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Kostal ENECTOR, Operating Manual

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Kostal ENECTOR Operating Manual Download Page 39

Installation

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© 2022 KOSTAL Solar Electric GmbH

39

4.1 General handling instructions

The wallbox may be damaged by improper handling.

NOTE

The activities described in this chapter may only be carried out by an electrician.

■

Avoid collisions and impacts.

■

Place the wallbox on a soft surface.

Summary of Contents for ENECTOR

Page 1: ...Operating manual ENECTOR AC wallbox 3 7 11 kW...

Page 2: ...guarantee General note on gender equality KOSTAL Solar Electric GmbH is aware of how language impacts on gender equality and always makes an effort to reflect this in documentation Nevertheless for th...

Page 3: ...ucture 21 2 5 Operating modes 22 2 6 LED displays 27 3 System overview 29 3 1 Applications and functions 30 3 2 Connecting an ENECTOR without KSEM 31 3 3 ENECTOR with KSEM without PV system 32 3 4 ENE...

Page 4: ...Closing wallbox 70 6 7 Switching on wallbox 71 7 Setting up wallbox in the KSEM 73 7 1 Possible configurations 74 7 2 Setting up ENECTOR with convenience functions in the KSEM 75 7 3 ENECTOR with KOST...

Page 5: ...ar Electric GmbH 5 1 General information 1 1 Contact 6 1 2 About this manual 7 1 3 Exclusion of liability 8 1 4 Target group 9 1 5 Proper use 10 1 6 Notes in this manual 11 1 7 Navigation in the docum...

Page 6: ...about your device please contact your relevant service partner or our service hotline Germany and other countries language German English 49 0 761 477 44 222 Switzerland 41 32 5800 225 France Belgium...

Page 7: ...lectric GmbH assumes no liability for damages arising from the non ob servance of this manual This manual is an integral part of the product It applies exclusively to the device from KOSTAL Solar Elec...

Page 8: ...ho is responsible for observing the ap plicable standards and regulations The electrician is responsible for ensuring that the applicable standards and regulations are observed and implemented Work th...

Page 9: ...ning On the basis of this expertise you are authorised to carry out the electrical work required in this manual Requirements of an electrician Knowledge of general and specific safety and accident pre...

Page 10: ...ing to IEC 62196 Electric vehicles with non sealed batteries cannot be charged The device is intended exclusively for fixed installation and can be used indoors and out doors The device can only be op...

Page 11: ...ult in death or serious injury WARNING Indicates a hazard with a moderate level of risk which if not avoided will result in death or serious injury CAUTION Indicates a hazard with a low level of risk...

Page 12: ...Solar Electric GmbH 12 Danger due to electrical shock and discharge Danger due to burns Symbols within the information notes The symbol indicates activities that may only be carried out by an electric...

Page 13: ...1 7 Navigation in the document In order to enable navigation through this document it contains clickable areas The table of contents takes you to the specified chapter in one click You can navigate t...

Page 14: ...s label with the safety stickers provided Symbol Explanation Danger due to electrical shock and discharge Ensure that the device is voltage free before working on it Danger notice Observe and read ope...

Page 15: ...ut regular maintenance Observe your duty of supervision People especially children who are unable to assess potential hazards or can do so only to a limited extent pose a danger to themselves and to o...

Page 16: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 16 Minimise the risk of tripping Stow the charging cable properly or use the cable holder when charging is complete Do not place an...

Page 17: ...4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 17 2 Product description 2 1 Equipment features 18 2 2 Type plate 19 2 3 Scope of delivery 20 2 4 Wallbox structure 21 2 5 Operating m...

Page 18: ...m 3 7 to 44 kW AC Integrated DC residual current monitoring 6 mA only one type A RCD is required for pre installation Terminals in the device for connecting an optional push button for switching conve...

Page 19: ...N 61851 EN 62196 DIN IEC TS 61439 7 ENECTOR AC 3 7 11 Item No nnnnnnnn nn nnnnnnnn nn nnnnnnnnnn nnnnn Serial No nnnnnnnnnn nnnnn KOSTAL Solar Electric GmbH Hanferstra e 6 D 79108 Freiburg 49 0 761 47...

