Kollmorgen Digital MMC Control Hardware Manual Download Page 9

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Kollmorgen - December 2011

MMC Smart Drive Hardware Manual

TABLE OF CONTENTS

12.5.5 General I/O Port (C5) ................................................................................................ 283

12.5.5.1 DC Output Operation ....................................................................................... 288
12.5.5.2 DC Input Operation.......................................................................................... 290

12.6 Specifications .................................................................................................................... 292

13 Declarations of Conformity ....................................................................................................... 295

A 460V MMC Smart Drive DC Bus Sharing ................................................................................... 301

A.1 Introduction .......................................................................................................................... 301
A.2 DC Bus Sharing with AC Power to All Drives....................................................................... 301
A.3 DC Bus Sharing with AC Power to One Drive...................................................................... 303

B 460V MMC Smart Drive DC Bus Sharing ................................................................................... 307

B.1 Introduction .......................................................................................................................... 307
B.2 DC Bus Sharing with AC Power to All Drives....................................................................... 307
B.3 DC Bus Sharing with AC Power to One Drive...................................................................... 309

Index................................................................................................................................................. 313

Sales and Service............................................................................................................................ 319

Summary of Contents for Digital MMC Control

Page 1: ...rol Hardware Manual Keep all product manuals as a product component during the life span of the product Pass all product manuals to future users owners of the product Version 6 0 Catalog No M 1301 552...

Page 2: ......

Page 3: ...ic means without the written permission of Kollmorgen Edition Valid for Description 03 2007 PiCPro V16 1 Major Update 10 2007 PiCPro V16 1 SP2 Added MMC D8 05 2008 PiCPro V16 1 SP3 Added 4 analog driv...

Page 4: ...implied including but not limited to implied warranties of merchantability and fitness for a particular purpose It is the responsibility of the product user to determine the suitability of this produc...

Page 5: ...he Drive 19 3 3 Handling an MMC Smart Drive 19 3 4 Inspecting the Drive Before Installation 19 3 5 Complying with European Directives 20 3 6 Conforming with UL and cUL Standards 20 3 7 General Install...

Page 6: ...iCPro Port Analog Drives 75 5 1 4 Node Address Rotary Switch Digital Interfaced MMC SD Only 78 5 1 5 Digital Link Ports Digital Interfaced MMC SD Only 79 5 1 6 Feedback Connectors F1 F2 81 5 1 6 1 Fee...

Page 7: ...24V Power Connector J1 176 7 2 3 Size 3 Power Section Connectors 177 7 2 3 1 AC Power Connector 179 7 2 3 2 Motor Connector 180 7 2 3 3 24V Power Connector J1 181 7 2 3 4 Motor Brake Connector X101 18...

Page 8: ...Troubleshooting with the Diagnostic LED D1 247 10 2 4 2 Troubleshooting with the 7 Segment Display 247 10 2 4 3 Troubleshooting using the Status LED STATUS 255 11 Resolver Interface Option Module 259...

Page 9: ...2 13 Declarations of Conformity 295 A 460V MMC Smart Drive DC Bus Sharing 301 A 1 Introduction 301 A 2 DC Bus Sharing with AC Power to All Drives 301 A 3 DC Bus Sharing with AC Power to One Drive 303...

Page 10: ...8 Kollmorgen Decamber 2011 MMC Smart Drive Hardware Manual TABLE OF CONTENTS...

Page 11: ...and environmental information for general power control cabinet ground ing heat control and handling Procedures for mounting wiring and connecting the MMC Smart Drive and stan dard Kollmorgen motors r...

Page 12: ...Kollmorgen December 2011 MMC Smart Drive Hardware Manual INTRODUCTION TO THE MMC SMART DRIVE Ethernet Application Specific Function Block Manual General Purpose Application Specific Function Block Man...

Page 13: ...ocal Kollmorgen representative for Sales and order support Product technical training Warranty support Support service agreements Kollmorgen Technical Support can be reached In the United States telep...

Page 14: ...12 Kollmorgen December 2011 MMC Smart Drive Hardware Manual INTRODUCTION TO THE MMC SMART DRIVE...

Page 15: ...r are involved with this equipment in any way should become totally familiar with this information prior to operating 2 1 1 User Responsibility It is the responsibility of the user to ensure that the...

Page 16: ...ersonal or plant safety It should be noted that the use of safety signs does not replace the need for appropriate accident prevention measures Always read and follow the instructions based upon the le...

Page 17: ...vices are installed and operative and all doors which carry warning labels are closed and locked Ensure that all personnel are clear of those areas indicated as potentially hazard ous Remove from the...

Page 18: ...ll onto the control equip ment or its peripheral equipment Horseplay around the control system and its associated equipment is dangerous and should be prohibited Never operate the equipment outside sp...

Page 19: ...nt or wiring On completion close and lock panel doors All covers on junction panels should be fastened closed before leaving any job Never operate any controls while others are performing maintenance...

Page 20: ...ediately after they occur Never attempt to clean a control system while it is operating Never use water to clean control equipment unless you are certain that the equip ment has been certified as seal...

Page 21: ...shipping and handling However like any electronic device the circuitry can be destroyed by Conditions exceeding those detailed in the specifications tables shown in the Specifications sections in this...

Page 22: ...ccessible to an operator or unskilled person in order to comply with UL and CE requirements A NEMA 4X enclosure exceeds these requirements providing protection to IP66 The environmental conditions mus...

Page 23: ...them from the drive by doing one of the following Place them near the top of the control cabinet so their heat output rises away from the MMC Smart Drive Put them in another control cabinet above or...

Page 24: ...closure and slide the subpanel onto the studs 5 Attach the subpanel to the mounting stud by sliding a star washer over the stud and then turn and tighten a nut onto the stud 3 9 2 Bonding a Ground Bus...

Page 25: ...common ground bus mounted in only one of the cabinets 4 Connect the common cabinet ground bus to an external ground system that is connected to a single point ground 3 9 5 Bonding Multiple Subpanels...

Page 26: ...ave good electrical contact with the SPG Devices to be connected directly to the Single Point Ground include Plant safety ground Protective earth ground s from the MMC Smart Drive power terminals The...

Page 27: ...Failure to do so may result in erratic operation or damage to the MMC Smart Drive and devices connected to it Examples of devices connected to the MMC Smart Drive include the power source that supplie...

Page 28: ...s particularly important for attenuation of higher frequency emissions 5 30 MHz 24V COM BR BR W V U L2 L1 B B CAUTION Risk ofElectricShock High Voltagemayexist up to 10 minutesafter removing power P 1...

Page 29: ...endations Provide a large enough ground bar to connect all wires with no more than two wires per connection Clamp motor power cable shield for EMC termination 3 11 2 Grounding Multiple Drives in the S...

Page 30: ...tional 3 fuses SCPD 4 motor control 5 line reactor as required 6 line filter optional 7 device protection fuses as required 8 drive 9 shunt resistors optional 3 12 1 Recommended Signal Separation Koll...

Page 31: ...and Removal All power to the Smart Drive 24 Vdc and main AC power must be removed before connecting disconnecting feedback cable connectors at the Smart Drive F1 and F2 connector or at the motor feedb...

Page 32: ...3 13 Wiring the Drive These procedures assume you have bonded and mounted your MMC Smart Drive to the subpanel and that there is no power applied to the system 3 13 1 Sizing the 24V Power Supply When...

Page 33: ...l device protection fusing 460V models Only high speed type fuses provide proper protection Refer to the Specifications sections in Chapter 4 of this manual for device and conductor requirements Clamp...

Page 34: ...for the Digital Interfaced MMC SD Plug the one 15 pin D shell Feedback cable into the FBK1 connector Plug the 26 pin D shell Drive I O cable into the I O connector Tighten the attachment screws for al...

Page 35: ...nnectors and terminal assignments 5 Tighten each terminal screw WARNING FEEDBACK DEVICE DAMAGE Feedback Cable Installation and Removal All power to the Smart Drive 24 Vdc and main AC power must be rem...

Page 36: ...nd YSM Series motors are shielded and the power cable is designed to be terminated at the drive during installation A small portion of the cable jacket is removed which exposes the shield braid The ex...

Page 37: ...Terminating Incoming AC Power Mains Cable for 460V SD Drive Cable Jacket Shield Clamp Screw Clamp Screw FROM MAINS Cable Jacket Maximum 10 cm from the Edge of the Drive TO MOTOR Cable Clamp Shield Cl...

Page 38: ...MC Smart Drive Hardware Manual INSTALLING THE MMC SMART DRIVE Figure 3 6 Terminating Power Cables for 460V SDN Drive A C P W R Shield Bracket Cable Clamp Cable Drive Note Shield Bracket Cable Clamp s...

Page 39: ...Smart Drive Hardware Manual SYSTEM POWER DEVICES 4 System Power Devices 4 1 AC Input Power Requirements The MMC Smart Drive is powered from an external AC power source The power required for each dri...

