Kolbe Foodtec MW114-80 Operating Manual Download Page 10

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an overload can result in a malfunction shutdown. In this 
case, the machine must be reset by switching the supply 
voltage OFF for 5 minutes via the mains switch.

6.16 Mobile and stationary machine models

When outfitting a stationary machine with four adjustable 
feet, it must be ensured that a suitable lifting device (e.g. 
lift truck, forklift, crane, etc.) and transport security are 
available.

The mains plug on the mobile version, which includes two 
steering castors (9) with locking devices and two fixed castors 
(8), must always be removed prior to moving the machine. 
The supply cable, incl. CEE plug, must be protected from 
damage during movement. Once moved, always set the 
locking devices on the steering or fixed castors by pressing 
them downwards.

6.17 Hopper cooling
(Optional for MWK32/114 - 80 / MW32/114 - 80)

As an option, the KOLBE mixer mincer can be supplied with 
hopper cooling, incl. protective cover with shock-resistant 
viewing glass. 
The temperature in the filling hopper is regulated between 
2 - 4 ˚C by means of a thermostat.

7. Cleaning the machine

Prior to performing any cleaning tasks, discon-
nect the primary electrical power (remove the 
mains plug; position the mains switch to OFF). 
 

First wait for the mincer feed screw and mixing blade to 
come to a standstill before carrying out any work on the 
machine. Wear protective goggles. When performing 
cleaning tasks in the vicinity of the cross knife, cut-
resistant gloves should be worn. 

7.1 Cleaning according to a Cleaning plan

The machine’s non-rusting design simplifies service and 
maintenance of the meat mincer. For functional and hygienic 
reasons, the meat mincer should be cleaned on a daily basis 
according to a Cleaning plan (see page 11). 
Shorter cleaning intervals may need to be adapted to the 
type of application and hygiene regulations. Only those 
cleaning agents approved for use with food processing may 
be used.

7.2 Access openings for cleaning

Meat juices resulting from the mincing process can flow out 
via two laterally positioned openings (7) for protection of the 
main gearing or the mixing blade gearing in the event of 
subsiding shaft sealing. These openings should be cleaned 
out with a water hose during daily cleaning activities.

7.3 Cleaning instructions

 

-

Switch the machine OFF, wait for standstill and disconnect 
the primary electrical power

 

-

Remove and clean the locking nut (6)

 

-

Remove the cutting set and mincer feed screw (16, 22, 31 

or 33) for cleaning

 

-

Remove and clean the mincer housing (15, 21, 30 or 32)

 

-

Remove and clean the mixing blade bracket (36) and 
mixer blade (37)

 

-

Thoroughly clean the protective cover (5) and hopper

 

-

Rinse the cleaning access openings (7) with a water hose

 

-

Clean and subsequently lightly lubricate the insertion 
zones on the mincer housing (15, 21, 30 or 32) and 
machine stand

 

-

Observe the detailed cleaning instructions on page 10.

All KOLBE machines are suited to cleaning with hose 
and jet water spraying. However, it must be ensured that 
any electrical components and shaft sealing rings on the 
rear of the mincer housing, as well as the working screw 
attachment openings on the mincer stand, are exposed 
only momentarily to the hose water spray.

!

Summary of Contents for MW114-80

Page 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Page 2: ......

Page 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Page 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Page 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Page 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Page 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Page 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Page 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Page 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Page 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Page 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Page 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Page 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Page 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Page 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Page 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Page 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Page 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Page 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Page 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Page 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Page 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Page 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Page 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Page 26: ...26...

Page 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Page 28: ...28...

Page 29: ......

Page 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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