212321_78 ...

Page 79: ...oc 574581 The wheel chocks 1 are located at the rear on the right and left next to the bale channel chamber on the yoke 1 BPHS0024 Fig 40 Always place the wheel chocks 1 in front of and behind the tyres this will prevent the machine from rolling away Note If the machine has a guided coast down tandem axle optional it must be secured with wheel chocks on the front axle to prevent it from rolling aw...

Page 80: ...r mounting and repair jobs especially for welding jobs on the machine disconnect the power supply to the control unit Overvoltage can damage the control unit Pos 24 4 BA Info Center CC ISOBUS Terminal CCI BiG Pack Allgemeine Beschreibung 43 mod_1274868004640_78 doc 387798 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000013 3 Fig 41 The electronic equipment of the machine consists essentially o...

Page 81: ...bin Pos 24 7 BA Info Center CC ISOBUS Terminal Hinweis zu Anbau in Kabine 47 mod_1285163596984_78 doc 455881 Note Please mind the terminal operating instructions included with delivery for the installation of the terminal into the tractor cabin Betriebsanleitung Version 1 0 CC ISOBUS ISOBUS Terminal CCI 100 200 Fig 42 Pos 24 8 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 82: ...to run after actuating the ISOBUS short cut button This can lead to injuries Pos 24 9 3 BA Info Center CC ISOBUS Terminal Module für Beipack ISOBUS Short Cut Button_BiG Pack HS Baureihe 63 mod_1299760195099_78 doc 575780 By hitting the ISOBUS Short Cut Button as emergency pushbutton 1 on the terminal a STOP signal is sent to the ISOBUS This signal is evaluated by your connected ISOBUS machine in o...

Page 83: ...he following message is displayed on the terminal F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 ESC CC000071 ISB OK 1 Fig 44 Pressing the function key dismisses the alarm screen Only then are all machine functions available again Pos 24 10 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 84: ...0 081 223 0 Connect plug 2 of cable set 5 with socket 1 CAN1 IN of the terminal Connect plug 4 of cable set 5 with socket 3 CAN1 OUT of the terminal Connect ISO plug 6 9 pole of cable set 5 with ISO socket 7 9 pole located in the tractor cabin Connection tractor to machine Note The connection of tractor to machine takes place via a provided cable set 14 article no 20 080 384 0 Connect ISO plug 9 9...

Page 85: ...Connect plug 2 of cable set 5 with socket 1 CAN1 IN of the terminal Connect plug 6 7 pole of cable set 5 with socket 7 7 pole of the machine Connect connector plug 4 article no 00 302 300 0 included in scope of delivery with socket 3 CAN1 OUT of the terminal Connection tractor to machine Note The connection of tractor to machine takes place via a provided power cable 8 article no 20 080 601 0 Conn...

Page 86: ...inals Text mit Hinweis 43 mod_1273657536203_78 doc 384008 Note Before switching the terminal on for the first time make sure that the connections on the device are fastened right and securely By pressing and holding for approx 2 sec the key 1 ON OFF the terminal will be switched on or off Pos 24 18 BA Info Center CC ISOBUS Terminal Hinweis Handbuch des Herstellers zurate ziehen 47 mod_128515524078...

Page 87: ...doc 387615 Note Prior to first use When switching on for the first time the configuration of the specific menu of the machine is uploaded into the terminal The loading may take a few minutes The configuration will be saved on the memory of the terminal Pos 24 24 BA Info Center CC ISOBUS Terminal Hinweis Handbuch des Herstellers zurate ziehen 47 mod_1285155240781_78 doc 455819 Note For further info...

Page 88: ...BiG Pack Grundbild Handbetrieb Grundbild für die Funktionstasten Seite 1 2 63 mod_1299828695943_78 doc 576535 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F11 F12 CC000072 1 2 Fig 51 Pos 24 28 4 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Beschreibung der Grafiken II für die erste Seite der Funktionstasten F1 bis F6 63 mod_1299854471813_78 doc 577337 Description of the graphic...

Page 89: ... mod_1299854598970_78 doc 577391 Start up aid activated deactivated The active status is displayed Start up aid activated Start up aid deactivated Pos 24 28 9 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F6 Menüebene der Maschine aufrufen 63 mod_1299854538394_78 doc 577364 Calling up the machine menu level Press the function key to display the Machine settin...

Page 90: ...ionstasten F1 bis F 12 Seite 1 2 F8 Stützfuss freischalten 63 mod_1299854394186_78 doc 577310 Releasing the hydraulic parking jack The functions graphics for the hydraulic parking jack are enabled on the display Deploy parking jack Press function key Retract parking jack Press function key Pos 24 28 14 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F9 Ballensc...

Page 91: ...ress function key again The symbol is displayed with inverted colours 10 bale ejection operations are carried out Pos 24 28 18 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 1 2 F12 Kundenzähler einstellen 63 mod_1299853807061_78 doc 577202 Setting the customer counter Press function key The menu 2 1 Customer counter is displayed for settings see menu 2 1 Customer...

Page 92: ...2 2 to make the operational function keys available With the machine at a standstill when the PTO is not running the display switches automatically to the first page 1 2 to make the maintenance function keys available Pos 24 28 22 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 2 2 F1 Wechseln zwischen Hand Automatikbetrieb 63 mod_1299853664474_78 doc 577149 Manual...

Page 93: ...seconds Pos 24 28 27 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Beschreibung der Grafiken II für die zweite Seite der Funktionstasten F7 bis F12 63 mod_1299853288798_78 doc 577043 Description of the graphics II on the second page 2 2 of the function keys F7 to F12 Pos 24 28 28 BA Info Center CC ISOBUS Terminal CCI BiG Pack Funktionstasten F1 bis F 12 Seite 2 2 F8 Kn...

Page 94: ...te Zeile HS Baureihe 63 mod_1299760703576_78 doc 575871 Status line I Current states of the machine depending on how it is equipped are shown in the top line of the display Alarm message is pending Deploy bale ejector Bale channel flaps open the symbol flashes Retract bale ejector Bale channel flaps closed Machine load max load if permanently inverted For lower loads flashing if not inverted durin...

Page 95: ... Center CC ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Handbetrieb Pressklappendruck Multibale Bild 43 mod_1275040657421_78 doc 389514 Fig 55 Pos 24 30 7 BA Info Center CC ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Handbetrieb Pressklappendruck in bar 43 mod_1275040654296_78 doc 389489 Bale channel flap pressure in bar or PSI according to unit of measurement Metric or US The value u...

Page 96: ...he user will give the pressure in the manual mode The pressure is built up immediately if the P T O shaft is running and the machine is stopped The pressure display barely fluctuates in the display Pos 24 30 13 BA Info Center CC ISOBUS Terminal CCI BiG Pack Grundbild Handbetrieb Soll Pressklappendruck einstellen 43 mod_1275042144156_78 doc 389591 Setting the target bale channel flap pressure Pos 2...

Page 97: ...DP BP 12130 The bale length can be set in the range from 100 320 cm 39 126 inch Note Only adjust the bale length at the start of a bale otherwise in between lengths could arise Pos 24 30 19 BA Info Center CC ISOBUS Terminal CCI BiG Pack Scroll Rad anwählen springen erhöhen bzw verringern speichern 43 mod_1275295180531_78 doc 390064 You can use the scroll wheel to select the desired selection A the...

Page 98: ...nged at the beginning of a bale Doing so could result in a mixture of total bale and MultiBale Note First set the bale length Minimum length of the MultiBale 45 cm 17 7 inches Pos 24 30 23 BA Info Center CC ISOBUS Terminal CCI BiG Pack Scroll Rad anwählen springen erhöhen bzw verringern speichern 43 mod_1275295180531_78 doc 390064 You can use the scroll wheel to select the desired selection A the ...

Page 99: ...A Info Center CC ISOBUS Terminal CCI BiG Pack Grundbild Automatikbetrieb Beschreibung der Grafiken II Automatikbetrieb 43 mod_1275297957031_78 doc 390499 Description of the symbols II Manual automatic mode Switching between manual automatic mode the activated operation is displayed Switching to manual mode Press function key The symbol will be indicated on the display manual mode Pos 24 35 BA Info...

Page 100: ...get pressing force as a percentage rate The value above the bar display and the arrows in the bar display 2 indicate the set target pressing force as a percentage rate Pos 24 39 BA Info Center Großpackenpresse Grundbild Automatikbetrieb Einstellen der Soll Presskraft 18 mod_1237464881708_78 doc 210779 Setting the target pressing force In Automatic mode the pressure is automatically set based on th...

Page 101: ... remove the ignition key and turn off the electrical system on the control box Secure the machine and tractor against the possibility of rolling back Fig 61 The machine has a few buttons located externally on the machine that can be used to perform functions on the machine 1 There are two buttons on the front left of the machine on the front side of the twine box with the following functions 1 Rai...

Page 102: ...and bale firmness stay constant For information The pressing force is recorded by two sensors on the inside of the front frame section Then it is amplified and sent to the job computer The job computer evaluates the signals and then controls the pressure of the hydraulic cylinders of the bale channel flaps The signals are also used on the control unit for the direction of motion display The greate...

Page 103: ...6 1 7 2 1 2 2 4 2 4 4 6 1 1 n CHECK Fig 62 1 Settings 1 6 3 Blow time 5 Info 1 1 Correction value for bale length 1 7 Knotter control 6 Technician 1 2 Knotter signal 2 Counters 6 1 Settings 1 3 Sensitivity of direction display 2 1 Customer counter 2 2 Total counter 1 5 Central lubrication 4 Service 1 6 Knotter blowing 4 2 Manual sensor test 1 6 2 Bales Blowing 4 4 Manual actuator test Pos 24 47 BA...

Page 104: ... you get into the menu level of the machine The menu level is shown in the display Pos 24 51 BA Info Center CC ISOBUS Terminal CCI BiG Pack Menüebene Überblick Hauptmenüs 43 mod_1275308433421_78 doc 390730 The menu level is divided into five main menus main menu 1 Settings main menu 2 Counters main menu 4 Service main menu 5 Info main menu 6 Fitter Select the desired main menu by pressing the func...

Page 105: ...y on the basic screen Select the main menu 1 by pressing the function key or The symbol is shown inverted Press function key The display shows menu level 1 Settings Menu level 1 Settings is divided into up to 6 menus depending on the configuration of the machine Menu 1 1 Correction value for bale length Menu 1 2 Knotter signal Menu 1 3 Sensitivity of direction display Menu 1 5 Central lubrication ...