Page 40: ...age 230VAC Input Voltage 120VAC Input Voltage 230VAC MMC SD 0 5 230 5 3 5 3 75 5 1 5 1 MMC SD 1 0 230 9 5 9 5 1 5 75 2 1 5 MMC SD 2 0 230 18 10 18 10 2 5 1 5 4 2 5 MMC SD 3 0 230 18 14 18 14 2 5 2 4 4...

Page 41: ...ments Branch Circuit Over Current Protection this protection helps minimize damage to the Smart Drive and helps protect the wiring between the Smart Drive and the Over Current Protection Device in the...

Page 42: ...capable of delivering no more then 5 000 RMS symetrical short circuit amperes 480V maximum the fuse type provided for Protection has no Clearance I2 t restrictions and must meet the following require...

Page 43: ...res 480V maximum Use two fuses connected in series that in combination meet all of the require ments Use an Over Current Protection fuse that has a current rating not greater than the Maximum Fuse Siz...

Page 44: ...SJ100 DFJ100 MMC SD 51 0 460 83 700A 2 s 336A 280A HSJ150 DFJ150 HSJ110 DFJ110 MMC SD 65 0 460 83 700A 2 s 420A 350A HSJ175 DFJ175 HSJ125 DFJ125 MMC SDN 1 8 460 685A 2 s 6A 6A HSJ6 DFJ6 HSJ6 DFJ6 MMC...

Page 45: ...1046 DFJ20 M 3000 0192 30 Amp M 1016 1046 DFJ25 M 3000 0193 30 Amp M 1016 1046 DFJ30 M 3000 0194 30 Amp M 1016 1046 DFJ35 M 3000 0195 60 Amp M 1016 0612 DFJ40 M 3000 0196 60 Amp M 1016 0612 DFJ45 M 3...

Page 46: ...es NOTE Multiple drives or inverters on a common power line require one reactor per drive Individual reactors provide filtering between each drive and thereby reduce crosstalk and also provide optimum...

Page 47: ...ns for Required Line Reactors Table 4 5 MMC SD 12 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 25A 52W 1 2 mH 14 lbs M 1302 7373 7 25 MAX 2 35 3 43 0 3...

Page 48: ...ble 4 6 MMC SD 16 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 35A 54W 0 8 mH 16 lbs M 1302 7374 7 25 MAX 2 63 4 00 0 38 x 0 75 4 SLOTS LABEL WIRE RANG...

Page 49: ...ble 4 7 MMC SD 24 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 45A 62W 0 7 mH 28 lbs M 1302 7375 9 00 MAX 3 16 4 75 0 38 x 0 75 4 SLOTS LABEL WIRE RANG...

Page 50: ...December 2011 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 8 MMC SD 30 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 55A 67W 0 5 mH 27 l...

Page 51: ...ember 2011 49 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 9 MMC SD 42 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 80A 86W 0 4 mH 51 l...

Page 52: ...ecember 2011 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 10 MMC SD 51 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 100A 84W 0 3 mH 51...

Page 53: ...an one motor and a drive simply add the kW ratings together from each calculation to get a system kW total For an autotransformer ensure that the phase to neutral ground voltages do not exceed the inp...

Page 54: ...tion covers three aspects of External Shunts Refer to section 4 5 1 on page 52 for information on choosing External Shunts Refer to section 4 5 2 on page 54 for information on mounting External Shunts...

Page 55: ...the drive that would be delivered to the shunt resistor for your application Number calculated in Step 2 above Absorption Energy from the drive Specifications table in either Chapter 5 or 6 Watt secon...

Page 56: ...Power 8kW Peak Power 820 V 250 sec Time Constant 121 mm x 93 mm x 705 mm M 1302 7049 95 300W Reduced Size Panel Mount M 3000 0505 MMC SD 6 0 460 MMC SD 8 0 460 50 1400W Cont Power 17kW Peak Pow er 850...

Page 57: ...Drive Hardware Manual SYSTEM POWER DEVICES EXTERNAL SHUNTS ON SMART DRIVE NEXTGEN SDN DRIVES For a detailed description of shunts these shunts refer to the Kollmorgen AKD S700 Accessories Manual whic...

Page 58: ...18 60 52 13 30 1 50 38 10 CLEARANCE HOLES FOR 10 M5 SCREWS NOTE 1 ALLOW 3 0 76 2 mm CLEARANCE IN FRON UNIT FOR CABLES 2 ALLOW 50 12 7 mm ON BOTH SIDES OF U 3 ALLOW 2 0 5 cm ABOVE AND BELOW 22 5 50 REF...

Page 59: ...ensions for 460V External Shunt P N M 1302 7049 Figure 4 5 Mounting Dimensions for 460V External Shunt P N M 1302 7060 2 52 in 64 mm 3 66 in 93 mm 4 76 in 121 mm 20 71 in 526 mm 23 82 in 605 mm 0 5 5...

Page 60: ...l SYSTEM POWER DEVICES Figure 4 6 Mounting Dimensions for 460V External Shunt P N M 1302 7061 11 81 in 300 mm 5 91 in 150 mm 6 73 in 171 mm 20 70 in 526 mm 0 5 5 x 19 80 in 503 mm 21 65 in 550 mm 13 6...

Page 61: ...SYSTEM POWER DEVICES Figure 4 7 Mounting Dimensions for 460V External Shunt P N M 1302 7063 11 81 in 300 mm 5 91 in 150 mm 6 73 in 171 mm 20 70 in 526 mm 0 5 5 x 8 19 80 in 503 mm 21 65 in 550 mm 13...

Page 62: ...SHUNT RESISTOR 300W 30 OHMS 215 196 175 30 60 5 3 9 5 500 M 3000 0504 SHUNT RESISTOR 150W 130 OHMS 210 197 170 22 41 4 3 6 5 500 M 3000 0505 SHUNT RESISTOR 300W 95 OHMS 215 196 175 30 60 5 3 9 5 500...

Page 63: ...ed wires as short as possible Use shielded twisted cable ground shield at shunt and drive Use shielded metal conduit ground conduit at shunt and drive When two shunt modules are connected in parallel...

Page 64: ...se of a Passive Shunt module regen resistor Refer to Figure 4 11 for wiring an Passive Shunt Module to this drive Adjust Overtemp DC Bus Active AC Line Chassis DC Bus Active Shunt Module Detect Warnin...

Page 65: ...directional i e there is a reaction in the units of emission of conducted disturbances and at the same time an improvement in the immunity of the drive to interference that occurs in the case of light...

Page 66: ...filter should be shielded from or at least separated from the wires or strap connecting the drive to the filter If the connections are not segregated from each other then the EMI on the drive side of...

Page 67: ...able to route the interference currents at low impedance back to the interference sources the filter the power unit and the contact area of the motor cable shield must have a junction with the common...

Page 68: ...2 5244 7A 480V 3 Phase MMC SD 1 3 460 MMC SD 2 4 460 M 1302 5241 16A 480V 3 Phase MMC SD 4 0 460 MMC SD 6 0 460 MMC SD 8 0 460 M 1302 5244 30A 480V 3 Phase MMC SD 12 0 460 MMC SD 16 0 460 M 1302 5245...

Page 69: ...0 1 second Temperature 25 to 95 C 25 to 95 C 25 to 95 C Leakage Current 5mA 240V 50 Hz 46mA 240V 50 Hz 200mA 250V 50Hz Electric Strength 2500VAC 1 minute 2500VAC 1 minute 2500VAC 1 minute Power Loss 3...

Page 70: ...IN for 1 min per hour at TB 40 Test Voltage Phase Phase Phase Ground 2 1 kVDC for 2 sec at 25 C 2 7 kVDC for 2 sec at 25 C Maximum Con nection Cross section 4mm 2 4mm 2 10mm 2 10mm 2 4mm 2 25mm 2 50m...

Page 71: ...1015 6917 SINGLE PHASE 23A M 1015 6918 MEASUREMENT mm in mm in mm in A 170 6 7 214 8 4 214 8 4 A1 152 6 0 192 7 6 192 7 6 A2 9 0 4 11 0 4 11 0 4 B 92 3 6 145 5 7 204 8 0 B1 55 2 2 104 4 1 164 6 6 B2...

Page 72: ...rs Part Number A B C D E F L G H M 1302 5241 190 40 70 20 180 160 185 5 4 M5 M 1302 5244 250 50 70 25 235 220 245 M 1302 5245 270 50 85 30 255 240 265 M 1302 5246 310 50 85 30 295 280 305 M6 M 1302 52...

Page 73: ...se drives available with power ratings of 5kW 1kW and 2 kW 230V Three Phase drives available with power ratings of 5kW 1kW 2 KW and 3 kW Can also operate on Single Phase power Built in Regen circuitry...

Page 74: ...C SD 1 2 3 4 8 7 6 5 9 0 1 2 3 4 8 7 6 5 9 0 Node Address Rotary PiCPro Digital Interfaced Connector Miniature Circular on Digital Interfaced MMC SD Analog Interfaced MMC SD only Switches RJ45 MMC SD...