Page 20: ...3 Scope of delivery Quick Start Guide 2 x Quixx 20 Quixx 25 1 x 1 x CLIXX 25 CLIXX 20 2 x 4 x 4 x 1 Wallbox 2 Bag containing fastening material screws screw anchors sealing plugs membrane cable entrie...

Page 21: ...ists of the lower part of housing and the housing cover 1 Housing cover 2 Lower part of housing 3 LED display 4 Charging cable 5 Cable inlets there are further cable inlets on the top and bottom 6 Con...

Page 22: ...KOSTAL Smart Energy Meter NOTE In order for the wallbox to be set up for the convenience functions in the KOSTAL Smart Energy Meter KSEM this function must first be activated via an activation code in...

Page 23: ...is usually actively selected via the user interface of the KOSTAL Smart Energy Meter If an optional push button not included in the scope of delivery has been fitted in the device the push button can...

Page 24: ...Hysteresis for passage of clouds changing cloud cover If the surplus needed to charge the vehicle is no longer available due to further consumers or the passage of clouds charging is not interrupted...

Page 25: ...efined by the cus tomer If the surplus power falls below the defined minimum value charging is stopped again This function can be used to charge the electric vehicle in the evening for example when th...

Page 26: ...interrupted immediately Instead it is reduced to the minimum charging power for approx 5 min to avoid an interruption in charging after the vehicle has fre quently switched charging on and off ENECTO...

Page 27: ...cle restores the operational status Flashing slowly Vehicle has been connected to the wallbox and recognised The following statuses are possible Waiting for authorisation by wallbox internal system te...

Page 28: ...art Energy Meter or push button optional Pulsing Solar Plus Mode solar optimised charging is ac tivated Operating modes Page 22 Switch the operating modes via KOSTAL Smart Energy Meter or push button...

Page 29: ...KOSTAL Solar Electric GmbH 29 3 System overview 3 1 Applications and functions 30 3 2 Connecting an ENECTOR without KSEM 31 3 3 ENECTOR with KSEM without PV system 32 3 4 ENECTOR with KSEM and PV syst...

Page 30: ...r Plus Mode solar optimised charging func tions are available when used in combination with a KOSTAL PV system and the KOSTAL Smart Energy Meter NOTE In order to be able to use the functions they must...

Page 31: ...20 A Typ 2 RCD Typ A 30 mA L2 L1 L3 N PE 63 A Wallbox 1x16 A max 11 kW L2 L1 L3 N PE Typ 2 RCD Typ A 30 mA Wallbox 1x16 A max 3 7 kW 1 KOSTAL wallbox 1 phase connection 2 KOSTAL wallbox 3 phase conne...

Page 32: ...grid as a 1 phase or 3 phase system The wallbox slave is controlled by the KSEM master via Modbus RTU NOTE In order for the wallbox to be set up in the KOSTAL Smart Energy Meter KSEM this function mu...

Page 33: ...re the KOSTAL Smart Energy Meter monitors the amount drawn from the grid If the grid demand exceeds the maximum current e g 63 A per phase configured in the wall box the charging power of the wallbox...

Page 34: ...STAL wallbox as slave 4 KOSTAL Smart Energy Meter as master with activation code for wallbox The wallbox can be connected to the house grid as a 1 phase or 3 phase system The wallbox is configured as...

Page 35: ...re the KOSTAL Smart Energy Meter monitors the amount drawn from the grid If the grid demand exceeds the maximum current e g 63 A per phase configured in the wall box the charging power of the wallbox...

Page 36: ...ase connection 2 KOSTAL wallbox as master 3 phase connection 3 Modbus for energy meter KSEM The wallbox can be connected to the house grid as a 1 phase or 3 phase system The wallbox is configured as a...

Page 37: ...Blackout protection house connection monitoring NOTE Here the energy meter measures the grid demand If the grid demand exceeds the max imum current e g 63 A per phase configured in the wallbox the cha...