Page 106: ...orrection value for bale length The bar display and the percentage value indicate the set correction value The symbol in the upper line indicates that the displayed value is saved Setting and saving the correction value If the bale is too long reduce the correction value If the bale is too short increase the correction value Set the desired correction value with the function key or The symbol in t...

Page 107: ...is shown in reverse colors Press function key The display shows menu 1 2 Knotter signal The current status is displayed as a symbol Knotter signal activated Knotter signal deactivated The symbol in the upper line indicates that the displayed status is saved Change and save status Set the status with the function key or in a way that the symbol in the top line goes out Press the function key The se...

Page 108: ...on display The progress bar indicates the set sensitivity The higher the bar the greater the sensitivity of the direction display The symbol in the upper line indicates that the displayed value is saved Setting and saving the sensitivity of the direction display The higher the sensitivity of the direction display is set the stronger the motion indication in the form of arrows 1 Set the sensitivity...

Page 109: ...S Terminal CCI 100 109 Pos 24 61 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 24 62 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 110: ... Symbol is shown in reverse colors Press function key The display shows menu 1 5 Central lubrication The current status is displayed as a symbol The display shows menu 1 5 Central lubrication The upper value A shows the time for the lubrication process The lower value B shows the time for the lubrication pause The symbol in the upper line indicates that the displayed value is saved The lubrication...

Page 111: ... the symbol appears in the upper line By pressing the function key the value of the factory setting appears press function key the value of the factory setting will be saved the symbol appears in the upper line Initiate the lubrication process manually By pressing the function key the lubrication process is started for the set duration of lubrication Pressing the function key closes the called up ...

Page 112: ...6 CHECK Fig 69 Calling the Menu Main menu 1 Settings appears Select the menu 1 6 by pressing the function key or The symbol is shown inverted Press function key The display shows menu 1 6 Knotter blowing Menu level 1 6 Knotter blowing is divided into two menus depending on how the machine is equipped 1 n Menu 1 6 2 Bales Blow with electronic knotter triggering Menu 1 6 3 Blow time Pos 24 68 BA Sei...

Page 113: ...er blowing appears You can select menu 1 6 2 1 n by pressing function key or The symbol is shown in reverse colors Press function key The display shows menu 1 6 2 Bales blow The bar display and value A indicate the preselected number of bales The symbol in the upper line indicates that the displayed value is saved Set the desired number of bales with function key or The symbol in the top line disa...

Page 114: ...Blow time The bar display and value A indicate the preselected cleaning time blow time in seconds The symbol in the upper line indicates that the displayed value is saved Set the desired blow time with the function key or the symbol in the top line goes out Press the function key The set correction value is saved and the symbol in the upper line appears By pressing the function key the value of th...

Page 115: ...70 1290 12130 CC000077 1 7 CHECK CC000078 1 7 1 2 Fig 72 Calling the Menu The main menu 1 7 Knotter control is called Select the menu 1 7 by pressing the function key or The symbol is shown inverted Press function key The display shows menu 1 7 Knotter control The current status is displayed as a symbol Knotter control activated Knotter control deactivated The symbol in the upper line indicates th...

Page 116: ...S Terminal CCI 100 116 Pos 24 75 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 24 76 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 117: ... 73 Calling the main menu By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 2 with function key or The symbol is shown in reverse colors Press function key The display shows menu level 2 Counters Menu level 2 Counters is divided into two menus menu 2 1 Customer counter menu 2 2 Total counter Pos 24 78 BA Seitenumbruch 0 mod_1196175...

Page 118: ...Operating hours counter counts only when PTO is running 2 Customer counter 1 10 Medium 1 20 Comfort Bale length counter metric in metres Bale length counter US units in feet Knot counter incl MultiBale knots Pos 24 81 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Bei Option Ballenwaage Kundenzähler 64 mod_1300095974294_78 doc 578169 With the bale weighing option each...

Page 119: ...r must not be activated Select the counter cut bales uncut bales to be changed via the function key or Increase the number of bales by pressing the function key Reduce the number of bales by pressing the function key At the same time the season and daily counters are also changed in menu 2 2 Total bale counter as well as the length counter and knot counter Pos 24 86 BA Info Center CC ISOBUS Termin...

Page 120: ... any customer counter Meaning of the symbols Total number of bales Number of uncut bales Number of cut bales only for machines with X Cut Operating hours counter counts only when P T O shaft is running Bale counters cannot be deleted 1 Season counter 1 can be deleted 2 Daily counter 2 can be deleted Pos 24 89 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Bei Option B...

Page 121: ... deleted 2 Season counter 2 can be deleted Pos 24 92 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 2 Zähler Saisonzähler 1 bzw Tageszähler 2 löschen 44 mod_1275471364593_78 doc 391813 Deleting season counter 1 or daily counter 2 Pressing the function key 1 sets season counter 1 to zero Pressing the function key 2 sets season counter 2 to zero Pressing the function key closes ...

Page 122: ... Fig 77 Calling the main menu By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 4 with function key or The symbol is shown in reverse colors Press function key The display shows menu level 4 Service Menu level 4 Service is divided into two menus menu 4 2 Manual sensor test menu 4 4 Manual actuator test Pos 24 95 BA Seitenumbruch 0 ...

Page 123: ...ng function key or The symbol is shown in reverse colors Press the rotary potentiometer Press function key Selecting the sensor Select the sensor by pressing the function key or The selected sensor is displayed inversely and is tested Pos 24 97 BA Info Center Schwader Bedieneinheit Komfort Swadro 1400 Hauptmenüs Hauptmenü 4 Service Einstellwerte Sensor allgemeiner Text 6 mod_1215416779856_78 doc 1...

Page 124: ...le ejector B7 B7 Packer feed B20 B20 Pick up Pos 24 102 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen Sensoren zusäzlich bei HS Baureihe 64 mod_1300097312003_78 doc 578245 No Sensor symbol Description No Sensor symbol Description B22 B22 Bale on chute B43 B43 3 Knotter 3 B32 B32 Blades active B44 B44 4 Knotter 4 B41 B41 1 Knotter 1 B45 B45 5...

Page 125: ... depending on how the machine is equipped Pos 24 110 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen Taster 44 mod_1276146538671_78 doc 395701 No Symbol Description No Symbol Description S1 S1 Blade bar up button S4 S4 Bale ejector out button S2 S2 Blade bar down button S5 S5 Bale chute button up S3 S3 Bale ejector in button S6 S6 Bale chute d...

Page 126: ...38132689353_78 doc 215041 Possible analogue sensors depending on how the machine is equipped Pos 24 118 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü 4 Service Auflistung der möglichen analogen Sensoren 44 mod_1276158149921_78 doc 396424 No Symbol Description B15 B15 Star wheel rotate star wheel The bar must always be in the marked area for a full rotation B17 B17 Bale channe...

Page 127: ...d To do this Lower the bale chute Keep function key pressed down for about 2 seconds The left hand bar 1 takes on the value of the right hand bar 2 The symbol shows that the value has been stored Pos 24 122 BA Info Center Sensoren Statusanzeige analoge Sensoren 7 8 19 mod_1238133054056_78 doc 215095 State Broken cable or short circuit Defect in the sensor or job computer Pos 24 123 BA Info Center ...

Page 128: ...ice Einstellwerte Kraftsensoren Hand HS Baureihe 64 mod_1300108375627_78 doc 579650 Setting values The bar must be inside the marked area of the bar display Pos 24 129 BA Info Center Sensoren Krafsensoren je nach Ausstattung der Maschine 64 mod_1300108606325_78 doc 579673 Force sensors depending on machine configuration Pos 24 130 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs Hauptmenü...

Page 129: ...function key pressed down for about 2 seconds The left hand bar 1 takes on the value of the right hand bar 2 The symbol shows that the value has been stored Pos 24 134 BA Info Center Sensoren Statusanzeigen Kraftsensor 19 mod_1238137064775_78 doc 215205 State Broken cable or short circuit Defect in the sensor force measurement amplifier or job computer Pos 24 135 BA Info Center CC ISOBUS Terminal ...

Page 130: ... 12 14 5 V 12V Term 12 14 5 V 12V Si 12 14 5 V 12V ana 12 14 5 V 8V dig 8 5 9 1 V 12V Pow2 12 14 5 V 12V Pow3 12 14 5 V Pos 24 138 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 doc 393687 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the ...

Page 131: ...o test the actuators installed on the machine An actuator can only be tested if power is flowing through it In the manual actuator test the actuator must therefore be controlled manually for a short time to be able to determine if there are any errors in the actuator system Pos 24 144 BA Info Center Großpackenpresse Hauptmenüs Hauptmenü 4 Service Menü 4 4 Aktortest Hand Achtung 44 mod_127563792920...

Page 132: ... der möglichen digitalen Altoren 44 mod_1276156405140_78 doc 396397 No Sensor symbol Description No Sensor symbol Description Y01 Main valve Y09 Valve to open bale channel flaps Y02 Main valve Y14 BigBale error detection is not possible Y03 Bale chute Y15 MultiBale error detection is not possible Y04 Bale chute Y30 Knotter cleaning error detection is not possible Y05 Bale ejector Y31 Central lubri...

Page 133: ...is probably defective Pos 24 154 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zugelangen 44 mod_1275893530687_78 doc 393687 Pressing the function key closes the called up menu The display shows menu level 4 Service Pressing the function key and holding it down brings up the basic screen Pos 24 155 BA Seitenumbruch 0 mod_1196...

Page 134: ...erature Pressing the function key increases the PWM Pressing the function key decreases the PWM Possible analogue actuators No Symbol Description Y11 Pressure limitation valve Y17 Start up aid State actuator ON actuator OFF No power supply fuse is probably defective Pos 24 157 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Service 4 zu schließen bzw zum Grundbild zug...

Page 135: ...Drucksensor Achse gesperrt mit Statusanzeige 51 mod_1288008109656_78 doc 476402 Pressure sensor diagnostics Possible sensors depending on how the machine is equipped No Sensor symbol Description B7 B7 Axle locked State 1 p 100bar Axle locked 2 p 100bar Axle released Pos 24 160 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 136: ...y or The symbol is shown inverted Press function key The display shows menu 5 Information Page 5 1 Complete software version of the machine 1290 HS machine type SW complete software version of the machine job computer version ISO ISO software version Pos 24 162 BA Info Center CC ISOBUS Terminal CCI BiG Pack Hauptmenüs ESC drücken um Menü Info 5 zu schließen bzw zum Grundbild zugelangen 44 mod_1275...

Page 137: ...ter Calling the main menu CC000051 5 CC000052 6 054536 0000 Fig 86 By pressing the function key in the basic screen you get into the menu level of the machine You can select main menu 6 with function key or The symbol is shown in reverse colors Press function key Main menu 6 Fitter is password protected The display shows the password query Pos 24 165 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165...