Page 75: ...able 5 3 The available PiCPro Port to PC cable is described in Table 5 4 NOTE The functionality and descriptions for the switches connectors and LEDs on the control section of the 460V MMC Smart Drive...

Page 76: ...able 5 2 PiCPro Port Pin Descriptions Function Notes Pin Receive Data RS232 level signal that receives serial data from the connected PC running PiCPro 1 Transmit Data RS232 level signal that transmit...

Page 77: ...n for the PiCPro programming interface Pin descriptions for are provided in Table 5 5 Pin assignments are provided in Table 5 6 The available PiCPro Port to PC cable is described in Table 5 7 Table 5...

Page 78: ...Pro Cable M 1302 8250 not provided described in Table 5 7 on page 78 Table 5 5 PiCPro Port Pin Descriptions Function Notes Pin Receive Data RS232 level signal that receives serial data from the connec...

Page 79: ...RIVE Table 5 6 PiCPro Port Pin Assignments Pin Signal In Out Connector Pinout 1 NC N A 9 pin male D sub 2 RS232 Receive Data In 3 RS232 Transmit Data Out 4 Data Terminal Ready Out 5 Signal Ground In O...

Page 80: ...le rotating the switch to a setting of 2 on the top switch equals the value of 20 2 x 10 Rotating the switch on the bottom switch to a setting of 5 equals the value of 5 The actual address setting is...

Page 81: ...tal Control or another Drive Connect the cable from the Drive s OUT port to the next Drives s IN port or from the Standalone MMC Digital Control s B port to the Drive s IN port Refer to the Standalone...

Page 82: ...it Out 4 Not Used N A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit...

Page 83: ...nd Cables are described in Table 5 17 Breakout Box dimensions are shown in Figure 5 2 Breakout Board dimensions are shown in Figure 5 3 Feedback Port to Motor Cables are described in section 5 1 6 2 o...

Page 84: ...re used to initialize the motor commuta tion angle when a Heidenhein Sincoder is used as the motor feedback device 12 13 Resolver Inputs Sin Sin Cos Cos Resolver rotor feedback signals used when optio...

Page 85: ...esolver e e Requires installation of optional resolver board 1 A1 Cos Cos In 15 pin Female HD D Sub 2 A1 Cos Cos 3 B1 Sine Sin 4 B1 Sine Sin 5 I1 RS 485 Data Ref Mark Carrier Note f f Pins 5 and 10 ar...

Page 86: ...th a 10 s filter and a 1K pull up to 5V Shared with F1 8 12 13 Temperature Input Thermostat normally closed or Ther mistor Phillips KTY84 130 PTC or equiva lent recommended input for detecting over te...

Page 87: ...erfaced MMC SD Only Pin Assignments F2 Feedback 15 Pin Connector 230V Single Phase 500W 1kW 2kW Pin Label In Out Connector Pinout 1 A2 In 15 pin Female HD D Sub 2 A2 In 3 B2 In 4 B2 In 5 I2 In 6 Commo...

Page 88: ...interface with only incremental type encoders The hall sensor inputs on F1 and F2 are connected together allowing either F1 or F2 to accept the hall sensor signal but NOT both Only one feedback may be...

Page 89: ...low Pair 3 B1 Sine Sin Blue Twisted 4 B1 Sine Sin White Blue Pair 5 I1 RS 485 Data Ref Mark Carrier Black Twisted 10 I1 RS 485 Data Ref Mark Carrier White Black Pair 8 Commutation Track S3 Red Twisted...

Page 90: ...b The Breakout Box see Figure 5 2 on page 89 is DIN rail mounted and provides screw terminal wire termination Use one of the cables listed in the table to con nect between the F1 and or F2 connector a...

Page 91: ...orgen December 2011 89 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 2 Feedback Port F1 and F2 Breakout Box Dimensions Figure 5 3 Feedback Port F1 and F2 Breakout Board Dimen...

Page 92: ...tailed in Table 5 18 through Table 5 29 For information on Non Flex versus Hi Flex cables refer to section 9 1 on page 235 Table 5 18 F1 F2 Endat BiSS to AKM DDR Motor Cables For Connection Diagram se...

Page 93: ...Connections Signal Type Yellow 1 COS 9 B White Yellow 2 COS 1 B Blue 3 SIN 11 A White Blue 4 SIN 3 A Black 5 DATA 5 DATA White Black 10 DATA 13 DATA Violet 12 CLOCK 8 CLOCK White Violet 13 CLOCK 15 C...

Page 94: ...AKM DDR Motor Cables For Connection Diagram see Table 5 21 on page 93 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 8618 M 1302 8630 3 M 9 8 ft M 1302 8439 M 1302 8450 6 M 19 7 ft M 1302 8619 M 1...

Page 95: ...Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 COS 7 COS White Black 2 COS 3 COS Red 3 SIN 8 SIN White Red 4 SIN 4...

Page 96: ...AKM DDR Motor Cables For Connection Diagram see Table 5 23 on page 95 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 8590 M 1302 8600 3 M 9 8 ft M 1302 8447 M 1302 8435 6 M 19 7 ft M 1302 8591 M 1...

Page 97: ...Number Jumper Connections Signal Type Yellow 1 A 3 A White Yellow 2 A 4 A Blue 3 B 1 B White Blue 4 B 2 B Black 5 I 5 I White Black 10 I 6 I Violet 12 S1 15 S1 White Violet 13 S2 16 S2 Red 8 S3 17 S3...

Page 98: ...4 F1 F2 Encoder to LSM MSM Motor Cables For Connection Diagram see Table 5 25 on page 97 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 0944 M 1302 5834 3 M 9 8 ft M 1302 0945 M 1302 5835 9 M 29 5...

Page 99: ...n Number Jumper Connections Signal Type Yellow 1 A 1 A White Yellow 2 A 2 A Blue 3 B 3 B White Blue 4 B 4 B Black 5 I 5 I White Black 10 I 6 I Violet 12 S1 15 S1 White Violet 13 S2 16 S2 Red 8 S3 17 S...

Page 100: ...SMART DRIVE Table 5 26 F1 F2 Encoder to FSM Motor Cables For Connection Diagram see Table 5 27 on page 99 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1301 3927 N A 3 M 9 8 ft M 1301 4011 N A 9 M 29...

Page 101: ...nnector to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 A A A White Black 2 A B A Red 3 B C B White Red 4 B D B Green 5 I E I White Green 10 I F I Gray 14...

Page 102: ...able 5 28 F1 F2 Encoder to YSM Motor Cables For Connection Diagram see Table 5 29 on page 101 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1301 3983 N A 2 M 6 6 ft M 1302 7675 N A 3 M 9 8 ft M 1301 39...

Page 103: ...Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 A 9 A White Black 2 A 10 NO JUMPERED PINS A Red 3 B 11 B White Red 4 B 12 B Green 5 I 13 I White Green 10 I 1...

Page 104: ...imensions are shown in Figure 5 5 Table 5 30 Pin Description for Drive I O Connector IO Signal Type Notes Pins Analog Command Inputs Analog In terfaced MMC SD only Analog velocity or torque commands o...

Page 105: ...K1B A Out 14 CMD In 26 pin Female HD D Sub 2 FDBK1B A Out 15 CMD In 3 FDBK1B B Out 16 IO24COM In 4 FDBK1B B Out 17 GPIN1 Input1 In 5 FDBK1B I Out 18 GPIN2 Input2 In 6 FDBK1B I Out 19 GPIN3 Input3 In 7...

Page 106: ...9 pair 28 AWG D sub 26 Pin HD Male Connector to MMC Smart Drive I O Port D sub 15 Pin HD Male Connector to MMC Controller Axis I O Port Wire Color Pin Number Signal Type Pin Number Jumper Connection...

Page 107: ...l Color Notes Pin Signal Color Notes 1 A Black Twisted 17 GPIN1 Violet Twisted 2 A Blk Wht Pair 18 GPIN2 Vio Wht Pair 3 B Red Twisted 19 GPIN3 Pink Twisted 4 B Red Wht Pair 20 GPIN4 Pnk Wht Pair 5 I G...

Page 108: ...O Breakout Box b b The Drive I O Breakout Box see Figure 5 4 on page 107 is DIN rail mounted and provides screw terminal wire termination Use one of the cables listed in the table to connect between...

Page 109: ...Kollmorgen December 2011 107 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 4 Drive I O Port Breakout Box Dimensions Figure 5 5 Drive I O Port Breakout Board Dimensions...

Page 110: ...Single Point Ground GPIN GPOUT IO 24 COM IO 24 V To Drive From Drive To Drive GPIN7 GPIN7 Input Device Output Device Sourcing Input GPIN8 GPIN8 Sinking Input To Drive To Drive CMD CMD X3 From F1 Conne...