Page 38: ...13 14 15 16 2022 KOSTAL Solar Electric GmbH 38 4 Installation 4 1 General handling instructions 39 4 2 Site selection 40 4 3 Permissible ambient conditions 41 4 4 Routing AC supply cable 42 4 5 Mounti...

Page 39: ...TAL Solar Electric GmbH 39 4 1 General handling instructions The wallbox may be damaged by improper handling NOTE The activities described in this chapter may only be carried out by an electrician Avo...

Page 40: ...requirements Technical data and grid data match Technical data Page 94 Permissible ambient conditions are complied with Permissible ambient condi tions Page 41 The following minimum distances from oth...

Page 41: ...e device is operated in potentially explosive atmospheres Ex area explosive sub stances may ignite due to sparks from device components Do not use in potentially explosive atmospheres e g gas filling...

Page 42: ...he line circuit breaker and supply cable in accordance with the device s technical data NOTE If mounting on the wall the position of the supply cable must be planned using the drilling template or ill...

Page 43: ...y in accordance with DIN VDE 0100 722 The wallbox has a residual current sensor for DC residual current monitoring 6 mA with activation behaviour in accordance with IEC 62955 The wallbox must be indiv...

Page 44: ...d down the housing cover Drilling holes for wallbox If the wallbox is mounted on an uneven surface the lower part of the housing may warp The specified protective class is then no longer guaranteed Th...

Page 45: ...es using the drilling template or illustration supplied Make sure that it is aligned horizontally 2 Drill holes with a diameter of 6 mm in the wall Holes drilled Inserting cables 110 80 59 15 1 Use a...

Page 46: ...e wallbox To do this a hole must be pierced in the mem brane POSSIBLE DAMAGE Damage to the device due to rainwater ingress To prevent rainwater from entering the hole in the membrane should not be any...

Page 47: ...SIBLE DAMAGE Damage to the device if sealing plugs are not fitted If the screws in the housing are not covered by the supplied sealing plugs or are insuffi ciently covered the specified protective cla...

Page 48: ...mm 10 mm 10 mm 2 5 6 mm NYM J NYY J 4 mm H05 H07 RN F AC 1 ph L1 N PE 1 Strip the supply cable 2 Strip 10 mm of insulation from the wires 3 Connect the wires to the terminals according to the termina...

Page 49: ...3 4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 49 5 Connection of additional components 5 1 KOSTAL Smart Energy Meter connection 50 5 2 Installation of optional push button 52 5 3...

Page 50: ...connection point in the house grid Follow the in stallation instructions for the energy meter System overview Page 29 2 Route the communication cable between the wallbox and energy meter DANGER Risk...

Page 51: ...be any larger than the cables 5 Strip the cable 6 Strip 10 mm of insulation from the wires 7 Connect communication cable to wallbox terminal according to the terminal labelling B GND A 4 3 2 1 RS485...

Page 52: ...the housing You will find a descrip tion of the function in Operating modes Page 22 Function KSEM Push button Lock Mode lock wallbox Yes No Enable wallbox Yes No Power Mode simple charging Yes Yes Sol...

Page 53: ...H 53 max 30 m 0 5 2 5 mm 0 5 2 5 mm 10 mm Proceed as follows 1 Installing push button 2 Strip the cable 3 Strip 10 mm of insulation from the wires 4 Connect cables to push button rotary switch accordi...

Page 54: ...may be live As a result people may be seriously injured or killed by electric shock When routing and connecting the cable keep it reliably separate from active electrical equipment 3 Use a suitable t...

Page 55: ...ct cable to wallbox terminal according to terminal labelling NOTE The potential free contact normally open contact can be loaded to max 230 V AC 24 V DC 1 A 10 mm PE L2 L1 L3 N max 30 m 0 5 2 5 mm 0 5...

Page 56: ...022 KOSTAL Solar Electric GmbH 56 6 Commissioning configuration 6 1 Safety 57 6 2 Function of DIP switches 58 6 3 Example of DIP setting depending on application 59 6 4 Settings for bank 1 61 6 5 Sett...

Page 57: ...lectric GmbH 57 6 1 Safety The wallbox may only be configured when voltage free DANGER Risk of death due to electrical shock and discharge De energise device and secure against being switched on again...