Page 138: ...d an audio signal is heard at the same time continuous acoustic alarm signal Description possible cause and remedy are shown in the chapter entitled Alarm Messages Note All functions in the menu that is covered over are still active The softkeys that are covered by the alarm message are disabled Stop audio signal Press function key Resetting the alarm Briefly press the function key The alarm is re...

Page 139: ... Krone I O computer inactive Check the CAN wiring Check the cables Replace Krone I O computer A11 KMV1 CAN connection broken between job computer and Krone measurement force computer KMV1 CAN wiring defective Krone measurement force computer KMV1 inactive Check the CAN wiring Check the cables Replace Krone measurement force computer KMV1 A12 KMV2 CAN connection broken between job computer and Kron...

Page 140: ...ction is less for straw than for silage The following measures must be taken 1 In manual mode Lower the pressure 2 In Automatic mode If the alarm occurs quite frequently reduce the pressing force setting slightly 3 Force of pressure exceeded right sensor 4 Knotter monitoring Knotter is not functioning properly Sensor set incorrectly Check the knotter and knotter triggering Set the knotter monitori...

Page 141: ...notter triggering Adjust the knotter sensor correctly 18 Multi Bale It is not possible to set the 2 positions Multi Bale or total bales No compressed air present Adjust the Multi Bale sensor correctly Check the mechanics in the area of the knotter triggering Fault in Multi Bale valve valve jammed coil defective etc Check the electronics in the area of the Multi Bale interlock 19 Packer feed Packer...

Page 142: ...rminal CCI 100 142 28 Central lubrication monitoring No grease Blockage Pump not running Add grease Clean central lubrication Check electrical system and pump Pos 24 174 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 143: ...acker monitoring sensors 103 Packer feed sensor 104 Upper blade bar sensor top 105 Cutter sensor active 106 Knotter monitoring sensor 107 Measuring force sensor 108 Calibration force sensor 109 Sensor flywheel brake 110 Needle connecting rod sensor 111 Bale chute sensor 112 Force sensor right Sensor measurement amplifier or line defective Check the sensor and line for damage 113 Force sensor left ...

Page 144: ...ly line defective Perform a sensor test Check the sensor and line for damage 119 Bale chute up feeler Feeler or supply line defective Perform a sensor test Check the feeler and line for damage 120 Bale chute down feeler Feeler or supply line defective Perform a sensor test Check the feeler and line for damage 121 Bale ejector feeler out Feeler or supply line defective Perform a sensor test Check t...

Page 145: ...ter 1 Sensor or supply line defective Perform a sensor test Check the sensor and line for damage 127 B42 2 Sensor knotter 2 128 B43 3 Sensor knotter 3 129 B44 4 Sensor knotter 4 130 B45 5 Sensor knotter 5 131 B46 6 Sensor knotter 6 132 Sensor central lubrication 146 B22 Sensor bale on chute 147 B38 a Sensor acceleration 148 B56 CH1 Force sensor front bale chute 149 B55 CH2 Force sensor rear bale c...

Page 146: ...OBUS Terminal CCI 100 146 Pos 26 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 27 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 147: ...he KRONE ISOBUS systems pass the ISOBUS COMPATIBILITY TEST DLG VDMA on a regular basis The operation of this machine requires at least implementation level 3 of the ISOBUS system Pos 28 3 BA Info Center Iso Bedienung Gefahr durch nicht von KRONE gelieferte Terminals Bedieneinheiten 48 mod_1286197403750_78 doc 459766 DANGER When using terminals and other control units which have not been delivered ...

Page 148: ... in contact with the tractor wheels 8 1 1 Connection terminal to tractor Note For further details on the attachment consult the operating instructions of the ISOBUS terminal manufacturer 8 1 2 Connection tractor to machine Connect ISO plug 3 9 pole of cable set 1 with outer ISO socket 2 9 pole on tractor side Connect plug 4 7 pole of cable set 1 with socket 5 7 pole of the machine Connect plug 6 2...

Page 149: ...fference to the KRONE ISOBUS terminal CCI is the arrangement of the softkeys which are determined by the selected ISO terminal Only the functions that differ from the KRONE ISOBUS terminal CCI are described in the following Pos 28 8 BA Info Center Iso Bedienung BigPack Abweichende Funktionen CCI_Terminal Pressklappen 47 mod_1285233314609_78 doc 456042 Note The values for Bale channel flap pressure...

Page 150: ...of the KRONE control cannot be called up on the ISO terminal A setting is performed directly via the ISO terminal if applicable refer to operating instructions of the ISO terminal manufacturer If necessary acoustic signals must be enabled from the terminal refer to operating instructions of the ISO terminal manufacturer Pos 28 11 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 151: ...ssigned with functions of the connected job computers A programmable key can also be assigned with several different functions If key assignments are saved accordant menus will appear on the screen when switching on the terminal Pos 28 14 BA Info Center Iso Bedienung BigPack Folgende Funktionen stehen im Menü Auxiliary AUX zur Verfügung 47 mod_1285247902718_78 doc 456151 The following functions ar...

Page 152: ...t Default Einstellung Ladewagen 47 mod_1285247316531_78 doc 456099 8 3 1 Example of a joystick assignment for Fendt default setting CAUTION For the remainder of the procedure refer to the operating instructions of the operating terminal manufacturer Fig 89 Pos 29 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 153: ...lywheel brake Secure the machine against rolling away with wheel chocks and by applying the parking brake During operation maintain an adequate safety distance from all movable parts of the machine This applies especially to the collecting mechanism Pick up of the crop Eliminate blockages only when the machine is stopped Switch off the engine and remove the ignition key Apply the flywheel brake Pu...

Page 154: ...r under the Pick up always secure it against unintentional lowering by moving the shut off valve on the left side of the machine Pos 30 8 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung Bild Big Pack 20 mod_1238577697385_78 doc 221849 Fig 90 Pos 30 9 BA Einstellungen Pick up Rollenniederhalter Pick up Grundeinstellung 20 mod_1238577186541_78 doc 221681 The working height can b...

Page 155: ...nually moving the stoppers 1 on either side of the machine This makes it possible to drive the machine without guide wheels with the Pick up in fixed position To make the adjustment loosen the screws 2 and move the depth limiter in the oblong hole to the desired position Then tighten the screws again Note Make certain that the depth limiter is in the same position on both sides of the Pick up Pos ...

Page 156: ...tion during conveyance of the crop It provides for a continuous crop collection by the Pick up Adjust the height of the roller crop guides 1 so that the roller of the holding down device 2 continuously runs above the swath The height adjustment of the roller crop guide 1 can be made on the retaining chains 3 that are suspended on the support 4 on either side of the machine Note Make certain that t...

Page 157: ... the shut off valve on the left side of the machine Risk of injury when attaching or removing the cutters The blades should only be touched with suitable gloves Pos 30 15 3 BA Einstellungen Schneidwerk Allgemeines Schneidwerk BigPack 20 mod_1238593389370_78 doc 223661 9 4 1 General aspects The Big Pack XC has a cutting system with a cutting cylinder and fixed blades Cutting allows for improved fur...

Page 158: ...th full equipping on Big Pack 890 XC 0 8 8 or 16 blades Big Pack 1270 XC 1290 XC 12130 XC 0 13 13 or 26 blades Pos 30 15 6 BA Einstellungen Schneidwerk Schnittlänge Tabelle durch Messerbestückung BigPack HS Baureihe 62 mod_1299594560312_78 doc 573378 Table cutting length depending on blade equipping Cutting length mm Number of blades Deployed blade compartment BP 890 BP1270 BP1290 BP 12130 0 0 ran...

Page 159: ...changing Effect Severe injuries to fingers and hands Wear protective gloves to remove install blades Pos 30 15 12 BA Einstellungen Schneidwerk Messerwechsel allgemein Big Pack 20 mod_1238595529135_78 doc 223928 Blades are changed on the right and left side of the machine Jobs on the right hand side of the machine are described below The same applies for the left hand side of the machine Pos 30 15 ...

Page 160: ...e the tractor hydraulics and hold down Lower blade bar on the control unit display or on the machine buttons until the cutting system is lowered all the way down Remove the ignition key and turn off the electrical system on the control unit Apply the flywheel brake Secure the tractor and machine against rolling CAUTION Spring pressure is acting upon the key Effect Risk of injury When shifting the ...

Page 161: ...em Make sure that both cutting system halves are orderly retracted and locked before raising the cutting system Pos 30 15 19 BA Einstellungen Schneidwerk Messerwelle entriegeln Big Pack HS Baureihe 62 mod_1299597218332_78 doc 573459 9 5 1 Unlocking the blade shaft Fig 95 Unlock the locking lever 5 position II The blades 6 can now be removed vertically upward wear safety gloves Insert new blades In...

Page 162: ...em inlet tray be extremely dirty clean it before lifting Remove blockage Raise the cutting system with the tractor hydraulics with the comfort electronics system Activate the tractor hydraulics and hold down Lift blade bar on the control unit display or on the machine buttons until the cutting system is lifted all the way Pos 30 15 22 BA Einstellungen Schneidwerk Bei Ausführung Medium Elektronik m...

Page 163: ...p pressure The pressure can be metered directly from the display of the control unit An additional pressure gauge 1 for metering the baling pressure is located on the left side of the machine under the side hood on the pressure limitation valve Note Retaining the baling pressure when the control unit medium comfort is switched off In order to conserve the baling pressure in the bale channel chambe...

Page 164: ... open the bale channel chamber To this 9 8 1 1 Medium design Fig 98 Note The shut off valve 1 is used to release the bale channel chamber The machine is in the working position in setting a To release the bale channel chamber use position b tank return If the shut off valve is in position b it is not possible to build up pressure Bring shut off valve for releasing the bale channel chamber in posit...

Page 165: ... the safety sleeve 2 and move the control lever 3 to position a or b Position a The bale ejector 1 moves forward Position b The bale ejector 1 moves back Note After ejection of the bale it is essential to move the bale ejector to the forward position again To do this move the control lever 3 to position a as described above Finally close the shut off valves 4 5 9 8 3 Comfort version In the case of...

Page 166: ... configuration 9 9 1 Medium version 1 Fig 100 With the Medium control unit version the control device must be activated on the tractor The operating control device 2 for the hydraulically folding roller chute 1 and the bale ejector is located at the rear left hand side near the parking brake Release the mechanical lock on the roller chute Open the shut off valve 3 Position I shut off valve 3 open ...