Page 111: ...gen December 2011 109 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE 5 2 Power Section Connectors This section describes the connectors located on the Power Section left portion of the...

Page 112: ...ust be con nected to Pro tective Earth Ground SPG N A In BR Brake Relay Refer to Figure Figure 5 7 Output5 Relay Out BR Brake Relay Out Three Phase Drive Terminal Label Signal Type Signal Description...

Page 113: ...will only perform a Safe off fault if the following two conditions are met The drive is enabled by the application The EN input pin is not at 24Vdc The general sequence of operation of a Safe off Driv...

Page 114: ...2 1 1 2 EN operation on non Safe off Drives If the Drive does not include the Safe off feature regardless of the sequence of operation if the EN ever loses 24Vdc the drive faults and the motor coasts...

Page 115: ...B DC Bus Power from drive to active shunt Out 9 pin non plugable Screw Terminal B L1 AC Power 100 240VAC single phase power in to drive In L2 Protective Ground Must be con nected to Pro tective Earth...

Page 116: ...al L1 AC Power 100 240VAC single or three phase power in to drive In L2 L3 Protective Ground Must be con nected to Pro tective Earth Ground SPG In U Motor Power Power U phase from the drive to the mot...

Page 117: ...DC Bus and to an external Regen resistor ADDITIONAL SHUNT RESISTOR INFORMATION Refer to section 4 5 on page 52 for instructions on choosing mounting and connecting Shunt Resistors available from Kollm...

Page 118: ...ature Range 30o C to 70o C 22o F to 158o F Humidity 5 to 95 non condensing Altitude 1500 m 5000 ft Derate 3 for each 300 m above 1500m Vibration Limits per IEC 68 2 6 Operating Non operating 10 57 Hz...

Page 119: ...mum 30 VDC EN Safe off Input Configuration 24Vdc nominal Drive Enabled Guaranteed On 15 VDC Guaranteed Off 5 VDC Input Current Typical 25mA General Purpose Outputs Configuration 4 optically isolated 2...

Page 120: ...solution Encoder 100 KHz 400 K counts sec The encoder SIN COS signals are electrically squared and retransmitted as A B The index mark I is synthe sized by the drive control DSP Absolute position info...

Page 121: ...2 M 3000 0463 M 3000 0913 M 3000 0921 M 1302 8911 M 3000 0460 M 3000 0917 M 3000 0924 Not Available Not Available Not Available Not Available M 3000 0869 M 3000 0946 Not Available Not Available M 3000...

Page 122: ...0 bolts and 10 star washers to ensure proper ground connection DC Input Power Specifications 24VDC Input Voltage Range 24 VDC 15 10 Typical Input Current 375 mA Typical Input Wattage 9 W Inrush Curren...

Page 123: ...r 2011 121 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 8 500 W Narrow Drive DN Front View 2 96 in 75 18 mm 2 49 in 63 25 mm 1 49 in 37 85 mm 50 in 12 70 mm 9 69 in 246 13 m...

Page 124: ...ember 2011 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 9 500 W Standard Drive non DN Front 3 69 in 93 73 mm 3 22 in 81 74 mm 2 22 in 56 34 mm 50 in 12 70 mm 9 69 in 246 13...

Page 125: ...11 123 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 10 1 2 and 3 kW Narrow Drive DN Front View 3 96 in 100 59 mm 2 49 in 63 25 mm 1 49 in 37 85 mm 50 in 12 70 mm 9 69 in 246...

Page 126: ...011 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 11 1 2 and 3 kW Standard Drive non DN Front View 4 69 in 119 05 mm 3 22 in 81 74 mm 2 22 in 56 34 mm 50 in 12 70 mm 9 69 in...

Page 127: ...orgen December 2011 125 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 5 12 230V Standard non DN and Narrow DN Drive Side View 6 12 in 155 56 mm 8 79 in 223 27 mm 10 13 in 257 1...

Page 128: ...126 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE...

Page 129: ...e The Drive s Control Section features the following Connects to Kollmorgen s Digital Link bus Two digit error status display A primary feedback connector F1 containing the following features High den...

Page 130: ...Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Two Fast DC Inputs sink or source in group of two Six General Purpose DC Inputs sink or source in group of six Two General Purpose DC Outputs sour...

Page 131: ...SMART DRIVE NEXTGEN Figure 6 1 Front Panel SDN Drives S1 S2 1 I O 1 1 10 10 24V COM EN BR BR U V W Ri L1 L2 L3 RB DC RB 2 I O I N O U T 1 F F 2 D C P W R M O T O R R E G E N A C P W R CAUTION Risk of...

Page 132: ...icate the Drive s current operating condition including error codes Refer to the PiCPro Help for the description of the various display conditions 6 1 2 Node Address Rotary Switches Two rotary switche...

Page 133: ...her Digital Link devices Connect a cable from another Digital Link device s OUT port to the Drive s IN port and another cable from the Drive s OUT port to the next Digital Link device s IN port Pin de...

Page 134: ...t Out 4 Not Used N A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit...

Page 135: ...and Cables are described in Table 6 10 Breakout Box dimensions are shown in Figure 6 2 Breakout Board dimensions are shown in Figure 6 3 Feedback Port to Motor Cables are described in section 6 1 4 2...

Page 136: ...esolver stator feedback sig nals 12 13 14 15 Resolver Outputs Carrier Carrier Resolver rotor excitation sig nals 6 7 Temperature Input Temperature Thermostat normally closed or Thermistor Phillips KTY...

Page 137: ...N U 4 5V Sense e e Use of Sense Lines is optional except if connecting to a Hiperface encoder see footnote h below N U In 5 5V Sense e N U 6 I1 RS 485 Data N U Com Carrier Note f f Pins 6 and 7 are In...

Page 138: ...tor is filtered and processed These can be de fined as inputs or outputs in PiCPro 12 13 14 15 6 7 Motor Com mutation Hall Sensor Inputs S1 S2 S3 Hall device input signals that are used to initialize...

Page 139: ...future release of the Drive In Out b b This pin is an Input when F2 is configured for Encoder Input an Output when F2 is configured for Encoder Output and an Input Output when F2 is configured for SF...

Page 140: ...t both Either F1 or F2 can be designated in PiCPro as the motor feedback connector F1 can be interfaced to an incremental encoder sinewave encoder resolver or SFD encoder future The signals from the F...

Page 141: ...or multi turn Stegmann Hiperface single or multi turn BiSS single or multi turn SFD future Incremental Encoder a Drive Feedback Configuration 2 and 3 in PiCPro Drive Setup F1 Externally mounted feedb...

Page 142: ...s 1 S1 a Yellow Twisted N C N A White Yellow Pair 2 S2 a RS 485 Clock Brown Twisted 3 S3a RS 485 Clock White Brown Pair 4 5V Sense Violet Twisted 5 5V Sense White Violet Pair 6 RS 485 Data Com Carrier...

Page 143: ...nation Any combina tion of breakout board and feedback cable can be used on F1 F2 except a feed back cable on F1 and a breakout board on F2 N A M 1302 6970 Drive F1 F2 Port Breakout Box b b The Breako...

Page 144: ...orgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 2 Feedback Port F1 and F2 Breakout Box Dimensions Figure 6 3 Feedback Port F1 and F2 Breakout Board Di...

Page 145: ...r to section 9 1 on page 235 Table 6 11 F1 F2 to AKM DDR Motor Cables a a XX in the above table denotes the length of the cable in meters Standard XX values are 01 03 06 09 and 12 Hi Flex cables are a...

Page 146: ...A Yellow Black 13 A 4 A Brown 14 B 1 B Brown Black 15 B 2 B Orange 6 I 5 I Orange Black 7 I 6 I Green 1 S1 a 15 S1 Black 2 S2 a 16 S2 White 3 S3 a 17 S3 Blue 8 Temperature 8 Temperature Blue Black 9 T...

Page 147: ...White Blue 15 Cos 1 Cos Red 6 RS 485 Data 5 RS 485 Data White Red 7 RS 485 Data 13 RS 485 Data Black 2 RS 485 Clock 8 RS 485 Clock White Black 3 RS 485 Clock 15 RS 485 Clock Yellow 8 Temperature 7 Te...

Page 148: ...D Male Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Yellow 12 Sin 8 Sin White Yellow 13 Sin 4 Sin Blue 14 Cos 7 Cos White Blue 15 Cos 3 Cos...

Page 149: ...as noted D sub 15 Pin HD Male Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Reda 10 5V Source 1 5V Source Drain a 11 Common 2 Common Green b...

Page 150: ...eled IO1 and IO2 on the front of the Drive provide connection between various devices and the Drive These connectors provide one Analog Input one Analog Output two Fast Inputs a relay output six Gener...

Page 151: ...GPOUTs 7 8 Relay Output Mechanical Relay Output 9 10 Fast Inputs 24VDC nominal Inputs configurable as Sinking or Sourcing Used for latching encoder position 1 2 Fast Input Sink Source This pin determ...

