Kolbe Foodtec MW114-80 Operating Manual Download Page 5

5

•  The risk exists of crushing, shearing-off and jamming 

of fingers, hands, feet or other body parts when .... or 
between .... :

 

-

Assembling or disassembling cutting set parts

 

-

Assembling or disassembling the locking nut, mincer feed 
screw, mincer housing, splatter guard, housing outlet 
protective cover, feeder screw, mixing arm, loosening 
shaft, as well as all removable parts

 

-

Working with the combination hook wrench

 

-

Closing the hopper cover or hopper attachment

 

-

The batching trolley and the lift/tilt pylon

 

-

The batching trolley and a wall or other objects 

 

-

Releasing the locking devices on mobile models 

 

-

Plugging or unplugging CEE plug connections 

 

-

Disassembled parts falling or toppling

 

-

All moveable and stationary parts

 
•  The risk of jamming or crushing exists due to machine 

toppling, in particular on the mobile models.

•  The risk of crushing exists between the mobile machine 

and walls or other objects, as well as between the floor 
and the castors.

•  The risk of being drawn in, crushing or shearing-off of 

fingers or hands exists during maintenance and inspection 
work at the machine drive component intake areas with 
opened inspection covers. 

2.2 Hazard due to instability 

•  The risk exists to bodily parts due to impact or crushing, 

in particular when the machine is mobile or topples. 
Always bear in mind the need for a secure foundation 
and stable flooring when installing the machine!

2.3 Electrical hazards

•  The risk of injury exists due to direct or indirect contact 

with electricity.

•  The risk of injury exists due to defective electrical 

components or malfunction.

2.4 Noise hazards

Risk of hearing loss due to noise emissions greater than 80 
dB(A). With the meat mincers MWK32-45 / MWK114-45, 
MWK32-80 / MWK114-80, MW32-80 / MW114-80 the noise 
level at idle / sound pressure level has been determined 
according to EN ISO 3746:2011 (constant K=4 dB) to be 70 
dB(A), and this results in a sound power level of 80 dB(A).

The values set forth are emission values and do not 
necessarily represent safe values for the workplace. Although 
there is a correlation between emission and immission 
levels, a reliable conclusion as to whether additional safety 
precautions are necessary according to EN ISO 11690-
1/-2 cannot be drawn. Factors present at the workplace, 
which would influence immission levels, could relate to the 
peculiarities of the workshop, itself, and other noise sources, 
such as the number of machines and neighbouring work 
processes, as well as non-standard operating conditions. 

The allowable levels at the workplace can vary from country 
to country. Nonetheless, this information should help the 
user to better estimate the hazards and risks involved.

With a noise level of > 80 dB(A), the operator must take 
appropriate precautions for hearing protection, such as 
mandating the use of earplugs or other hearing protection 
devices.

2.5 Hazards to health

The risk of harm to human health exists due to low ambient 
temperatures. Thermal protective clothing should be worn 
at ambient temperatures < 7 °C.

2.6  Hazards due to neglect of  

hygienic principles and cleaning instructions:

•  The risk of harm to human health and unacceptable 

change in the foodstuffs being processed, such as:

 

-

Spoilage of foodstuffs (food poisoning!)

 

-

Internal chemical burns suffered by the consumer due to 
cleaning and disinfectant agent residue in the foodstuffs

 

-

Internal injuries to the consumer due to a foreign object

 

-

(e.g. machine parts or parts from other origins)

2.7 Predictable operator error 

•  Non-compliance with installation instructions

•  Non-adherence to operator instructions

•  Non-observance of danger notices

•  Non-compliance with shutdown procedures

•  Non-observance of operating instructions

•  Non-observance of cleaning instructions

•  Non-compliance with maintenance intervals

•  Non-adherence to utilisation according to intended 

purpose

Summary of Contents for MW114-80

Page 1: ...MWK32 80 MWK114 80 MW32 80 MW114 80 MWK32 45 MWK114 45 Machine No 123 _ _ _ _ Machine No 114 _ _ _ _ Machine No 124 _ _ _ _ MEAT MINCERS GB OPERATING MANUAL English...

Page 2: ......

Page 3: ...ine data 4 Delivery of the machine 5 Installation of the machine 6 Commissioning 7 Cleaning the machine 8 Warranty 9 Machine type plate 10 Maintenance and inspection 11 Measures in the event of operat...

Page 4: ...observed during all work associated with assembly disassembly service commissioning maintenance and operation All forms of work that could potentially impair the safety of the machine are prohibited...

Page 5: ...o EN ISO 3746 2011 constant K 4 dB to be 70 dB A and this results in a sound power level of 80 dB A The values set forth are emission values and do not necessarily represent safe values for the workpl...

Page 6: ...h 3 mm perforated disc approx 1300 Kg h Main drive motor IP55 5 5 kW Mixer drive motor IP55 0 75 kW Each KOLBE product is subject to a thorough acceptance test run prior to shipping whereby all functi...