Page 167: ...ig Bales The machine is equipped with an electrical longitudinal adjustment device as standard 9 10 1 Electrical longitudinal adjustment device With the help of the electrical bale length adjustment device the bale length can be pre set from the tractor control unit see Section Adjusting the bale length Pos 30 28 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 168: ... 101 When the end of the twine is reached or the twine has been torn the stretching twine tensioners 1 come to rest on the rotation bracket 2 An audio warning signal is sounded on the control unit An error message will appear in the display Note To turn off the audio warning signal while twine is being fed in follow the instructions describing comfort operation in the section entitled Alarm messag...

Page 169: ...d around the knotter hook The needle has not caught the upper strand of twine twine will not be cut through The knot has been left hanging on the knotter hook after the tying is complete one twine motion indicator remains down longer than the other The twine motion indicators are staying down Twine tension is too low The upper twine strand is torn The knotter hook has not tied a knot Pos 30 33 BA ...

Page 170: ...um version the last bale must be baled manually before it is ejected while the machine is at a standstill Fig 104 To do this Swivel the safety lever 2 down Move the lever 3 back to trigger the tying process Then move the needles upward to the knotter and back manually on the flywheel in the working direction or by turning on the PTO Pos 30 37 BA Bedienung Großpackenpresse Bindevorgang von Hand aus...

Page 171: ...tch 1 Pos 30 43 BA Bedienung Großpackenpresse Hauptantrieb Nockenschaltkupplung Bild HS Baureihe 63 mod_1299683066570_78 doc 574899 Fig 106 Big Pack 890 1270 1290 Big Pack 1290HDP 12130 Pos 30 44 BA Bedienung Großpackenpresse Hauptantrieb Nockenschaltkupplung 20 mod_1238753502340_78 doc 225115 BiG PACK 890 1270 1290 There is a cam type clutch 2 on the back of the flywheel BiG PACK 1290 HDP XC BiG ...

Page 172: ...machine The gearbox is protected by a spring loaded ratchet clutch Fig 107 BP 890 BP 1270 BP 1290 BP 12130 Note As soon as the ratchet clutch responds stop the tractor and reduce the speed until the machine has cleared itself again After the fault is rectified the ratchet clutch automatically resumes its work An error message appears on the control unit display Pos 30 48 BA Seitenumbruch 0 mod_119...

Page 173: ...ting system drive Fig 109 BP 890 BP 1270 BP 1290 BP 12130 The cutting rotor is driven by an upper angular gear An intermediate shaft transmits the torque through a cam type clutch 1 onto a lower angular gear Pos 30 51 BA Bedienung Großpackenpresse Hinweis Nockenschaltkupplung angesprochen 20 mod_1238994789425_78 doc 225453 Note As soon as the cam type clutch responds stop the tractor and reduce th...

Page 174: ...k An error message appears on the display of the control unit Pos 30 55 BA Bedienung Großpackenpresse Pick up Antrieb über Getriebe ohne Schneidwerk XC 20 mod_1238995141691_78 doc 225501 9 17 Pick up drive over gearbox without XC cutting system Fig 111 The torque is transmitted by an angular gear from above through a universal shaft with overload protection star ratchet downwards onto an angular g...

Page 175: ...les are tied with the front needle yoke 1 The entire bale is tied with the needle yoke 2 that is connected in the rear A pneumatic cylinder 3 is used to couple the individual needle yokes The cylinder activates the interlock ratchet mechanism 5 The control block of the pneumatic cylinder 3 is controlled directly by the comfort version electronics Note If the MultiBale function is not needed for an...

Page 176: ... the P T O shaft Switch off the engine and remove the ignition key Apply the flywheel brake Secure the machine against rolling away with wheel chocks and by applying the parking brake Put the machine into operation only if all protective devices are attached and in proper working order If dangerous situations arise switch off the P T O shaft immediately and bring the machine to a stop Never allow ...

Page 177: ...ler The procedure of insertion of the twines described in the following does apply for both sides of the baler The preparations and insertion of the twine must be accomplished with machine at standstill Switch off tractor P T O shaft Switch off tractor engine Fix the flywheel in place mechanically Secure the knotter shaft by moving the safety lever 1 Pos 32 8 BA Einstellungen Großpackenpresse Bind...

Page 178: ...20 mod_1239011043831_0 doc 227167 Big Pack 1270 Pos 32 16 BA Einstellungen Großpackenpresse Bindegarn einfädeln Bindegarn einlegen I II III IV 20 mod_1239010137644_78 doc 226996 1 Lead the beginning of the twine of the twine roll I over the upper eye through the lower twine brake in the twine box to the other lower twine eye 2 Connect the end of the twine of twine roll I and the beginning of the t...

Page 179: ...10466722_78 doc 227068 1 Lead the beginning of the twine of the twine roll I over the eye through the upper twine brake in the twine box 2 Connect the end of the twine of twine roll I and the beginning of the twine of twine roll II by a reef knot Pos 32 26 BA Einstellungen Großpackenpresse Bindegarn einfädeln unterer Garnstrang 2 20 mod_1239010516503_78 doc 227093 lower twine strand 2 Pos 32 27 BA...

Page 180: ...9010309316_78 doc 227044 upper twine strand 1 Pos 32 36 BA Einstellungen Großpackenpresse Bindegarn einfädeln Bindegarn einlegen I II Einfachknoter 20 mod_1239010466722_78 doc 227068 1 Lead the beginning of the twine of the twine roll I over the eye through the upper twine brake in the twine box 2 Connect the end of the twine of twine roll I and the beginning of the twine of twine roll II by a ree...

Page 181: ...mod_1239081909930_78 doc 228098 10 1 3 1 Single knotter Fig 117 BiG PACK 1270 right side BiG PACK 1270 left side Thread the twine coming through the lower twine eye of the twine box 1 through the eyes 2 on the frame From there thread the twine through the twine guide 3 over the twine tension springs 4 into the needles 5 between the tip and the roll and knot them onto the according eyes 6 on the fr...

Page 182: ...3 over the twine tension springs 4 into the needles 5 between the upper and lower roll and knot them onto the according eyes 6 on the frame Pos 32 48 BA Einstellungen Großpackenpresse Bindegarn einfädeln Bindegarn einfädeln Doppelknoter Bild BP 1270 1290 12130 20 mod_1239083943290_78 doc 228350 Big Pack 1270 1290 12130 right side Big Pack 1270 1290 12130 left side Fig 119 Pos 32 49 BA Einstellunge...

Page 183: ...int this could for example be the hinge pin of the upper tension flap Note Attach the upper twine in a way that there is tension on the tension arm 6 Note If the bale compressor is empty the upper and lower twine strands can be knotted with each other in the middle of the bale chamber make sure that the tension arm 6 is tensioned In case the bale channel chamber is filled it is also possible to lo...

Page 184: ... of the needle yoke align then with the needle slots in the bale channel chamber floor and fasten them in place with the screws 2 Trigger the tying process manually with machine at a standstill Turn the needle yoke manually on the flywheel in working direction upwards until the needles are taken up into the needle slots of the baling ram Tighten the flywheel brake to lock the needles in this posit...

Page 185: ...091936086_78 doc 228832 Note Only make adjustments with the twine threaded in Trigger the tying process manually with machine at a standstill Turn the needle yoke on the flywheel manually upwards into working position until the lower roll in the needle tip is located above the cleaners 6 of the tappet 2 I Tighten the flywheel brake to lock the needles 4 in this position Note The distance a from th...

Page 186: ... edge of the drive disc 2 and the mid point of the lower roll on the needle point should be at least b x mm with twine If the setting is not correct it should be corrected by shortening or lengthening the needle connecting rod 3 The needles should not touch the cleaners 6 of the tappet 2 in their highest position Pos 32 63 BA Einstellungen Großpackenpresse Nadeleinstellungen Oberer Totpunkt Mass b...

Page 187: ...sition This can be recognized by the fact that the trigger roller 8 is placed in the recess of the knotter gear The distance between cross tube of the needle yoke 4 and the stop 7 of the brake 3 must be c 20 40mm in idle position crank arm and needle connecting rod are extended If dimension c is not reached dimension c must be corrected by moving the brake 3 in the oblong hole A If dimension c can...

Page 188: ...r Tighten the flywheel brake to lock the needles in this position Dimension a baling ram front edge up to needle tip must in this position be 60 90 mm If that is not the case Disassemble the universally jointed drive shaft of the knotter gear Turn the baling ram on the flywheel manually in working direction baling ram is moving in baling direction until dimension a 60 90 mm is reached Note Dimensi...

Page 189: ...one by lining up on the ends of the upper needle shaft with shim rings Pos 32 72 BA Einstellungen Großpackenpresse Nadeleinstellungen Kontrolle der Einstellung Obernadel 21 mod_1239167533580_78 doc 230269 10 5 1 Checking the setting of the upper needle Trigger the tying process manually with machine at a standstill Note When manually triggering the tying process make sure that there is tension on ...

Page 190: ...e bar and the inside of the needle 2 must be b 2 5 mm The setting is made by loosening the screws 3 and 4 of the twine bar 1 Checking setting the dimension a Loosen the flywheel brake and turn the needle yoke manually on the flywheel in working position upwards until the needle yoke is in idle position i e the crank arm 1 and needle connecting rod 2 are in extended position refer to chapter Settin...

Page 191: ... at a standstill Turn the needle yoke manually on the flywheel in working direction upwards and complete the first knot closing knot Move the flywheel manually onwards until the twine bars swivel over the channel slots for the second time As soon as the twine bar grasps the twine engage the flywheel brake to lock the needles in this position In this position the overreach b distance of twine tip t...

Page 192: ...needle 8 Pos 32 80 BA Einstellungen Großpackenpresse Garnriegel Einstellung des Garnriegels Maß a Doppelknoter 24 mod_1240985713055_78 doc 241271 Checking setting the dimension a Loosen the flywheel brake and turn the needle yoke manually on the flywheel in working position upwards until the needle yoke is in idle position i e the crank arm 1 and needle connecting rod 2 are in extended position re...

Page 193: ... in zero position for the tying Pre tension the twine bar shaft spring 1 until dimension a is 220 mm between the eyes of the spring 1 Pos 32 83 BA Einstellungen Großpackenpresse Garnriegel Einstellung der Knoterwellenbremse 24 mod_1240987674977_78 doc 241423 10 6 4 Setting the knotter shaft brake Fig 130 Pre tension the springs 1 on the knotter shaft brake until dimension a is approx 22 mm Pos 32 ...