Page 152: ...nout 1 FASTIN1 Input 7 In 1 Analog In Analog Input In Dual 10 pin Pluggable Screw terminal Connector 2 FASTIN2 Input 8 In 2 Analog In In 3 FASTIN Sink Source In 3 Analog Out Analog Output Out 4 GPIN1...

Page 153: ...GPIN S S Sinking Input To Drive To Drive CMD CMD MMC or other External Source Drive Drive Analog Interfaced MMC SD only Analog Interfaced MMC SD only GPOUT2 Drive Output Device From Output Device GPO...

Page 154: ...y perform a Safe off fault if the following two conditions are met The drive is enabled by the application The EN input pin is not at 24Vdc The general sequence of operation of the Safe off function i...

Page 155: ...o the incoming AC power 6 2 2 1 Line Fusing See Table 6 20 for information on recommended fuses and holders See section 4 2 on page 39 for additional information on Drive Protection Table 6 19 Pin Ass...

Page 156: ...mp M 1016 1046 MMC SDN 7 2 460 DFJ15 M 3000 0191 30 Amp M 1016 1046 MMC SDN 14 4 460 DFJ30 M 3000 0194 30 Amp M 1016 1046 Table 6 21 Pin Assignment for Motor Brake Connector Terminal Label Signal Type...

Page 157: ...MART DRIVE NEXTGEN Figure 6 5 BR and BR Wiring Examples NOTE Use of a diode as shown or an external RC type snubber is highly recom mended for use with inductive loads especially DC inductive loads BR...

Page 158: ...tailed description of these chokes refer to the Kollmorgen AKD S700 Accessories Manual which can be found at www kollmorgen com Table 6 22 Motor Connector to AKM DDR Motor Cables a a XX in the above t...

Page 159: ...US Connect DC to the connected drive s DCBUS 6 2 4 2 External Regen Resistors Although an internal regen resistor is contained within each Drive there may be applications that require an external rege...

Page 160: ...00W Cont Power 320W Peak Power BAFP 200 33 33 250W Cont Power 400W Peak Power BAR 250 33 33 500W Cont Power 800W Peak Power BAR 500 33 33 1 5kW Cont Power 2 4kW Peak Power BAR 1500 33 33 3kW Cont Powe...

Page 161: ...and MOTOR connec tors 7 in lbs Commutation Three Phase Sinusoidal Current Regulator Digital PI 125 sec update rate Velocity Regulator Digital PID 250 sec update rate Environmental Data Operating Tempe...

Page 162: ...W Inrush Current Not Specified F1 and F2 Feedback Inputs Input receiver type Maxim 3098 A quad B differential RS422 receiver Encoder signals Differential quadrature Input threshold 200 mV Input termi...

Page 163: ...on for resistive loads 50 sec max Time delay off for resistive loads 50 sec max Leakage current in off state 0 5 mA max Relay Output on Control Board Configuration Normally Open mechanical contact Ma...

Page 164: ...Maximum Encoder Emulation Output Rate Emulated Output Description Incremental Encoder 720 KHz 2 88 M counts sec The motor encoder A B I inputs are electrically buffered and retransmitted via the Driv...

Page 165: ...oltage VAC 200 480 b Input Frequency Hz 47 420 Input Current Amps RMS 3 5 6 12 23 Maximum Inrush Amps 0 Peak 10 10 10 20 Power Loss Watts 102 129 153 237 AC Output Specifications Note AC Output is spe...

Page 166: ...the panel with 10 bolts and 10 star washers to ensure proper ground connection Input 400 VAC KW 3 6 75 10 4 16 7 Input 480 VAC KW 3 6 7 5 12 5 20 Output Frequency Hz 0 800 Energy Absorbtion Specifica...

Page 167: ...65 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 6 3 6 and 12 Amp Drives Front View 2 76 in 70 mm 50 in 12 70 mm 9 57 in 243 mm 197 in 5 mm 10 08 in 256 mm 197 in 5 mm...

Page 168: ...MC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 7 24 Amp Drive Front 4 14 in 105 mm 50 in 12 70 mm 12 05 in 306 mm 217 in 5 5 mm 217 in 5 5 mm 433 in 11 mm 354 in 9 mm 11...

Page 169: ...ions Digital MMC SD only Optional MMC SD Control for Digital MMC SD only UL Listed and CE Marked 7 1 Control Section Connectors Switches LEDs The Control Section is located on the right side of the dr...

Page 170: ...Feedback Connector F1 Drive I O Connector IO Motor Brake 24V Power Connector J1 24V 24V Mains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Pin 1 2 3 4 5 6 Connector X101 Mains Connector 24VBRK Brake 24...

Page 171: ...e from Kollmorgen NOTE The shunt resistor if installed across Ba and Ba will be connected across the DC bus when the DC bus reaches the shunt switch threshold as shown in the specification table or wh...

Page 172: ...grounded Y sys tem 1U1 In 1V1 1W1 Note A 4 pin screw terminal mating connector is included with the drive Additional connectors P N M 1302 7158 are available from Kollmorgen Table 7 3 460V Size 1 Mot...

Page 173: ...ts the drive to activate its Shunt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A...

Page 174: ...hose on the 230V MMC Smart Drive Refer to section 5 1 on page 73 for more information Table 7 5 460V Size 1 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connect...

Page 175: ...nector J1 24V 24V Mains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 24VBRK Brake 24VCOM Motor Brake N C N C Pin 1 2 3 4 5 6 Connector X101 Brake PiCPro Port P1 Feedback Connector F1 Drive I O Connecto...

Page 176: ...or if installed across Ba and Ba will be connected across the DC bus when the DC bus reaches the shunt switch threshold as shown in the specification table or when the Shunt On input on the J1 connect...

Page 177: ...r Table 7 7 460V Size 2 Motor Connector Signal Type Signal Description Connector Label In Out Connector Ground Protective Ground Earth PE Out Motor Power U phase from the drive to the motor 1U2 Out Po...

Page 178: ...hunt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 301 for more inform...

Page 179: ...e 230V MMC Smart Drive Refer to section 5 1 on page 73 for more information Table 7 9 460V Size 2 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connector Power 2...

Page 180: ...Mains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Motor Brake Pin 1 2 3 4 5 6 Connector X101 24VBRK Brake 24VCOM N C N C Brake Located under cover PE PiCPro Port P1 Feedback Connector F1 Drive I O Co...

Page 181: ...f installed across Ba and Ba will be connected across the DC bus when the DC bus reaches the shunt switch threshold as shown in the specification table or when the Shunt On input on the J1 connector i...

Page 182: ...r Table 7 11 460V Size 3 Motor Connector Signal Type Signal Description Connector Label In Out Connector Ground Protective Ground Earth PE Out Motor Power U phase from the drive to the motor 1U2 Out P...

Page 183: ...Shunt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 301 for more infor...

Page 184: ...e 230V MMC Smart Drive Refer to section 5 1 on page 73 for more information Table 7 13 460V Size 3 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connector Power...

Page 185: ...Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Motor Brake Pin 1 2 3 4 5 6 Connector X101 24VBRK Brake 24VCOM N C N C Brake Located under cover PiCPro Port P1 Feedback Connector F1 Drive I O Connector IO N...

Page 186: ...if installed across Ba and Ba will be connected across the DC bus when the DC bus reaches the shunt switch threshold as shown in the specification table or when the Shunt On input on the J1 connector...

Page 187: ...r Table 7 15 460V Size 4 Motor Connector Signal Type Signal Description Connector Label In Out Connector Ground Protective Ground Earth PE Out Motor Power U phase from the drive to the motor 1U2 Out P...

Page 188: ...Shunt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 301 for more infor...

Page 189: ...Out Connector Power 24 VDC brake in put power 1 24VBRK In Brake control Brake connec tions 2 Brake Out 3 Brake In Power 24 VDC common supply and mag net 4 24VCOM Out Not Used 5 N C Not Used 6 Note A...

Page 190: ...3 PHASE MMC SMART DRIVE 7 2 4 5 Fan Connector X36 Table 7 18 460V Size 4 Fan Connector X36 Signal Type Signal Description Pin Connector Label In Out Connector Power 230VAC Line for powering the fan 1...

Page 191: ...7 3 Typical 460V Drive Connection Layout Ba Ba 1C1 1D1 J1 24V M24V 4A PE U V W S1 L1 L2 RB PE 1U1 1V1 1W1 X101 1 X101 2 X101 3 X101 4 X101 5 X101 6 4A 24V Brake Voltage BRAKE ENC PE 1U2 1V2 1W2 A F1...

Page 192: ...0o C 45o F to 122o F Operating Temperature Range MMC SD 30 0 42 0 51 0 65 0 7 o C to 55 o C 45 o F to 131 o F Derate 3 per o C above 40 o C Storage Temperature Range 30 o C to 70 o C 22 o F to 158 o F...