Page 7: ...pper thereby should be filled only to a maximum of two thirds its holding capacity The separately switchable mixer unit serves the raw product blending of different meat types as well as the mixing of...

Page 8: ...head STOP button 3 while the frequency converter controller meaning the system is switched off via the OFF button 14 FC frequency converter Mincer feed screw rotary potentiometer 12 Mixing blade rota...

Page 9: ...ed firmly using the combination hook wrench 34 38 so the cross knife 19 lies securely on the perforated disc 18 Only then can a clean cut of the minced meat be warranted Unger cutting system size D 11...

Page 10: ...aning plan The machine s non rusting design simplifies service and maintenance of the meat mincer For functional and hygienic reasons the meat mincer should be cleaned on a daily basis according to a...

Page 11: ...c order to do so 8 5 Products manufactured by us are subject to the provisions of the EC Machinery Directive Cleaning instructions For KOLBE mixer mincer machines Machine zones requiring special and c...

Page 12: ...specific instruc tions from the manufac turer Check critical locations and problem areas Rinse Water Low pressure less than 30 bar Temperature 50 60 C Low pressure unit Water hose Check visual cleanl...

Page 13: ...machine configuration from to Cutting system according to type of machine F O O D T E C Paul KOLBE GmbH Gewerbestra e 5 D 89275 Elchingen Tel 49 0 73 08 96 10 0 Fax 49 0 73 08 96 10 98 Made in German...

Page 14: ...cool down then repeat switch ON procedure Remove blockage from meat mincer allow mo tor to cool down Commission an electrician Mincer feed screw is blocked and drive motor is humming Mincer feed screw...

Page 15: ...aning 8 Fixed castors 9 Steerable castors with Allstopp locking devices 1 2 4 3 5 8 9 7 6 Mixer mincer machines MWK32 80 MWK114 80 MW32 80 MW114 80 The KOLBE MWK32 80 MW32 80 mixer mincer machine with...

Page 16: ...otective cover 10 Mixer mincer machines mains switch MWK32 80 MWK114 80 MW32 80 MW114 80 The mains switch 4 for machine start up is located on the rear side of the machine 4 Mains switch 4 Operator co...

Page 17: ...rol by means of potentiometers 11 12 for which the machine must be set to operationally ready status via the ON illuminated push button 13 The system and consequently the frequency converter control i...

Page 18: ...orated disc 26 and an insert ring 28 or 29 guarantees the best and most gentle processing of all meat products The meat is cut to the desired granulation after a one time cutting passage 23 Knife stud...

Page 19: ...0 meaning that outlet sided perforated discs with a max bore hole diameter of greater than 8 0 mm may also be used Unger cutting system D 114 Use of the uncoded cutting system with smooth insert rings...

Page 20: ...ng and tightening the locking nut 6 On the Unger cutting system the combination hook wrench 34 is suitable only for opening the locking nut 6 Tightening of the locking nut is done only by hand at all...

Page 21: ...ing both front tommy nuts 35 by hand remove the mixing blade bracket 36 towards the front while rotating it slightly to the right and while simultaneously holding the mixing blade 37 firmly with the o...

Page 22: ...BE rotary drive for mixing time control Optional for MWK32 80 MWK114 80 MW32 80 MW114 80 The length of the mixing time can be infinitely variably set via the optional potentiometer 43 from approx 2 to...

Page 23: ...w rotation speed min 1 200 190 Mixing blade rotation speed min 1 11 11 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 Mixer drive motor protection class IP55 kW 0 37 0 3...

Page 24: ...ation speed min 1 200 190 Mixing blade rotation speed min 1 18 18 Motor voltage 3Ph V 400 400 Main drive motor protection class IP55 kW 3 0 4 0 4 0 Mixer drive motor protection class IP55 kW 0 75 0 75...

Page 25: ...W 5 5 5 5 Mixer drive motor protection class IP55 kW 0 75 0 75 Rated current Main drive motor A 11 4 11 4 Rated current Mixer drive motor A 2 3 2 3 Cable cross section mm2 6 6 Mains fuse 400 V A time...

Page 26: ...26...

Page 27: ...y of machinery 2011 03 00 DIN EN 60204 1 Electrical equipment Part 1 2010 05 00 DIN EN 61000 6 2 VDE0839 6 2 Electromagnetic compatibility EMC 2006 03 00 Immunity to interference for industrial enviro...

Page 28: ...28...

Page 29: ......

Page 30: ...GmbH FOODTEC Gewerbestra e 5 D 89275 Elchingen Telefon 49 0 73 08 96 10 0 Telefax 49 0 73 08 96 10 98 e mail info kolbe foodtec com www kolbe foodtec de www kolbe foodtec com Original Translation temp...

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