Page 194: ...n the components involved Pos 32 86 BA Einstellungen Großpackenpresse Garnbremse Garnbremse einstellen Bild 24 mod_1240994730258_78 doc 241576 Fig 132 Pos 32 87 BA Einstellungen Großpackenpresse Bindegarn einfädeln Enfachknoter 20 mod_1239009990035_78 doc 226947 Single knotter Pos 32 88 BA Einstellungen Großpackenpresse Garnbremse Voreinstellung X 30 35 mm 24 mod_1240994506555_78 doc 241501 Pre se...

Page 195: ...ving to the side Testing the twine tension Tie the cord 1 onto a spring balance The spring balance has to indicate 100 120 N shortly before the cord slips through You can increase the tension by turning the wing nut 5 tighter To reduce the tension loosen the wing nut The dimension X is based on the tying twine selected and must be determined in each individual case by testing in the twine strand A...

Page 196: ... manually with machine at a standstill 3 Turn the needle yoke manually on the flywheel in working direction upwards until the needles reached their upper dead point refer to chapter Upper dead point of the needles 4 Tighten the flywheel brake to lock the needles in this position 5 Pull the twine about 200 mm out of the needle and cut it 6 Pull the strand of twine slowly and evenly until the twine ...

Page 197: ...y the flywheel brake Engage parking brake Place wheel chocks under the wheels to block the machine Secure knotter shaft against unintentional release of the tying with the safety lever Pos 32 98 BA Einstellungen Großpackenpresse Knoter Bindevorgang sperren 24 mod_1241083147115_78 doc 242926 10 8 1 Locking the tying process 1 2 2 1 a b a b BP380 7 044 Fig 135 The knotter shaft must be secured durin...

Page 198: ...ellungen Großpackenpresse Knoter Einfachknoter Raspe Knüpferhaken Einfachknoter Raspe Bild 47 mod_1285048585953_78 doc 455461 10 8 4 Knotter hook single knotter Fig 136 Pos 32 101 3 BA Einstellungen Großpackenpresse Knoter Knüpferhaken Text Doppelknoter Einfachknoter Raspe 47 mod_1285046930718_78 doc 455408 The knotter tongue 5 of the knotter hook 2 is tensioned by the leaf spring 3 on the closer ...

Page 199: ...the indentation on the twine driver 5 is positioned too far forward clockwise the twine cannot be snagged by the twine driver as it is being guided along by the needle On the other hand if the indentation on the twine driver 5 is positioned too far back anticlockwise the twine strand may become wound up on the knotter hook or it may not be possible for it to be snagged by the knotter tongue Settin...

Page 200: ...ditions To do this Ensure stronger or weaker pre tensioning of the twine retainer springs 2 with nut 3 approx half a turn Note The twine retainer should only clamp the twine securely enough so that it is not pulled out of the twine retainer mechanism during the tying process If the clamping effect is too great it will tear the twine into shreds The clamping force must be set proportionately higher...

Page 201: ...knotter hook tip should be a 15 to 18 mm in the blade lever dead centre point The blade lever has reached the dead centre when the blade lever roller has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine strands the designated area I must be smoothed and rounded to prevent the twine from tearing The blade lever must be replaced as soon a...

Page 202: ...930718_78 doc 455408 The knotter tongue 5 of the knotter hook 2 is tensioned by the leaf spring 3 on the closer 1 If the clamping effect on the knotter tongue 5 is too big the knot will be left hanging in the knotter tongue The twine strand will rip If the clamping effect is too low either no knot or a loose knot will form These faults can be avoided by correcting the spring tension on the leaf sp...

Page 203: ...dentation on the twine driver 5 is positioned too far forward clockwise the twine cannot be snagged by the twine driver as it is being guided along by the needle On the other hand if the indentation on the twine driver 5 is positioned too far back anticlockwise the twine strand may become wound up on the knotter hook or it may not be possible for it to be snagged by the knotter tongue Setting the ...

Page 204: ...wine that is selected all require different settings which have to be determined by trial and error under actual working conditions To do this Loosen the counter nut 3 Ensure stronger or weaker pre tensioning of the twine retainer spring 2 with screw approx half a turn Tighten the counter nut 3 Note The twine retainer should only clamp the twine securely enough so that it is not pulled out of the ...

Page 205: ...r hook tip should be a 15 to 18 mm in the blade lever dead centre point The blade lever has reached the dead centre when the blade lever roller has reached the highest point on the cam 4 in the knotter disc 5 The areas of the blade lever that guide the twine strands the designated area I must be smoothed and rounded to prevent the twine from tearing The blade lever must be replaced as soon as ther...

Page 206: ...lungen Großpackenpresse Presskolbeneinstellung Einstellung der Preßkolbenmesser BP 890 BP 1270 BP 1290 24 mod_1241422788196_78 doc 243738 10 9 1 Setting the baling ram blades A precise setting of the baling ram blades is necessary for the underside of the big bales to have a smooth surface BP 890 BP 1270 BP 1290 The height of the baling ram can be adjusted with the eccentric rollers 2 to adjust th...

Page 207: ...ellung Seitliche Einstellung des Kolbens 24 mod_1241423485915_78 doc 243786 10 9 3 Lateral setting of the plunger Fig 148 The baling ram must be aligned in the centre of the bale channel chamber Make sure that the plunger moves freely and does not scrub against the fixed scrapers in the bottom of the channel and below the knotter mechanism To align the plunger laterally the plunger 2 can be moved ...

Page 208: ...5604165_78 doc 243941 10 10 1 Setting the packer Pos 32 105 15 BA Einstellungen Großpackenpresse Presskolbeneinstellung Hinweis VFS_System muss sich in Nullstellung befinden 24 mod_1241430475868_78 doc 244219 Note Make certain that the variable filling system VFS system is in zero position refer to chapter Variable filling system VFS Setting the zero position Pos 32 105 16 BA Einstellungen Großpac...

Page 209: ... rods to the extended position rear dead point until the marks 8 on the main gearbox match The packer fixed in position by the mounting lever and the plunger are now positioned as required Position the chain coupling roller chain 5 and secure it Set the safety covering in place and remove the mounting lever Turn through the machine manually in the working direction one complete time on the flywhee...

Page 210: ...ttings 210 Pos 32 107 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 32 108 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 211: ...der Tastschwinge 24 mod_1241431579633_78 doc 244268 10 11 1 Assembling the feeler rocker Pos 32 109 4 BA Einstellungen Großpackenpresse Variables Füllsystem VFS Tastschwinge versetzen Bild T1 HS Baureihe 63 mod_1299737140482_78 doc 575178 Fig 152 Pos 32 109 5 BA Einstellungen Großpackenpresse Variables Füllsystem VFS Montage Tastschwinge allgemein 24 mod_1241431701743_78 doc 244292 The feeler rock...

Page 212: ...315 Fig 153 Pos 32 109 11 BA Einstellungen Großpackenpresse Variables Füllsystem VFS Nullstellung 63 mod_1299834497383_78 doc 576617 Turn the packer in the working direction manually by turning the flywheel until the roller 8 snaps into the zero position 9 The VF system is now in the zero position Then Adjust the setting screw 3 so that when the anvil 4 is lying flush the middle of the roller 5 B ...

Page 213: ... disc 7 the bearing must be within the area C of the cam disc The feeler rocker 1 is now in its rearmost position In this position it must be possible to pull the feeler rocker about 2 mm further back by hand Check this Note If the feeler rocker cannot be pulled back it may be that the stopper 10 is blocking the feeler rocker s radius of movement Then the stopper 10 should be reset see Section Che...

Page 214: ...32 109 17 BA Einstellungen Großpackenpresse Variables Füllsystem VFS Dämpungseinrichtung HS Baureihe 63 mod_1299737271967_78 doc 575232 10 11 3 Absorbing Mechanism Fig 156 The purpose of the absorbing mechanism is to prevent the feeler rocker from triggering the VFS clutch unintentionally by recoiling back against it The length of the braking path in the two stop positions can be adjusted with the...

Page 215: ...g Pull the anvil 4 through the feeler rocker into the rear position Measure dimension A between the edge of the anvil and the brake plate 3 Now pull the anvil 4 through the feeler rocker into the forwardmost position Dimension A on the other side of the anvil must be the same size Otherwise it can be set by moving the brake yoke 2 Pos 32 109 20 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 216: ...öhen 24 mod_1241437762696_78 doc 244644 The spring tension should be increased if the bale channel chamber does not fill up sufficiently to its full height Poorly filled out bale corners are generally the result of unfavorable swath shapes or driving to one side Pos 32 109 26 BA Einstellungen Großpackenpresse Variables Füllsystem VFS Einstellung der Auslöseempfindlichkeit Federspannung verringern ...

Page 217: ...Setting the spring 1 is performed in the zero position see Section Setting the Variable Filling System VFS Zero Position When the zeroizing device is in its locked state the spring 1 should be pre tensioned to a dimension of A 185 mm Turn the packer if necessary manually in the working direction by turning the flywheel until the roller 8 engages in the zeroizing device 9 Pos 32 110 BA Seitenumbruc...

Page 218: ...astic rail is too big loosen the nuts 5 on the support 4 and push the plastic rail in the oblong holes 1 up to the flywheel Tighten the nuts again Pos 32 112 BA Einstellungen Großpackenpresse Grundeinstellung der Bandbremse Schwungrad 24 mod_1241440070086_78 doc 244924 10 13 Basic setting of the band brake flywheel BPXC0168 1 a Fig 160 The band brake is positioned on the left side of the flywheel ...

Page 219: ... For big bales to be set down on the ground correctly the back edge of the bale chute must not be too high above the ground Otherwise the bales will be damaged when they are placed on the ground The inclination of the bale chute to the ground can be sued to adjust the length of the retaining chain 2 of the bale chute To do this adjust the nut 1 on either side of the baling channel Pos 32 115 BA Se...

Page 220: ... 15 so that the tube 2 of the needle yoke 3 is in the end setting of the tie immediately after the trough 4 of the needle yoke brake 1 Pos 32 116 4 BA Einstellungen Großpackenpresse MutiBale Einstellung Anschlag 24 mod_1241445271930_78 doc 245124 10 14 3 Setting the stop In this setting the distance between the tube 2 of the needle yoke 3 and the obstruction should be 5 x 8 15 mm Adjust the stop 5...

Page 221: ...upport tube 10 is Z 15 35 mm Pos 32 116 8 BA Einstellungen Großpackenpresse MutiBale Einstellung Verriegelungen der Nadelschwingen 24 mod_1241501736055_78 doc 245306 10 14 6 Setting the lockings of the needle yoke Fig 165 In order to ensure a safe lock of the second needle yoke 13 the locking 11 as shown in the figure above has to have a distance of U 3 7 mm to the pin 12 of the needle yoke 14 Pos...