Page 193: ...ing only current into load Short circuit and overload protected Maximum current 50mA per output Voltage range 24VDC 15 10 Time delay on for resistive loads 50 sec max Time delay off for resistive load...

Page 194: ...I is synthe sized by the drive control DSP Absolute position infor mation is not available via the Encoder Emulation Output Resolver 500RPS 2 00M counts sec The field installable resolver interface mo...

Page 195: ...guration Industrial system with direct low impedance earthed star point TN or TT mains Do not use with IT mains or corner grounded delta Inductance 4 min to 4 max Nominal Input Power 1 94kVA 3 33kVA I...

Page 196: ...Driver Maximum Current 0 5A Energy Absorbtion Specifications DC Bus Capacitance Internal 110 F 240 F Shunt Switch Threshold 780VDC Joules available for energy absorption 230V motor w 230V line input...

Page 197: ...ize 1mm 2 to 2 5mm 2 16 12AWG Screw Torque 0 6 Nm Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use with IT mains or corner grounded delta In...

Page 198: ...tput Frequency 0Hz to 450Hz Internal Holding Brake Driver Maximum Current 0 5A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Current 1050mA Typical Input Wattage 25...

Page 199: ...7 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE External Shunt Maximum shunt resistor current 9A AC 9A AC 9A AC Minimum shunt resistor 86 60 44 Maximum shunt resistor power at minimum s...

Page 200: ...re Size 0 5mm 2 to 10mm 2 20 6AWG Screw Torque 1 56 Nm Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use with IT mains or corner grounded del...

Page 201: ...450Hz Internal Holding Brake Driver Maximum Current 0 5A 1 0A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Current 1750mA Typical Input Wattage 42W Inrush Current...

Page 202: ...r 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE External Shunt Maximum shunt resistor current 36A AC 50A AC Minimum shunt resistor 22 16 Maximum shunt resistor power at minimum shu...

Page 203: ...0AWG Screw Torque 8 Nm Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use with IT mains or corner grounded delta Inductance 2 4 min to 4 max N...

Page 204: ...0Hz to 450Hz Internal Holding Brake Driver Maximum Current 4 0A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Current 3 2A Typical Input Wattage 77W Inrush Current...

Page 205: ...DRIVE External Shunt Maximum shunt resistor current 67A AC 100A AC 100A AC Minimum shunt resistor 12 8 8W Maximum shunt resistor power at minimum shunt resistor 53kW 80 80kW Fan X36 Connector Input V...

Page 206: ...204 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE 7 5 Dimensions for the 460V Smart Drives Figure 7 9 Size 1 460V Smart Drive Front View...

Page 207: ...Kollmorgen December 2011 205 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 10 Size 1 460V Smart Drive Side View...

Page 208: ...206 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 11 Size 2 460V Smart Drive Front View...

Page 209: ...Kollmorgen December 2011 207 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 12 Size 2 460V Smart Drive Side View...

Page 210: ...208 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 13 Size 3 460V Smart Drive Front View...

Page 211: ...Kollmorgen December 2011 209 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 14 Size 3 460V Smart Drive Side View...

Page 212: ...210 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 15 Size 4 460V Smart Drive Front View 7 5in 190 00mm 25 88in 655 00mm 4 72in 120 00mm 1 38in 35 00mm...

Page 213: ...Kollmorgen December 2011 211 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 7 16 Size 4 460V Smart Drive Side View 26 18in 665 00mm 12 71in 322 63mm...

Page 214: ...212 Kollmorgen December 2011 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE...

Page 215: ...it has the same Part Number as the Digital Link version except that the DLS is replaced with VTS For example a S20360 DLS consists of an S20360 VTS Base Unit and an S200 Digital Link Option Card Any d...

Page 216: ...Manual S200 DLS DRIVE Figure 8 1 J4 COMMAND I O J5 SERIAL STATUS 1 26 6 9 19 1 J3 FEEDBACK J8 AUX FEEDBACK S200 DLS SERIES B PE W U V J2 MOTOR 1 4 PE R 1 L3 C2 B C1 J1 AC POWER L2 L1 9 PE J10 DLNK IN...

Page 217: ...er ation and performance If a Warning or Fault condition is detected the Diagnostic LED will blink See section 10 2 4 1 on page 247 for blink code details 8 1 3 Digital Link LEDs There are two green L...

Page 218: ...can be set to any number from 1 through 64 The top switch represents values of base ten The bottom switch represents values of base 1 As an example rotating the top switch S3 to a setting of 2 equals...

Page 219: ...nnected to the OUT port A straight through shielded cable must be used when connecting to another device Connect the cable from the Drive s DLINK OUT port to the next Digital Link Device s DLINK IN po...

Page 220: ...A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit Out 2 Transmit Out...

Page 221: ...are shown in Table 8 4 Table 8 4 Digital Link Port IN to OUT Cables Part Numbers 3 M 1 0 ft M 1302 8285 6 M 2 0 ft M 1302 8286 1 M 3 3 ft M 1302 8287 2 M 6 6 ft M 1302 8288 3 M 9 8 ft M 1302 8289 5 M...

Page 222: ...485 Clock RS 485 Clock RS 485 signals for connecting a BiSS Encoder Data Channel to the drive 5 10 12 13 Motor Commutation Hall Sensor Inputs Commutation Track S1 S2 S3 Hall device input signals that...

Page 223: ...e drive label Rev 3 or later Rev 0 or later for 1 5A drive and the firmware within the drive must be Version 2 00 or later 1 A1 N U In 15 pin Female HD D Sub 2 A1 N U 3 B1 N U 4 B1 N U 5 I1 RS 485 Dat...

Page 224: ...es 1 A1 White Twisted 2 A1 White Yellow Pair 3 B1 Blue Twisted 4 B1 White Blue Pair 5 I1 RS 485 Data Black Twisted 10 I1 RS 485 Data White Black Pair 8 Commutation Track S3 Red Twisted Not Connected W...

Page 225: ...ck connector and provides screw terminals wire termination N A M 1302 6970 Aux Feedback Port Breakout Box b b The Breakout Box see Figure 8 4 on page 224 is DIN rail mounted and pro vides screw termin...

Page 226: ...224 Kollmorgen December 2011 MMC Smart Drive Hardware Manual S200 DLS DRIVE Figure 8 3 Aux Feedback Port Breakout Box Dimensions Figure 8 4 Aux Feedback Port Breakout Board Dimensions...

Page 227: ...e Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Yellow 1 COS 9 B White Yellow 2 COS 1 B Blue 3 SIN 11 A White Blue 4 SIN 3 A Black 5 DATA 5 DATA White Black 10 DATA 13 DATA Vi...

Page 228: ...or to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Yellow 1 A 3 A White Yellow 2 A 4 A Blue 3 B 1 B White Blue 4 B 2 B Black 5 I 5 I White Black 10 I 6 I Violet 12...

Page 229: ...29 and 4 sink or source selectable in two groups of two inputs described in detail in section 8 1 8 on page 229 The I O Power Port supplies power to the Drive I O Port Pin descriptions for are the Dri...

Page 230: ...Signal In Out Connector Pinout 1 DC Input 8 In 8 Pin plugable Screw Terminal Connector 2 DC Input 7 Data Capture input for J8 Aux Feedback connector In 3 DC Input 6 In 4 DC Input 5 Data Capture input...

Page 231: ...pin connected to 24 Vdc Common or sinking this pin connected to 24 Vdc 5 Chassis Ground This pin should be connected to Chassis Ground 1 Table 8 14 I O Power Port Pin Assignments Pin Signal In Out Con...

Page 232: ...the Drive I O Port connector and the other side of the input device must be connected to 24 Vdc Common To configure an Input as Sourcing the Sink Source select pin pin 6 for Inputs 5 and 6 pin 5 for i...

Page 233: ...er Section Wiring Accessories This section describes wiring accessories related to the Power Section of the S200 DLS Drives To Drive I O Port 24 Vdc Power Supply _ SPG 5 6 SS LOADS 5 1 4 3 2 5 6 7 8 4...

Page 234: ...Power J1 12A 24A and DC S200 DLS drives only 3 pin screw terminal 767 003907 01 Motor Power J2 1 5A 3A 6A and DC S200 DLS drives only a 4 pin screw terminal a J2 is not present on the 12A and 24A S200...

Page 235: ...except that the DLS is replaced with VTS For example a S20360 DLS consists of an S20360 VTS Base Unit and an S200 Digital Link Option Card Any data contained in this manual takes precedence over confl...

Page 236: ...nk In Out Ports In port Sends and receives high speed data to and from connect ed MMC SD s Out port Out port Sends and receives high speed data to and from connect ed MMC SD s In port Cable Type Shiel...

Page 237: ...tical factors in the cable are the minimum bend radius and the reel tension Note The natural set occurs during the manufacturing of the cable The cable is cured in one direction on the reel with a not...

Page 238: ...per conductors Larger AWG wires and or more conductors can handle more tension than smaller AWG wires and or fewer conductors 9 2 Flex Cable Installation Cables should be fixed on both ends to relieve...

