Kollmorgen Digital MMC Control, Hardware Manual

Page: 8 / 322

6 Kollmorgen - Decamber 2011
MMC Smart Drive Hardware Manual
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TABLE OF CONTENTS
8.1.7 Drive I/O and I/O Power Ports .................................................................................... 227
8.1.8 Drive I/O Port Details .................................................................................................. 229
8.1.8.1 Drive I/O Port Outputs....................................................................................... 230
8.1.8.2 Drive I/O Port Inputs.......................................................................................... 230
8.1.8.3 Drive I/O Port Wiring Example .......................................................................... 230
8.2 Power Section Wiring Accessories ...................................................................................... 231
8.3 Specifications - S200-DLS Drive.......................................................................................... 233
9 Motor Cables & Connectors ....................................................................................................... 235
9.1 Flex Cable Installation Guidelines........................................................................................ 235
9.1.1 Bending Radius .......................................................................................................... 235
9.1.2 Cable Tension ............................................................................................................ 236
9.2 Flex Cable Installation.......................................................................................................... 236
9.3 AKM/DDR Motor Power Cables ........................................................................................... 238
9.4 LSM/MSM Motor Connector Kits ......................................................................................... 239
9.5 LSM/MSM Motor Power Cables........................................................................................... 240
9.6 LSM/MSM Motor Fan Cables............................................................................................... 243
10 Maintenance and Troubleshooting .......................................................................................... 245
10.1 Maintenance ...................................................................................................................... 245
10.2 Troubleshooting ................................................................................................................. 246
10.2.1 General Troubleshooting .......................................................................................... 246
10.2.2 Power LED ............................................................................................................... 246
10.2.3 Power-On Diagnostics .............................................................................................. 246
10.2.4 Run-Time Diagnostics .............................................................................................. 246
10.2.4.1 Troubleshooting with the Diagnostic LED (D1) ............................................... 247
10.2.4.2 Troubleshooting with the 7-Segment Display.................................................. 247
10.2.4.3 Troubleshooting using the Status LED (STATUS) .......................................... 255
11 Resolver Interface Option Module ........................................................................................... 259
11.1 Theory of Operation ........................................................................................................... 259
11.2 Installing the Resolver Module ........................................................................................... 259
12 Drive Resident Digital MMC Control ........................................................................................ 263
12.1 Introduction ........................................................................................................................ 263
12.1.1 Overview................................................................................................................... 263
12.1.2 Major Components ................................................................................................... 263
12.2 Installing the Drive Resident Digital MMC Control ............................................................. 265
12.2.1 Installing into a 230V MMC-SD Drive ....................................................................... 265
12.2.2 Installing into a 460V MMC-SD Drive ....................................................................... 265
12.3 System Wiring Guidelines .................................................................................................. 266
12.4 Starting an Operation ......................................................................................................... 267
12.4.1 Connecting the Drive Resident Digital MMC Control to the Application ................... 267
12.4.2 Basic Setup and Maintenance Procedures .............................................................. 267
12.4.3 Start-up Diagnostics ................................................................................................. 268
12.4.3.1 Power LED ...................................................................................................... 268
12.4.3.2 Scan LED ........................................................................................................ 268
12.4.3.3 Drive Resident Digital MMC Control Start-Up Diagnostic LEDs ..................... 269
12.4.4 MMC Run-Time Diagnostics..................................................................................... 270
12.5 Connectors & Operation..................................................................................................... 271
12.5.1 PiCPro Port (P1) ....................................................................................................... 271
12.5.2 Block I/O Port (C1) ................................................................................................... 271
12.5.3 User Port .................................................................................................................. 275
12.5.4 Ethernet Port ............................................................................................................ 281