Kolbe Foodtec MW114-80 Operating Manual Download Page 8

8

With the Unger cutting system, the meat is cut to the desired 
granulation after a 

one-time cutting passage

. With the 

Enterprise cutting system, a homogeneous and appetizing 
minced meat texture is realised after 

two cutting passages

.

6.4 Switching the machine ON

The On/Off button of the machine is mounted on the left top 
of the machine frame, and a main switch (4) for operation is 
mounted on the right side or rear of the machine. To initiate 
mixing, the green ON button (1) must be actuated, whereby 
the mixing blade (37) begins blending the raw product while 
turning in a clockwise direction.

For subsequent mincing, first actuate the red OFF button (3), 
then the green ON button (2). During mincing, the mixing 
blade (37) turns in the opposite direction and the mincer 
feed screw (16, 22, 31 or 33) conveys the product being 
minced.

Mixing  = depress green push-button (1)
OFF 

= depress red mushroom-head button (3)

Mincing = depress green push-button (2)

Operate the meat mincer at all times only in its 
filled condition, as otherwise the cutting set 
could be damaged due to running dry. Check the 

direction of mincer feed screw rotation!

6.5 Mixing interval circuit (optional)

Depending on the controller model, the mixing blade (37) 
can be set optionally to rotate to the right and to the left 
as it blends the raw product at cyclical intervals during the 
mixing process. At the same time, the working screw (16, 
22, 31 or 33) momentarily rotates in a reverse direction at 
cyclical intervals. Start the mincing process with the green 
ON button (2) and stop it with the red mushroom-head 
button (3).

Mixing  = depress green push-button (1)
OFF 

= depress red mushroom-head button (3)

Mincing = depress green push-button (2)

6.6 Drive speed control
(Optional for MWK32/114 - 80 / MW32/114 - 80)

Depending on the model of the controller, it is possible to 
infinitely variably control the speed of both drives (mincer 
feed screw and mixing blade) by means of a rotary 
potentiometer (11 or 12) via a frequency converter controller. 
For this, the frequency converter controller is actuated 
to the operationally ready status via the ON button (13) 
while the mixing and mincing processes are started as 
described in point 6.4. Drive speeds are infinitely variably 
controlled, independent of each other, via the individual 
rotary potentiometers (11 or 12). The mere Stop-function is 
actuated via the red mushroom-head STOP button (3), while 
the frequency converter controller, meaning the system, is 
switched off via the OFF button (14). 
(FC = frequency converter)

Mincer feed screw  =  rotary potentiometer (12)
Mixing blade 

=  rotary potentiometer (11) 

System on (ON) 

=  green illuminated button (13) 

System off (OFF) 

=  red push-button (14)

6.7 Mixing time control 
(Optional for MWK32/114 - 80 / MW32/114 - 80)

The length of the mixing time can be infinitely variably set 
via the optional potentiometer (43) from approx. 2 to 30 
minutes, meaning that, after expiration of the set time, the 
mixing process will switch off automatically. 
Possible options are dependent on the machine model and 
type of controller

6.8 Protective cover

The machine’s upper hopper protective cover (5) is coupled 
with a magnetic sensor in accordance with CE safety 
regulations so that the meat mincer can be switched ON 
only when the cover (5) is closed and, accordingly, will 
switch OFF automatically as soon as the cover (5) is opened. 

6.9 Disassembly of the working screw

 

-

Switch the machine OFF, wait for standstill and disconnect 
the primary electrical power (mains switch)

 

-

Loosen and remove the locking nut (6) using the 
combination hook wrench (34 or 38)

 

-

Use the ejector lever (90), if so equipped, to release the 
mincer feed screw and cutting set.

 

-

Remove the insert ring for cutting systems D114

 

-

Loosen the working screw (16, 22, 31 or 33) using the 
combination hook wrench (34 or 38)

 

-

Remove the cutting set and working screw 

Open the locking nut (6) only with the

 

combination hook wrench (34 or 38) supplied. 
Do not use a hammer or other heavy object! 

When working in the vicinity of the cross knife, cut-
resistant gloves should be worn.

6.10 Disassembly of the mincer housing

 

-

Switch the machine OFF, wait for standstill and disconnect 
the primary electrical power (mains switch)

 

-

Remove the working screw (16, 22, 31 or 33) as described 
in (6.9)

 

-

Loosen both front attachment bolts (20) using the 
combination hook wrench (34 or 38)

 

-

Remove the mincer housing (15, 21, 30 or 32) while 
rotating it slightly to the right

 

-

Assembly takes place in the reverse sequence, whereby 
the marking “Up/Top” on the mincer housing must be 
observed!

During assembly, proper seating of the mincer 
housing must be ensured, the marking “Up/
Top” on the mincer housing must be observed 

and the mincer housing attachment bolts (20) must be 
tightened securely!

6.11 Disassembly of the mixing blade

 

-

Switch the machine OFF, wait for standstill and disconnect 
the primary electrical power (mains switch)

 

-

Open the protective cover (5)

 

-

After loosening both front tommy nuts (35), remove the 

!

!

!

Summary of Contents for MW114-80

Page 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Page 2: ......

Page 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Page 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Page 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Page 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Page 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Page 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Page 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Page 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Page 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Page 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Page 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Page 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Page 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Page 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Page 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Page 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Page 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Page 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Page 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Page 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Page 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Page 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Page 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Page 26: ...26...

Page 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Page 28: ...28...

Page 29: ......

Page 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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