Page 222: ...spring 9 of the needle yoke brake 1 is too weakly tightened Tighten spring with more torque Needle yoke brake 1 is installed too far forward in the direction of travel Install the needle yoke brake further to the rear The stop 5 of the needle yoke brake 1 is installed too far forward Install the stop 5 further to the rear The tube 2 of the needle yoke 3 is not running over the infeed surface 7 int...

Page 223: ...p bei Aus führung ohne Schneidwerk 24 mod_1241503193805_78 doc 245406 10 15 Setting the spring of the chain tensioner on the Pick up 10 15 1 On version without cutting system Fig 167 Tighten the nut 2 to pre tension the spring 1 until the spring length X 62 mm Pos 33 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 224: ...991234_78 doc 14927 11 2 Spare Parts Pos 34 5 BA Sicherheit Gefahrenhinweise Mähwerke Verwendung von nicht zugelassenen Ersatzteilen 0 mod_1196783037140_78 doc 14946 Danger Using non approved spare parts Effect Danger to life serious injuries or loss of warranty claims as well as exclusion of liability Use only authentic KRONE spare parts and accessories authorised by the manufacturer The use of s...

Page 225: ...right and left side of the machine 11 3 2 Lifting Use a lifting traverse with a minimum load bearing capacity depending on the gross vehicle weight of the machine refer to chapter Introduction Identification Apply the flywheel brake Swivel the parking support parking jack into transport position Fold in roller chute bale chute Lift the Pick up Lock the coaster steering axle optional Make sure that...

Page 226: ...3 M 10 29 37 49 72 84 M12 42 64 85 125 145 M14 100 135 200 235 M14x1 5 145 215 255 M 16 160 210 310 365 M16x1 5 225 330 390 M 20 425 610 710 M 24 730 1050 1220 M 24x1 5 350 M 24x2 800 1150 1350 M 27 1100 1550 1800 M 27x2 1150 1650 1950 M30 1450 2100 2450 NOTE The table above does not apply to countersunk screws with a hexagonal socket head if the countersunk screw is tightened with the hexagonal s...

Page 227: ...head of the screw A Ø 5 6 8 8 10 9 12 9 MA Nm M 4 2 5 3 5 4 1 M 5 4 7 7 8 M 6 8 12 15 M 8 20 29 35 M 10 23 39 58 67 M 12 34 68 100 116 M 14 108 160 188 M 16 168 248 292 M 20 340 488 568 A BM 400 0234 NOTE The table above applies only to countersunk screws with hexagonal socket heads and metric threading that are tightened by the hexagonal socket head Pos 34 19 BA Wartung Muttern und Schrauben 50h ...

Page 228: ... mod_1197357995667_78 doc 18075 11 7 Tyres Pos 34 24 2 BA Sicherheit Gefahrenhinweise Falsche Reifenmontage 0 mod_1197358162433_78 doc 18132 Warning Tyre fitting incorrect Effect Injuries or damage to the machine Fitting tyres requires sufficient knowledge and the availability of proper tools If tyres are not correctly fitted it could explode when pumped up This can cause serious injury If you do ...

Page 229: ...l nuts and retighten them if necessary After that check them every 50 operating hours to make certain they are tight Check the tyre pressure at regular intervals and refill if necessary The tyre pressure depends on the size of the tyres The values are listed in the table Pos 34 24 7 BA Wartung Reifen Anziehdrehmoment 0 mod_1199955905460_78 doc 37340 Tightening Torque Threading Key size in mm Numbe...

Page 230: ... 17 14 PR BP 890 1270 1290 XC 1 2 3 75 3 5 500 55 20 150 A8 BP 890 1270 1290 XC 1 0 3 0 3 0 500 55 20 150 A8 BP 1290 HDP 1 2 3 0 3 0 500 55 20 150 A8 BP 1290 HDP XC 1 6 3 0 3 0 550 45 22 5 16 PR BP 890 1270 1290 XC 1 2 2 8 2 8 550 45 22 5 20 PR BP 1290 HDP 1 2 4 0 3 5 550 45 22 5 20 PR BP 1290 HDP XC 1 2 4 0 3 5 620 40 R 22 5 148 D BP 890 1270 XC 1 0 3 2 1 8 620 40 R 22 5 148 D BP 1290 XC 1 0 3 2 ...

Page 231: ...octor who is familiar with this kind of injury serious infections could otherwise result Physicians who are not familiar with this area should consult appropriate information from a competent medical source Check the hydraulic hose lines at regular intervals and replace them if damaged or worn The replacement lines must comply with the requirements of the device manufacturer Ensure that all line c...

Page 232: ... connected to the main gearbox by a flange and does not require any maintenance The on board hydraulic oil and the hydraulic oil filter must be replaced at least once a year before the beginning of the season Note When the hydraulic oil is replaced the hydraulic cylinders must be retracted into the bale channel chamber flaps To do this Stop the machine Apply the flywheel brake Release the bale cha...

Page 233: ... mod_1245907601507_78 doc 264351 1 2 5 3 4 EIN AUS Fig 170 Pos 34 35 6 BA Wartung Hochdruckfilter Filterelement wechseln 26 mod_1245841608710_78 doc 264205 Replacing the Filter Element Pos 34 35 7 BA Wartung Hochdruckfilter Ort Hochdruckfilter Bordhydraulik Arbeitshydraulik BiGPack 27 mod_1245907775757_78 doc 264401 The filter 6 of the on board hydraulic system is located in front of the twine box...

Page 234: ...ood next to the electronics box Note The adjustment depends on the hydraulic system of the tractor and must be made while there is no pressure in the machine Pos 34 37 5 BA Wartung Load Sensing Systemschreube 1 ganz herausdrehen 63 mod_1299739012796_78 doc 575371 Unscrew the system screw 1 as far as it will go for Tractor with an open constant current hydraulic system for additional information pl...

Page 235: ...enance 235 Pos 34 37 10 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 34 37 11 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 236: ... Handbetätigung 27 008 228 0 Y19 Y18 Y7 Y20 Y3 Y8 Y5 Y6 Y1 Y2 Y17 Y4 Magnetventile Funktionen Funktionsschaubild Y4 Y5 Y8 Y6 Y7 Y3 Y20 Y18 Y17 Y19 Y2 Y1 Fkt 1Fkt 2 ON OFF n b Fig 172 Y1 Raise lower Y7 Y8 Cutting system Y2 Raise lower Y17 Start up aid Y3 Y4 Roller chute Y18 Y19 Parking jack Y5 Y6 Bale ejector Y20 Steering axle locked n a not assigned Pos 34 37 13 BA Seitenumbruch 0 mod_119617531122...

Page 237: ...ng the valves The manipulation of the valves must only be carried out from a safe position outside the range of the machine parts which are moved by the actuators Ensure that no persons animals or objects are within this danger zone Pos 34 37 17 BA Wartung Load Sensing Großpackenpresse Not Hand Betätigung Beispiele HS Baureihe 63 mod_1299751430828_78 doc 575507 To perform a function for example ra...

Page 238: ...ling pressure Releasing the bale channel chamber Pos 34 39 4 BA Wartung Großpackenpressen Hydraulikanlage Bordhydraulik Hinweis Rändelschraube ganz herausdrehen 24 mod_1241613166065_78 doc 246845 Note After emergency manual activation has been performed the knurled head screw 2 must be completely screwed out again Pos 34 39 5 BA Wartung Großpackenpressen Hydraulikanlage Bordhydraulik Einstellen de...

Page 239: ...MR 46 MC BP Energol SHF 46 Shell Tellus 46 Esso Univis N 46 Aral Vitan VS 46 on request Pos 34 41 5 Überschriften Überschriften 3 F J Füllmenge und Ölbezeichnung des Kompressors 17 mod_1236177427355_78 doc 201887 11 15 2 Oil quantities and designations for the compressor Pos 34 41 6 BA Wartung Großpackenpressen Füllmenge und Ölbezeichnung des Kompressors 17 mod_1236178607105_78 doc 201957 Quantity...

Page 240: ...c 38215 Oil change For time intervals refer to chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the oil drain plug 2 Collect the used oil in a suitable drip pan Screw in the oil drain plug 2 Top up the oil 3 oil level up to inspection glass 1 Pos 34 41 10 5 BA Wartung Ölkontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 doc 15531 Oil quality oil quantity ...

Page 241: ...y top up the oil SAE 90 Screw the check screw 1 back in Pos 34 41 12 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel Version2 0 mod_1197016258486_78 doc 15884 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 1 oil level up to hole 1 Pos 34 41 12 6 BA Wart...

Page 242: ...w the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Pos 34 41 14 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel Version2 0 mod_1197016258486_78 doc 15884 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw...

Page 243: ...90 Screw the check screw 1 back in Pos 34 41 16 5 BA Wartung Ölkontrolle_Wechsel Ölwechsel Version1 Belüftungsfilter 0 mod_1197010026283_78 doc 15747 Oil change For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Screw out the screw plug 2 Collect the used oil in a suitable drip pan Screw in the screw plug 2 Fill oil 3 oil level up to hole 1 Screw the inspection screw...

Page 244: ...erksantriebsgetriebe 24 mod_1241595390534_78 doc 246503 Fig 178 Pos 34 41 18 5 BA Wartung Ölkontrolle_Wechsel Ölkontrolle SAE 90 0 mod_1197008973815_78 doc 15649 Oil level check For time intervals see Chapter Oil Level Check and Oil Change Intervals Gearboxes Unscrew the inspection screw 1 Oil level up to bore hole 1 If necessary top up the oil SAE 90 Screw the check screw 1 back in Pos 34 41 18 6...

Page 245: ...g 2 Fill oil 3 oil level up to hole 1 Screw the inspection screw 1 and ventilation filter 3 back in Pos 34 41 18 1 BA Wartung Ölkontrolle_Wechsel Ölqualität Ölmenge siehe Kapitel 0 mod_1197007859486_78 doc 15531 Oil quality oil quantity see Chapter Filling Quantities and Lubricant Designations for Gearboxes Pos 34 41 18 1 BA Wartung Umwelt Hinweis Entsorgen Lagern von Öle und Ölfilter 32 mod_12531...

Page 246: ...e to the machine Adjustment and repair work on the brake system must only be performed by authorised professional workshops or recognised brake services Only a machine with an intact brake system may be used for work in the field or for travelling on roads Irregularities or malfunctions in the brake system must be eliminated immediately No changes may be made to the brake system without the approv...