Page 239: ...must be checked in the track s fully extended position When cables of different diameters are installed the use of vertical separators or horizontal shelving is recommended Cables of similar diameter...

Page 240: ...on Diagram Table 9 2 on page 238 Length Part Number 12AWG 14AWG 16AWG 1 M 3 3 ft M 1302 8759 M 1302 8585 M 1302 8580 3 M 9 8 ft M 1302 8760 M 1302 8549 M 1302 8545 6 M 19 7 ft M 1302 8761 M 1302 8586...

Page 241: ...scribed in Table 9 3 Table 9 3 Connector Kits for LSM MSM Motors Function Wire Size Part Number Figure Feedback 18 28AWG M 1302 0500 Feedback 18 28AWG M 1302 0510 Power Brake 14 16AWG M 1302 0479 Powe...

Page 242: ...Length Hi Flex P N 16AWG Size 1 in Table 9 5 on page 242 1 M 3 3 ft M 1302 1114 3 M 9 8 ft M 1302 1115 6 M 19 7 ft M 1302 1116 9 M 29 5 ft M 1302 1117 15 M 49 2 ft M 1302 1118 14AWG Size 1 in Table 9...

Page 243: ...49 2 ft M 1302 1150 6AWG Consult Factory 1 M 3 3 ft M 3000 tbd 3 M 9 8 ft M 3000 tbd 6 M 19 7 ft M 3000 tbd 9 M 29 5 ft M 3000 tbd 15 M 49 2 ft M 3000 tbd 4AWG Consult Factory 1 M 3 3 ft M 3000 tbd 3...

Page 244: ...wer Connector Flying Lead Cables Connector Pinout Wire Color Wire Number Signal Type Size 1 Power Connector Size 1 5 1 Power Connector Size 1 5 2 Power Connector Black 1 1U2 Out 1 U Black 2 1V2 Out 3...

Page 245: ...icated length of 16AWG cable pre wired to the LSM MSM Motor fan connector The wiring Diagram for these cables can be found in Table 9 7 Table 9 6 LSM MSM Motor Fan Cables Cable Length Part Number 1 M...

Page 246: ...244 Kollmorgen December 2011 MMC Smart Drive Hardware Manual MOTOR CABLES CONNECTORS...

Page 247: ...ed air under low pressure of less than 20 kPa 30 psi Visually check for cable damage Replace all damaged cables Inspect D shell connectors for proper seating and signal continuity end to end WARNING D...

Page 248: ...en contains a 2 digit 7 segment display When power is first applied to the drive power up diagnostics are performed and F is displayed on the left and three horizontal lines are displayed on the right...

Page 249: ...indication of a potential problem but do not disable the drive Whenever a Warning condition is detected the drive generates a single digit Warning Code The user can detect a Warning condition in three...

Page 250: ...MAINTENANCE AND TROUBLESHOOTING Fault conditions give the user an indication of a more serious problem and disable the Drive Whenever a Fault condition is detected the drive generates a two digit Faul...

Page 251: ...ration rates Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor Check tuning 04 Motor Calculated Temp Warning available only when the motor does...

Page 252: ...les for short circuits Replace cable if necessary Internal motor winding short circuit Disconnect motor power cables from the motor If the motor is dif ficult to turn by hand it may need to be replace...

Page 253: ...t Reduce acceleration rates Increase time permitted for mo tion Use larger drive and motor Reduce duty cycle ON OFF of commanded motion Check tuning Motor thermostat trips due to motor wiring error Ch...

Page 254: ...er Fault com mand was selected or the Con trol Panel mode was activated or deactivated while the drive was enabled 31 Drive F1 Commu nication Fault Communication error is detected in the transmis sion...

Page 255: ...llmorgen Motor cabling wires short ed together Disconnect motor power cables from the drive If faults stop re place cable Internal motor winding short circuit Disconnect motor power cables from the mo...

Page 256: ...To reactivate checking of the Overtravel Minus Fault input write a 0 to WRITE_SV variable 87 51 Digital Link Communication Error This fault is set when two consecutive corrupt Digi tal Link messages...

Page 257: ...ntrol power not applied insufficient control power ap plied Loose or open circuit wiring of control power input Low input voltage to control power sup ply Fast Blink No faults and power stage Disabled...

Page 258: ...f a time duration Machine load on the motor increased by friction Motor commutation error Motor under sized for application friction or load 6 Optional Battery low Optional fault used to indicate SFD...

Page 259: ...ck cable on SFD 5 J3 1 to ground 14 SFD Motor Data Error Motor data in SFD is outside drive limits or is inconsistent Motor and Drive are not compatible Auto setup calculation yielded a desired parame...

Page 260: ...anded speed is higher than the motor can achieve at the present bus voltage 20 Option Card Fault If ExtFaults is AuxFBFault then the AuxFB device is in error Check the AuxFB faults AuxFBEnDatFlt AuxFB...

Page 261: ...ss of feedback by monitoring the sine and cosine signals If both are near zero at the same time a loss of feedback error is generated 11 2 Installing the Resolver Module 1 If the Resolver Module is be...

Page 262: ...e module is fully seated into the socket and the locking tabs on the standoffs are in the locked position 15 If the Resolver Module was installed in a 230V drive re install the cover and five screws r...

Page 263: ...Installed Resolver Module 230V MMC Smart Drive Board View A Resolver Module 460V MMC Smart Drive Board Connector side of Board View A MMC Smart Drive Board Resolver Nylon Screw 24 PIn Dip Socket Modu...

Page 264: ...ction Resolver to encoder converter Field Side Connector F1 Feedback Connector Excitation Frequency 5 kHz Output Voltage 4 VRMS Current per Output Channel max 28 mARMS Resolver Transformer Ratio 0 5 1...

Page 265: ...Resident Digital MMC Control offers a complete solution to both machine and motion control in a module that is installed into any Digital Interfaced Smart Drive MMC SD D except the 230V Narrow Drive...

Page 266: ...Port connector C4 Ethernet Link LED and Ethernet Activity LED are present on the Digital MMC D1 Control but are not functional Diagnostic LED D2 Yellow User Serial Port C3 15 Pin High Density D Shell...

Page 267: ...Control onto the threaded standoffs using the lockwashers and screws removed in step 4 7 Replace the cover using the 4 screws removed in step 1 12 2 2 Installing into a 460V MMC SD Drive 1 Turn the tw...

Page 268: ...hanged within the system The Drive Resident Digital MMC Control is designed for use in industrial environments but some guidelines should be followed Figure 12 2 Recommended EMC Compliant Connections...

Page 269: ...Drive Resident Digital MMC Control should be off indicating that the diagnostic tests were passed Turn off the main disconnect switch and plug the DC connector into the power connector on the MMC SD...

Page 270: ...power supplies to the application unplug the DC power to the MMC SD Wire the I O to the application Turn off main disconnect which should also turn off all external power supplies to the application...

Page 271: ...one of its tests Follow these steps 1 Turn off power to the system and to the application 2 If the I O wiring is connected remove the connector 3 Remove the defective Drive Resident Digital MMC Contr...

Page 272: ...ogram 126 No hardware bit memory There is no bit memory installed on the CPU and the program requires it 127 No software bit memory There is no bit memory capability via software and the program requi...

Page 273: ...eplate Refer to Chapter 5 for information on the PiCPro P1 Port Note PiCPro can also be run over from the Ethernet C4 connector 12 5 2 Block I O Port C1 The 9 pin female D sub PiCPro Port connector la...

Page 274: ...I O Modules 6 Shield Ground Provides a path for shield current through the chassis to an external single point ground 7 Shell Table 12 4 Block I O Port Pin Assignment Pin Signal In Out Connector Pino...

Page 275: ...Part Number M 1016 2568 Length 3 M 10 ft Cable type 24 AWG twisted pair individually shielded 4 conductor 9 Pin male D sub to Block I O Port face view Pin Signal Color Notes 3 Transmit Data White Twi...

Page 276: ...I O Port Breakout Box and Cablesa a The Breakout Box see Figure 12 3 on page 275 is DIN rail mounted and pro vides screw terminal wire termination It can be attached to the C1 port on the Control The...

Page 277: ...ol The User Port provides RS232 RS485 communications at Baud rates to 115 2 K with Multidrop capability Pin descriptions are provided in Table 12 8 Pin assignments are provided in Table 12 9 The avail...

Page 278: ...s to the Control that it can transmit data to the connected serial device 7 RS 232 Data terminal ready This output from the Control is always high 12 Vdc 4 RS 485 Receive Data RS485 level signal that...

Page 279: ...N A 15 pin HD male D sub 2 N C N A 3 N C N A 4 RS232 Data terminal ready 12 Vdc Out 5 RS232 Request to Send Out 6 N C N A 7 RS232 Clear to Send In 8 Signal Ground In Out 9 RS232 Receive Data In 10 RS...