Page 58: ...4 5 3 6 7 8 ON 8 Bank 1 S1 Bank 2 S2 Configurable functions Bank DIP switch Function 1 1 No function set to OFF 2 Unbalanced load limitation between the phases 3 No function set to OFF 4 Activate Modb...

Page 59: ...he house connection is set to 63 A bank 2 DIP 6 8 ENECTOR without energy meter KSEM LAN L1 L2 L3 L1 L2 L3 N LAN STATUS NETWORK SERIAL BUS REST Smart Energy Meter ON OFF 1 2 4 5 3 6 7 8 ON Bank 2 S2 63...

Page 60: ...ation code for the wallbox in the KSEM The activation code can be purchased from the KOSTAL Solar online shop To access the shop go to shop kostal solar electric com ENECTOR with KOSTAL Smart Energy M...

Page 61: ...ve 6 Activate KOSTAL Smart Energy Meter 7 Activate convenience functions e g Solar Pure Mode for KOSTAL Smart Energy Meter 8 No function set to OFF Setting unbalanced load limitation The unbalanced lo...

Page 62: ...6 7 8 ON Bank 2 Bank 1 1 2 4 5 3 6 7 8 ON 1 2 4 5 3 6 7 8 ON LAN L1 L2 L3 L1 L2 L3 N LAN STATUS NETWORK SERIAL BUS REST Smart Energy Meter Modbus RTU Configurable functions Bank DIP switch Function 1...

Page 63: ...can be used for grid monitoring blackout protection NOTE A list of approved energy meters and their purpose is available in the download area for the product on our homepage at www kostal solar electr...

Page 64: ...s can be extended by entering an activation code in the KSEM These functions in clude for example Data transfer of charging values to the KOSTAL Solar Portal and diagrammatic depic tion Solar Power Mo...

Page 65: ...KOSTAL Smart Energy Meter KSEM this function must first be activated via an activation code for the wallbox in the KSEM The activation code can be purchased from the KOSTAL Solar online shop To access...

Page 66: ...ioning configuration 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 66 Bank DIP switch Function 5 ON 4 ON Application ENECTOR with KOSTAL Smart Energy Meter and convenience f...

Page 67: ...ng current per phase for charging an electric vehicle can be set between 6 16 A This must be compliant with the fuse protection line circuit breaker residual cur rent device of the wallbox Configure t...

Page 68: ...e and source of hazard The maximum current which can be set per phase of the house connection depends on the fuse protection at the grid connection point e g 63 A and house connection box e g 50 A dow...

Page 69: ...2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 69 Bank DIP switch Charging current per phase A 8 7 6 2 OFF OFF OFF 63 OFF OFF ON 50 OFF ON OFF 40 OFF ON ON 35 ON OFF OFF 32 ON OF...

Page 70: ...g wallbox 1 2 Nm 4 x 4x26 PZ2 A2 When all settings have been configured the wallbox can be closed 1 Remove foreign parts e g leftover cable from the wallbox 2 Check that all cables are secure 3 Fold u...

Page 71: ...compliance with the relevant na tional regulations Wallbox has been tested in accordance with IEC 60364 6 and the corresponding valid national regulations e g DIN VDE 0100 600 in Germany during initi...

Page 72: ...OSTAL Solar Electric GmbH 72 If the wallbox has been connected to a KOSTAL Smart Energy Meter as an energy meter and you have a PV system the wallbox should be activated and set up via an activation c...

Page 73: ...5 16 2022 KOSTAL Solar Electric GmbH 73 7 Setting up wallbox in the KSEM 7 1 Possible configurations 74 7 2 Setting up ENECTOR with convenience functions in the KSEM 75 7 3 ENECTOR with KOSTAL Smart E...

Page 74: ...wo ways of doing this ENECTOR with KOSTAL Smart Energy Meter and convenience functions The KSEM is an energy manager master and sends control signals to the wallbox Setting up ENECTOR with convenience...

Page 75: ...the shop go to shop kostal solar electric com The following must be done to set up the wallbox with convenience functions in the KSEM Buy activation code from the online KOSTAL shop Enter activation...