Page 247: ...mpressed air line 1 The compressed air storage tank 4 for knotter cleaning compressed air brake hydraulic brake can be found on the right hand side above the twine box on the frame Pos 34 43 8 BA Wartung Druckluftbehälter Druckluftbehälter_Text 0 mod_1200293406164_78 doc 39343 The compressed air reservoir stores the compressed air that is pumped by the compressor Therefore condensation water may s...

Page 248: ...ung Bremsanlage Einstellung am Gestängesteller_BigPack 24 mod_1241614590081_78 doc 246921 Checking the adjustments on the linkage setter Fig 180 Every 200 operating hours Activate the linkage setter manually in the pressure direction The setting of the linkage setter must be changed if there is a clear path a of max 35 mm The setting can be made with the adjusting screw b of the linkage setter Set...

Page 249: ...xcess pressure from the pneumatic system before starting to work Pos 34 43 14 3 BA Wartung Bremsanlage Pneumatische Bremszylinder Pneumatische Bremszylinder Bild 24 mod_1241617359784_78 doc 247068 Fig 181 Pos 34 43 14 4 BA Wartung Bremsanlage Pneumatische Bremszylinder Wartung der pneumatischen Bremszylinder ist nicht notwendig 24 mod_1241618432721_78 doc 247044 No special maintenance is required ...

Page 250: ...pressor must be checked daily prior to use by means of the dipstick 4 Top up with oil engine oil SAE 20 if necessary The specification of the oil that is required is listed in the Technical data Note The suction air filter 6 must be cleaned at least once a day or several times a day in case of high dust load For heavy accumulations of dirt in the filter the aspiration port 7 can be placed directly...

Page 251: ...r rollers are subject to high mechanical stress in the feed packer drum Because of this they must be replaced when there is increased wear bearing play To do this Turn the packer by hand until the roller or cam follower roller to be replaced can be released through the opening 3 with the help of a hexagonal socket head screw Release the roller cam follower roller Turn the packer further until the ...

Page 252: ...Apply the flywheel brake Secure the machine against rolling away with wheel chocks and by applying the parking brake Put the machine into operation only if all protective devices are attached and in proper working order If dangerous situations arise switch off the P T O shaft immediately and bring the machine to a stop Never allow the machine to run without operating personnel on the tractor If yo...

Page 253: ...cants ARAL Long term grease H On request BP Energrease LS EP2 DEA Glissando EP2 FINA Marson EPL 2A Shell Alvania Ep2 ESSO EGL 3144 Pos 34 51 9 BA Wartung Großpackenpressen Schmierung Schmierplan Abschmieren Text allgemein 24 mod_1241683749117_78 doc 247535 Lubrication points on the machine must be lubricated at regular intervals The position of the lubrication points and the lubrication intervals ...

Page 254: ...hnung der Gelenkwelle Hauptantrieb Gelenkwelle Schwungrad 24 mod_1241688166695_78 doc 247710 Main drive universal shaft Flywheel universal shaft Pos 34 51 16 BA Wartung Großpackenpressen Schmierung Schmierplan Abschmieren Gelenkwelle 1290 HDP 24 mod_1241688603680_78 doc 247738 Universal shafts must be lubricated with multi purpose grease every 50 hours at designated lubrication points The figure a...

Page 255: ...ttons until the cutting system is lowered all the way down Remove the ignition key and turn off the electrical system on the control unit Apply the flywheel brake Secure the tractor and machine against rolling Unlock the cutting system half and remove it as far as the stop right hand and left hand machine side Lubricate all grease nipples for the rollers of the blade levers Push in the half of the...

Page 256: ...unger bolt baling ram drive Yes Bearing rollers on plunger Yes Packer Rotatable feeder cam Packer lever Packer shaft Feeder lever Main gearbox Distributor drive train Packer Transfer gearbox drive train Main gearbox Upper pick up gearbox or Cutting system gearbox drive train 1 2 2 1 1 2 200 200 200 200 200 no yes no yes no no no Cutting system XC optional Horizontal drive shaft Vertical drive shaf...

Page 257: ...reihe 62 mod_1299662824312_78 doc 574202 Big Pack 890 XC 1270 XC 1290 XC lubrication points automatic central lubrication left right Interval Autom central lub Double knotter optional Yes Needle yoke optional knotter bearing on hub Blade lever bearing Knotter hook bearing Twine retainer bearing Twine retainer drive shaft bearing Knotter shaft centre bearing Single knotter optional Yes Needle yoke ...

Page 258: ... Transfer gearbox drive train Main gearbox Upper pick up gearbox or Cutting system gearbox drive train 1 2 2 1 1 2 200 200 200 200 200 no yes no yes no no no Cutting system XC optional Horizontal drive shaft Vertical drive shaft Wedge release clutch Individual knife retention 13 2 1 5 13 50 50 50 200 no no no no Pick up Lubrication of right and left chain Lubrication for drive chain Free wheel oil...

Page 259: ...h automatic central lubrication Double knotter Needle yoke Knotter bearing on hub Blade lever bearing Knotter hook bearing Twine retainer bearing Twine retainer drive shaft bearing Knotter shaft centre bearing yes yes yes yes yes yes yes Only with braked axle Pos 34 51 27 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 260: ... doc 574256 Lubrication Points on the Big Pack Baler Left Side of the Machine Version with XC cutting system and tandem axle BPHS0019 3 6 7 b 8 a 9 10 12 13 14 18 16 11 Fig 188 a for tandem axle b for coaster guided tandem axle 200h 003 006 200h 50h 007 50h 008 200h 8 13 x 009 10h 010 10h 011 40h 250h 012 013 50h 014 200h 016 200h 018 200h Pos 34 51 29 BA Seitenumbruch 0 mod_1196175311226_0 doc 41...

Page 261: ... Baureihe 62 mod_1299664531271_78 doc 574389 Lubrication Points on the Big Pack Baler Right Side of the Machine Version with XC cutting system and tandem axle BPHS0021 19 20 10 9 7 b 8a 15 17 8 a Fig 189 a for tandem axle b for coaster guided tandem axle 50h 007 50h 008 009 015 200h 017 200h 019 50h 020 10h Pos 34 51 31 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 262: ...achse Bild HS Baureihe 63 mod_1299665838177_78 doc 574444 Lubrication Points on the Big Pack Baler Left Side of the Machine Version without XC cutting system with single axle BPHS0020 3 6 24 10 12 13 14 18 16 Fig 190 200h 003 006 200h 10h 010 40h 250h 012 013 50h 014 200h 016 200h 018 200h 024 Pos 34 51 33 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 263: ...hne Schneidwerk mit Einfachachse Bild HS Baureihe 63 mod_1299666194672_78 doc 574499 Lubrication Points on the Big Pack Baler Right Side of the Machine Version without XC cutting system with single axle 1 25 20 10 24 17 15 BPHS0022 Fig 191 015 200h 017 200h 024 025 200h Pos 34 52 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 264: ...nce lubrication 264 Pos 34 53 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 34 54 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 265: ...ates a blockage Pos 34 55 3 BA Wartung Zentralschmieranlage BEKA MAX Hinweis Im Display der erscheint eine Fehlermeldung 24 mod_1241765352135_78 doc 248451 Note An error message will appear in the display Pos 34 55 4 BA Wartung Zentralschmieranlage BEKA MAX Aufbau der BEKA MAX Fett Zentralschmieranlage 24 mod_1241765294885_78 doc 248427 Layout of the BEKA MAX grease central lubrication system An e...

Page 266: ...nce lubrication 266 Pos 34 57 BA Wartung Großpackenpressen Sensoren Lage der Sensoren rechte Maschinenseite 24 mod_1241767026463_78 doc 248504 13 7 Position of the sensors right hand side of the machine Fig 193 ...

Page 267: ...nsor right 8 Packer feed 3 Force sensor left 9 Packer monitoring 4 Calibrations 10 Knotter monitoring 5 Measurement 11 Central lubrication 6 Star wheel Pos 34 58 BA Wartung Großpackenpressen Sensoren Lage der Sensoren linke Maschinenseite 24 mod_1241769047228_78 doc 248582 ...

Page 268: ...Maintenance lubrication 268 13 8 Position of the sensors left hand side of the machine Fig 194 ...

Page 269: ...nel flap pressure blade bar down 4 Twine monitoring 10 MultiBale 5 Needle connecting rod 11 Button bale ejector in 6 Setting down bales bale ejector out 7 Flywheel brake bale chute up 8 Pick up bale chute down 12 Bale chute Pos 34 59 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 270: ...ust be a 0 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 0 5 mm is reached Tighten the nuts again Pos 34 62 BA Wartung Sensoren Namursensor d 12 mm 0 mod_1199962247038_78 doc 37654 13 8 1 2 Namur sensor d 12 mm a BP VFS 088 1 2 1 3 Figure 196 The dimension between the encoder 2 and the sensor 1 must be a 2 mm Setting Loosen the nuts on either side of the...

Page 271: ...172 2 1 3 Figure 197 The dimension between the encoder 2 and the sensor 1 must be a 5 mm Setting Loosen the nuts on either side of the sensor Turn the nuts until dimension a 5 mm is reached Tighten the nuts again Pos 35 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 272: ... to life injuries or damage to the machine Switch off the tractor engine remove the ignition key and engage the flywheel brake Secure the machine and tractor against rolling Switch off the P T O shaft and uncouple it After the repair maintenance cleaning work or technical modifications are completed install all protective covers and safety devices properly again Avoid skin contact with oils grease...

Page 273: ...ension Check all movable components such as deflector rollers joints tension rollers etc to make certain they move easily If necessary remove clean grease and remount If necessary replace with new parts Use only original KRONE replacement parts Disassemble the PTO shaft Lubricate the inner tubes and the guard tube with grease Grease the lubrication points on the cross joint and grease the bearing ...

Page 274: ...n immediately All other safety instructions must also be followed to avoid injuries and accidents Pos 36 11 BA Einlagerung Großpackenpresse Vor der Saisaon 17 mod_1236582596980_78 doc 205298 Before placing the machine into service again initiate the knotting process manually and run through the baler manually As you do so check the functionality of the knotter and the needles Clean the knotter of ...

Page 275: ...XC Fig 198 The overload coupling is on the flywheel 3 To vent it release the nuts 2 on the overload coupling 1 until the disc spring 4 is released Turn the universal shaft manually around once Afterwards retighten the nuts crosswise until the setting dimension X 16 9 mm is set Pos 36 16 BA Einlagerung Großpackenpresse Überlastkupplung am Schwungrad BYPY 1290 HDP XC BP 12130 46 mod_1282044788109_78...