Page 280: ...HD female D sub to User Port face view Pin Signal Color Notes 3 N C Blue Twisted 8 Signal Ground Blue Black Pair 12 RS485 Receive Data Brown Twisted 13 RS485 Receive Data Brown Black Pair 14 RS485 Tra...

Page 281: ...M 1302 8453 Length 4 M 13 ft Cable type 24 AWG shielded twisted pair 4 conductor 15 Pin HD female D sub to User Port face view 9 Pin female D sub to Exter HMI COM2 Port face view Pin Signal Pin Signal...

Page 282: ...able 12 13 User Port Breakout Box and Cables a a The Breakout Box see Figure 12 4 on page 281 is DIN rail mounted and pro vides screw terminal wire termination It can be attached to the C3 connector o...

Page 283: ...ion using the Ethernet Port can be between the Control and a PC User Interface or other Ethernet device or network For example PiCPro running on a PC can communicate to the Control through this Ethern...

Page 284: ...n Resistors a a Pins 4 5 7 and 8 are tied to termination resistors on the Control Standard Ethernet cables contain 8 wires The Control only uses 4 of these wires as shown Connecting the 4 unused wires...

Page 285: ...vailable Breakout Boxes and Cables are described in Table 12 20 Breakout Box dimensions are shown in Figure 12 5 Table 12 16 Ethernet Port to Ethernet Device Cables Part Numbers 3 M 1 0 ft M 1302 8285...

Page 286: ...the user to power the DC Outputs 9 I O 24 Volts These pins are only connected to each other within the Control If used connect one pin to 24 Vdc and the other pins to one side of input devices 10 13...

Page 287: ...ents Pin Signal In Out Connector Pinout 1 DCOUT1 Out 26 pin HD male D sub 2 DCOUT2 Out 3 DCOUT3 Out 4 DCOUT4 Out 5 DCOUT5 Out 6 DCOUT6 Out 7 DCOUT7 Out 8 DCOUT8 Out 9 24VDCIN In 10 13 IO24V In Out 14...

Page 288: ...s Pin Signal Color Notes 1 DCOUT1 Blk Twisted 15 IO24C Brn Twisted 2 DCOUT2 Wht Blk Pair 16 IO24C Wht Brn Pair 3 DCOUT3 Red Twisted 17 IO24C Vio Twisted 4 DCOUT4 Wht Red Pair 18 IO24C Wht Vio Pair 5 D...

Page 289: ...r to Breakout Box Cable 1 M 3 3 ft M 1302 8254 3 M 9 8 ft M 1302 8255 9 M 29 5 ft M 1302 8256 a The connector pins marked with the ground symbol on the screw connector are connected to the D connector...

Page 290: ...a solid state switch rated at 250 ma An example of connecting the DC Outputs to loads is shown in Figure 12 7 When a short circuit condition is sensed all outputs in the group are turned off and remai...

Page 291: ...MMC CONTROL Figure 12 7 Connecting Output Devices to the General I O Port C5 To Drive Resident Digital GENERAL CONNECTOR DC OUTPUT PINS DC Power Supply _ SPG Common DCOUT5 LOAD 5 7 9 6 8 3 17 4 18 2 1...

Page 292: ...MC Smart Drive Hardware Manual DRIVE RESIDENT DIGITAL MMC CONTROL 12 5 5 2 DC Input Operation The General I O Port provides eight 24 Vdc sourcing inputs An example of connecting the DC Inputs to the C...

Page 293: ...ITAL MMC CONTROL Figure 12 8 Connecting Input Devices to the General I O Port C5 Drive Resident Digital MMC GENERAL CONNECTOR DC INPUT PINS 11 DCIN1 12 13 22 I O 24C SOURCE To DC Power Supply _ SPG 14...

Page 294: ...8 8 8 4 8 2 4 1 2 Digital MMC D16 M 3000 0167 X1 5 1 3M 256K 64K 16 16 8 16 4 8 2 4 1 2 CPU 32 bit RISC processor with numeric coprocessor Battery 3V Coin Cell BR2032 lithium battery Battery Life 2 p...

Page 295: ...aranteed off voltage 5 VDC Turn on off time 1 ms General DC Outputs Number of outputs 8 outputs Input voltage Nominal 24 VDC 30 VDC maximum Configuration Eight solid state switches Protection of logic...

Page 296: ...294 Kollmorgen December 2011 MMC Smart Drive Hardware Manual DRIVE RESIDENT DIGITAL MMC CONTROL...

Page 297: ...Kollmorgen December 2011 295 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY 13 Declarations of Conformity...

Page 298: ...296 Kollmorgen December 2011 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 299: ...Kollmorgen December 2011 297 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 300: ...298 Kollmorgen December 2011 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 301: ...Kollmorgen December 2011 299 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 302: ...300 Kollmorgen December 2011 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 303: ...desired to distribute the shunt load among multiple drives each having a smaller resistor then it is important to interconnect the Shunt On signals for all drives sharing the DC bus This ensures that...

Page 304: ...Next Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses AC Power to Next Drive if Applicable Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Circuit Protectio...

Page 305: ...re drives that consume 4kW each 8kW total From 1 the total DC power available to the non AC powered drives is 10kW meeting the first criteria The total power consumed is 22kW and since the AC powered...

Page 306: ...ontinuous Current Amps Peak Current Amps MMC SD 1 3 460 2 0kW 3 6 MMC SD 2 4 460 2 0kW 5 5 11 MMC SD 4 0 460 5 0kW 9 18 MMC SD 6 0 460 5 0kW 13 5 27 MMC SD 8 0 460 5 0kW 18 36 MMC SD 12 0 460 10 0kW 2...

Page 307: ...us to Next Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Shunt Resistor Main Auxiliary Incoming AC Power M...

Page 308: ...V Size 1 MMC SD 1 3 460 110 3 28 10 MMC SD 2 4 460 240 7 60 22 460V Size 2 MMC SD 4 0 460 470 13 118 44 MMC SD 6 0 460 470 13 118 44 MMC SD 8 0 460 705 19 177 66 460V Size 3 MMC SD 12 0 460 820 22 206...

Page 309: ...desired to distribute the shunt load among multiple drives each having a smaller resistor then it is important to interconnect the Shunt On signals for all drives sharing the DC bus This ensures that...

Page 310: ...Next Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses AC Power to Next Drive if Applicable Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Circuit Protectio...

Page 311: ...re drives that consume 4kW each 8kW total From 1 the total DC power available to the non AC powered drives is 10kW meeting the first criteria The total power consumed is 22kW and since the AC powered...

Page 312: ...ontinuous Current Amps Peak Current Amps MMC SD 1 3 460 2 0kW 3 6 MMC SD 2 4 460 2 0kW 5 5 11 MMC SD 4 0 460 5 0kW 9 18 MMC SD 6 0 460 5 0kW 13 5 27 MMC SD 8 0 460 5 0kW 18 36 MMC SD 12 0 460 10 0kW 2...

Page 313: ...us to Next Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Shunt Resistor Main Auxiliary Incoming AC Power M...

Page 314: ...V Size 1 MMC SD 1 3 460 110 3 28 10 MMC SD 2 4 460 240 7 60 22 460V Size 2 MMC SD 4 0 460 470 13 118 44 MMC SD 6 0 460 470 13 118 44 MMC SD 8 0 460 705 19 177 66 460V Size 3 MMC SD 12 0 460 820 22 206...

Page 315: ...nector size 1 172 size 2 177 size 3 182 size 4 187 motor connector size 1 170 size 2 175 size 3 180 size 4 185 PiCPro port analog drive 75 PiCPro port digital drive 73 shunt DC bus connector size 1 16...

Page 316: ...288 DC power connector 460V Smart Drive NextGen 152 diagnostic error codes 247 255 Diagnostic Indicator S200 DLS Drive 215 diagnostic LED troubleshooting with 247 diagnostics Drive Resident MMC Contro...

Page 317: ...phase 230V drive system 26 multiple drives 27 protective earth 14 system 24 H handling the MMC Smart Drive 19 heat controlling 21 I I O Power Port S200 DLS Drive 227 inspection safety 15 installation...

Page 318: ...14 R regen connector 230V Smart Drive 115 Requirements Transformer 38 resolver option module installing 259 theory of operation 259 run time diagnostics 246 Drive Resident MMC Control 270 S S200 DLS...

Page 319: ...MMC Control 266 T technical support contacts 11 tension cable 236 theory of operation resolver option module 259 Transformer Size 38 troubleshootig with 7 segment display 247 with diagnostic LED 247...

Page 320: ...MMC Smart Drive Hardware Manual INDEX 318 Kollmorgen March 2011...

Page 321: ...e unaware of your local sales representative please contact us North America Kollmorgen Customer Support North America E mail glmotion support kollmorgen com Phone In the United States telephone 800 5...

Page 322: ...320 Kollmorgen December 2011 MMC Smart Drive Hardware Manual SALES AND SERVICE...

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