Page 76: ...figuring the wallbox The points wallbox connection selection of functions current status of the wallbox in rela tion to the connection and charging discharging power can be displayed under Wallbox 1 T...

Page 77: ...a PV sys tem in the KOSTAL Solar Portal If this was not been done when setting up your PV sys tem you must do it now 1 To do this log in to the KOSTAL Solar Portal 2 Select a system or create a new on...

Page 78: ...TOR read data from the KOSTAL Smart Energy Meter Do this by performing the following steps 1 Call up the online interface of the KOSTAL Smart Energy Meter 2 Call up the Modbus configuration under Modb...

Page 79: ...tools There is a risk of electric shock or cable fire if adapter plugs extensions or additional charging cables are used in conjunction with the device Only use the charging cable intended for the veh...

Page 80: ...her mode can be selected via the optional push button Wallbox can only be enabled via the KSEM Vehicle is being charged Ending charging process 1 End the charging process via the electric vehicle or v...

Page 81: ...ts service life Potential sources of error can therefore be detected at an early stage and hazards avoided If damage to the wallbox is detected it must be repaired immediately by an electrician Daily...

Page 82: ...damage e g kinks cracks Repeat measurements and tests according to the corres ponding valid national regulations e g VDE 0701 702 in Ger many LED display panel Check that LED display panel is working...

Page 83: ...people may be seri ously injured by electric shock Incorrect cleaning can cause damage to the housing or components Avoid running water and make sure that water does not come into contact with live pa...

Page 84: ...urs frequently check the surroundings of the installation for EMC interference Lock Mode cannot be cancelled If the wallbox is in Lock Mode only possible with KOSTAL Smart Energy Meter with convenienc...

Page 85: ...n self test fails Wallbox is defective and can only be re paired by the service team Event messages in the KOSTAL Smart Energy Meter or KOSTAL Solar Portal ID Handling instruction for user 1 prevent i...

Page 86: ...t charging process Flashing 2100 Restart charging process reconnect charging cable or test another charging cable x Flashing 2101 Reconnect charging cable or test an other charging cable Off 2300 Chec...

Page 87: ...Troubleshooting 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2022 KOSTAL Solar Electric GmbH 87 ID Handling instruction for user 1 prevent ing char ging 2 aborting charging LED fault 33296 No action 3 Off...

Page 88: ...are required You can obtain these from our KOSTAL Service NOTE The update may only be installed by an electrician Performing update The firmware can only be imported when the wallbox is switched on DA...

Page 89: ...included in the software package 7 Install new firmware on wallbox via the configuration software 8 De energise device via line circuit breaker 9 Remove connection between PC and wallbox again 10 Fold...

Page 90: ...ion on the type plate on the exterior of the housing If you have any questions about the wallbox please contact your relevant service partner or our service hotline Germany and other countries languag...

Page 91: ...mmissioning all documents are to be handed over to the operator The operator must be made aware of the following points Safety when using the wallbox Appropriate procedure for checking and servicing t...

Page 92: ...bles that have been routed into the housing from the terminal block 4 Lead cables out of the housing through the membrane cable entry 5 Remove plugs and screws from the rear 6 Take wallbox off the wal...

Page 93: ...the wallbox Clean wallbox before putting into storage Store wallbox in its original packaging or with suitable packaging materials in a clean and dry place Observe permissible storage conditions Permi...

Page 94: ...P 54 Protection class coupling plug IP 44 Protective class I Standby consumption W 1 Height width depth mm 400 260 160 Weight kg 3 9 Rated insulation voltage U i V V 500 Rated impulse withstand voltag...

Page 95: ...5 16 2022 KOSTAL Solar Electric GmbH 95 KOSTAL wallbox Unit ENECTOR AC 3 7 11 Ambient temperature with derating C 25 40 50 Max operating altitude above sea level m 2000 Max relative humidity non conde...

Page 96: ...C02966006 0000 Subject to technical changes Errors excepted You can find current information at www kostal solar electric com Manufacturer KOSTAL Industrie Elektrik GmbH Hagen Germany www kostal solar...

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