Page 276: ...tch off the tractor engine remove the ignition key and engage the flywheel brake Secure the machine and tractor against rolling Switch off the P T O shaft and uncouple it Secure knotter shaft against unintentional release of the tying with the safety lever Activate the flywheel brake and fasten the flywheel in place After the repair maintenance cleaning work or technical modifications are complete...

Page 277: ...g force Bale too tight 1 Reduce the pressing force Packer does not move 1 Overload coupling slips reduce the engine speed 2 Bring the tractor and machine to a stop and clear the blockage 3 Reduce travelling speed Pick up does not move 1 Overload coupling slips turn off P T O drive and clear blockage 2 Reduce travelling speed 3 Drive over the swath in the centre Cutting rotor and Pick up do not mov...

Page 278: ...f necessary 2 Readjust the knotter shaft brake 3 Remove wound up twine 4 Check and readjust the twine bar BP 380 7 138 Knot tied one end of the knot is longer than the other or the longer end is tied into the knot 1 Sharpen or replace dull or nicked twine blade 2 Not enough tension on the closer tension the spring with the hexagonal head screw do not tighten on block 3 Not enough tension on the tw...

Page 279: ...ion closer for knotter hook 2 Knotter hook worn replace knotter hook 3 Too much tension on the twine retainer reduce tension on springs by loosening the hexagonal head screws Knots are left hanging on the knotter hook 1 Too high tension on the knotter hook closer release closer for knotter hook 2 Too much distance between the extractor comb on the blade lever and the back of the knotter hook align...

Page 280: ...ea of the baling needle smooth the edges Twine around an improperly tied bale is knotted around the twine strand of the bale that immediately preceded it 1 The twine has not been inserted in the twine retainer because the distance between the needle and twine driver is too great correct the position of the knotter needle 2 The twine driver and twine retainer do not form an opening for receiving th...

Page 281: ...r Text 24 mod_1241779382291_78 doc 248957 Experience has shown that a majority of tying problems are the result of insufficient twine tension Check the twine path and twine tension before starting work The following list shows the most frequent malfunctions their cause and a note on how to eliminate them Otherwise reference is made to the chapter in which the topic in question is explained in grea...

Page 282: ... if and when necessary 2 2 Cause Not enough twine tension on the lower twine strand Remedy Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 removing any dirt deposits in all twine eyes 4 the twine brake 1 and on the swing angle 7 replace broken springs 2 twine tension springs 5 or worn twine eyes 4 replace broken or worn brake wheels 6 2 3 Cause Ho...

Page 283: ...rewdriver Undo nut 2 on the leaf spring 1 by about 60 Place the screwdriver 4 below the knotter tongue 3 and determine the newly set tension present by turning the screwdriver The knotter tongue 3 needs a slight minimum tension for this reason never undo completely BPXC0256 6 1 3 2 4 2 5 Cause Not enough twine tension on the upper twine strand Remedy Tighten the twine brake 1 by tightening the spr...

Page 284: ...ght resistance has to be noticeable when the blade lever passes over the knotter nib 2 3 1 4 BPXC0257 2 7 Cause Blade lever has axial play Remedy Tighten the nut 1 of the blade lever bolt 2 otherwise replace the blade lever 3 or the bearing sleeve of the blade lever bolt 2 8 Cause The extractor comb of the blade lever does not run over the centre of the knotter hook Remedy Adjusting the blade leve...

Page 285: ... turn the flywheel until the upper needle lifts Use a mounting lever 2 to align the upper needle 1 to the left by about 1 2 mm 4 2 Cause Twine driver disc starts working too late Remedy Put the twine driver disc forward by turning clockwise see chapter Settings double knotter Twine retainer Please ensure that the knotter needle makes contact to the knotter in the topmost position refer to chapter ...

Page 286: ... or fasten it in place again 6 3 Cause The tensioning arm does not work correctly Remedy Check the tensioning arm 2 for free space from top to bottom and align if and when necessary or place the central lubrication line 3 elsewhere 6 4 Cause Control unit in upper needle defective Roller is not following the cam disc The upper needle does not move down far enough Remedy Replace the roller 1 or ensu...

Page 287: ...ion springs are not working properly Remedy Ensure free room for the lower twine tension springs 5 Tighten the twine brake 1 by tightening the spring 2 by about one to two turns of the winged nut 3 7 2 Cause Not enough needle overrun in the upper dead point Remedy Check the needle setting refer to chapter settings Needle setting 7 3 Cause The twine bar is not working precisely or is adjusted incor...

Page 288: ...on cf malfunction No 2 picture BPXC0256 8 2 Cause Lower twine tension spring broken or released Remedy Replace the spring or mount it securely again cf malfunction no 2 1 picture BPXC0254 8 3 Cause Insufficient twine tension on the lower twine strand Remedy Increase the tension cf malfunction no 2 1 picture BPXC0254 8 4 Cause Twine driver disc starts working too late Remedy Put the twine driver di...

Page 289: ...tter tongue 1 9 3 Cause Insufficient tension on the knotter tongue Remedy Increase the tension on the knotter tongue 1 To do this Tighten nut 2 on the leaf spring 3 by about 60 cf malfunction no 2 3 9 4 Cause Twine retainer springs too tight or Twine strands are cut through in the twine retainer Remedy Loosen the twine retainer spring setting To do this Undo the counter nut 4 Ensure weaker pre ten...

Page 290: ...tter tongue 1 cf malfunction no 9 picture BPXC0267 10 2 Cause Incorrect twine tension Remedy Check the twine path To make the knot ends longer the lower twine tension should generally be increased first cf malfunction no 2 picture BPXC0254 In case this is not enough the upper twine tension must be increased 11 Twine is no longer threaded through the knotter needle but it is tied to the last bale 1...

Page 291: ...e guide eyes 1 and replace the shear screw 2 on the needle connecting rod 13 The baler can no longer be operated via the terminal Cause Faulty operation or faulty connection for operation Remedy Unscrew the terminal cable from the socket 1 located to the left as seen in direction of travel on the metal cover close to the flywheel Connect the plug for emergency mode 2 to the socket 1 After 10 secon...

Page 292: ...e is the blocked bearing Eliminate the blockage on the bearing Blockage in the distributor After you have loosened all outlets of the main distributor and or the subdistributors no lubricant leaks from the outlets The distributor is blocked Replace the blocked distributor If necessary the distributor can be cleaned if the following conditions are met The workplace must be clean Remove all tube end...

Page 293: ...ns Causes and Remedies 293 Pos 40 BA Diese Seite ist bewusst freigelassen worden 1 mod_1201783680373_78 doc 54443 This page has been left blank deliberately Pos 41 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 294: ...6 1 Hydraulic System Circuit Diagrams Pos 44 BA Anhang Großpackenpresse Arbeitshydraulik für Medium Elektronik HS Baureihe 65 mod_1300350746320_78 doc 583670 16 2 Working hydraulics for Medium Version Electronics Fig 200 1 Start up aid 2 Main gearbox flywheel 3 Input block 4 Parking jack up down 5 Locking the steering axle 6 Blade bar open closed 7 Bale ejector deploy retract 8 Roller chute open c...

Page 295: ...ix 295 9 Pick up down up 10 Standard tractor hydraulics 11 Open ball valve only to use the bale ejector and the roller chute Close during baling process Pos 45 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 296: ... Fig 201 1 Start up aid 2 Main gearbox flywheel 3 Comfort block 4 Parking jack up down 5 Locking the steering axle 6 Blade bar open closed 7 Bale ejector deploy retract 8 Roller chute open closed 9 Pick up down up 10 Standard tractor hydraulics 11 Unscrew the system screw fully for constant flow Turn Power Beyond and LS all the way in Pos 47 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 297: ...raulik für Medium Elektronik HS Baureihe 65 mod_1300345768375_78 doc 583336 16 4 On board Hydraulics for Medium Version Electronics 1 3 2 Fig 202 1 Main gearbox 2 Bale channel 3 Pressure limiting valve Pos 49 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 298: ...rt Elektronik HS Baureihe 65 mod_1300350576178_78 doc 583503 16 5 On board Hydraulics for Comfort Version Electronics 1 4 3 Löseventil 2 Fig 203 1 Main gearbox 2 Bale channel 3 Pressure limiting valve 4 Release valve Pos 51 BA Seitenumbruch 0 mod_1196175311226_0 doc 4165 ...

Page 299: ...44391539_78 doc 147914 16 6 Electrical circuit diagram Pos 53 BA Anhang Großpackenpresse Schaltpläne Im Anhang finden Sie den die Schaltpläne zur Maschine 65 mod_1300357621479_78 doc 583741 You will find the electrical circuit diagram for the machine in the appendix Ende der Stückliste ...

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Page 319: ...le 190 Checking the twine bar after the setting 193 Cleaning 229 Cleaning the running rails 208 Comfort Hydraulic Block Diagram 237 Commissioning 53 Compressed Air Connections for the Compressed Air Brake 67 Compressed air reservoir 249 Compressor 252 Connecting the hydraulic lines 62 Connecting the terminal with ISOBUS 85 Connecting the terminal without ISOBUS 86 Connection prerequisites on tract...

Page 320: ...Intended Use 15 Interconnecting the twine twine box 179 Introduction 13 ISOBUS operation 148 ISOBUS short cut button 83 ISOBUS Terminal CCI 100 81 K Knotter 198 Knotter hook double knotter 203 Knotter hook single knotter 199 Knotter shaft drive 174 L Ladder 45 Lateral setting of the plunger 208 LED strips 70 Length Adjustment of Big Bales 168 Lifting 226 Lifting the Pick up 71 Load sensing connect...

Page 321: ...ng system 175 Pick up gearbox 245 Placing in Storage 274 Pneumatic brake cylinders 251 Position needles checking setting the baling ram 189 Position of the Adhesive Safety Stickers on the Machine 40 Position of the General Information Labels on the Machine 42 Position of the sensors left hand side of the machine 270 Position of the sensors right hand side of the machine 268 Possible setting errors...

Page 322: ...tension on the upper twine strand double knotter 196 Setting the upper needle 190 Settings 177 Single knotter 179 195 199 280 Spare Parts 225 Start up 58 Supports for compressed air hoses 68 Switching the terminal on off when the machine is connected 88 Switching the terminal on off when the machine is not connected 87 T Technical data 16 Threading the twine 182 Tightening Torques 227 Tightening T...

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Page 324: ...abrik Bernard Krone GmbH Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle Phone 49 0 59 77 935 0 Fax 49 0 59 77 935 339 Internet http www krone de eMail info ldm krone de konsequent kompetent ...

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