background image

ENGLISH

6

7

HOIST INSPECTION

Frequent and Periodic inspections of the web strap hoist must be performed at the intervals described below to ensure 

proper operation and safety of the hoist.

Frequent Inspections

 require a visual examination (records not required) by the operator or other designated person.   

If conditions are found during inspection that constitutes a hazard, the designated person shall determine if a more 

detailed inspection is required. Frequent inspections should be performed at the following intervals:

  Normal Service – monthly

  Heavy Service – weekly to monthly

  Severe Service – daily to weekly

  Special or infrequent service – as recommended by a qualified person before and after each occurrence.

  Hoists that have been idle for one month or more, but no more than one year shall under-go a frequent inspection 

before put back into service.

Periodic Inspections

 require a visual inspection by a designated person who records the external conditions of 

the hoist to provide a basis for continuing inspection.  If conditions found during inspection constitute a hazard, a 

designated person shall determine if disassembly of the hoist is required.  Periodic inspections should be performed at 

the following intervals:

  Normal Service – yearly

  Heavy Service – semi-annually 

  Severe Service – quarterly

  Special or infrequent service – as recommended by a qualified person before the first such occurrence and as 

directed by the qualified person for any subsequent occurrence.

  Hoists that have been out of service for one year or more shall under-go a periodic inspection before put back  

into service.

The following charts detail the items that are required to be inspected during Frequent and Periodic inspections. A 

seperate chart is included in this instruction manual to record all Periodic Inspections.

Inspection Item

Normal Service

Heavy Service

Severe Service

Visual

Monthly

Record

 

Yearly

Visual

Weekly to 

Monthly

Record

Semi 

Annually

Visual

Daily to 

Weekly

Record

Quarterly

Frequent Inspection

All functional mechanisms for 

maladjustment and unusual sounds

Hooks (as designated in this manual)

Hook latch operation, if used

Web strap (as designated in this manual)

Lever for bends, cracks, etc.

Hoist support for damage

Inspection Item

Normal Service

Heavy Service

Severe Service

Visual

Monthly

Record

 

Yearly

Visual

Weekly to 

Monthly

Record

Semi 

Annually

Visual

Daily to 

Weekly

Record

Quarterly

Periodic Inspection

Requirements of frequent inspection

Evidence of loose bolts, nuts, or rivets

Evidence of worn, corroded, cracked, 

or distorted parts such as load blocks, 

suspension housing, levers, web 

strap attachments, clevises, yokes, 

suspension bolts, shafts, gears, 

bearings, pins, rollers, and locking and 

clamping devices

Evidence of damage to hook retaining 

nuts or collars, and pins and welds 

or rivets used to secure the retaining 

members

Evidence of damage or excessive wear 

of load sprockets

Evidence of worn pawls, cams, or 

ratchets; corroded, stretched, or broken 

pawl springs

Label designating load rating

End connections and terminations of 

web strap

WARNING: 

If service becomes necessary on the web strap hoist, all repairs MUST be made by Klein Tools  

or an authorized repair center. See Warranty/Repairs section of this manual for more information.

Dwg Name: 

KN1500P-EX-139799ART

  Dwg No: 

139799 

      

ECO No: 

15085  

Pkg Dwg Ref: 

1698

 

  

Rev: 

B

Color Reference: 

N/A

Dwg Name: 

KN1500P-EX-139799ART

  Dwg No: 

139799 

      

ECO No: 

15085  

Pkg Dwg Ref: 

1698

 

  

Rev: 

B

Color Reference: 

N/A

KN1500P-EX-139799ART.indd   6-7

11/22/2013   4:16:07 PM

Summary of Contents for KN1500P-EX

Page 1: ...het Hoist The Klein Tools KN1500P EX meets ASME B30 21 2005 standard for Manually Lever Operated Hoists Web Strap Type and ASME B30 10 2009 standard for hooks This instruction manual covers the operat...

Page 2: ...het Hoist The Klein Tools KN1500P EX meets ASME B30 21 2005 standard for Manually Lever Operated Hoists Web Strap Type and ASME B30 10 2009 standard for hooks This instruction manual covers the operat...

Page 3: ...e base bowl of the hook The latch shall not be allowed to support any part of the load The load is not applied to the point of the hook Before applying the load the operator shall be sure the web stra...

Page 4: ...to ratchet the web strap upwards or towards the U Continue to ratchet up until there is no longer any slack in the strap Releasing Tension on the Web Strap With a Load Attached 1 Switch the ratchet to...

Page 5: ...ed to be inspected during Frequent and Periodic inspections A seperate chart is included in this instruction manual to record all Periodic Inspections Inspection Item Normal Service Heavy Service Seve...

Page 6: ...nd sold for commercial or industrial uses are warranted to be free from defects in materials and workmanship for one year from the date of purchase THERE ARE NO IMPLIED WARRANTIES OF MERCHANTIBILITY O...

Page 7: ...in an applicable field or certificate of professional standing or who by extensive knowledge training and experience has successfully demonstrated the ability to solve or resolve problems relating to...

Page 8: ...itivo est n correctamente colocado en la base taza del gancho El cerrojo no debe soportar ninguna parte de la carga No se aplica la carga en el punto del gancho Antes de aplicar la carga el operador s...

Page 9: ...rinquete y dirigir la correa entretejida hacia arriba o hacia la posici n U Contin e accionando el trinquete hasta que la correa est completamente tensa Liberar Tensi n en la Correa Entretejida con Un...

Page 10: ...En este manual de instrucciones se incluye un cuadro para registrar todas las Inspecciones Peri dicas Elemento de Inspecci n Servicio Normal Servicio Pesado Servicio Intensivo Visual Mensualmente Regi...

Page 11: ...uso comercial o industrial no presentar n defectos en materiales ni de mano de obra durante un a o desde la fecha de compra EL PRODUCTO NO TIENE NINGUNA GARANT A IMPL CITA RESPECTO DE COMERCIABILIDAD...

Page 12: ...ensivo Servicio que implica un servicio normal o pesado con condiciones de funcionamiento anormales Servicio normal Servicio distribuido que implica el funcionamiento con cargas aleatoriamente distrib...

Page 13: ...o gancho Nenhuma parte da carga pode apoiar na trava A carga n o aplicada ao ponto do gancho Antes de aplicar a carga o operador deve ter certeza de que a amarra n o est torcida ou se v rias partes da...

Page 14: ...ou em U Continue a colocar a catraca para cima at que n o haja mais nenhuma parte frouxa na amarra Liberar a Tens o na Amarra com uma Carga Presa 1 Coloque a catraca para baixo ou na posi o D 2 Coloq...

Page 15: ...a neste manual de instru o para registrar todas as Inspe es Peri dicas Item para Inspe o Servi o Normal Servi o Pesado Servi o Severo Visual Mensalmente Registro Anualmente Visual Semanal a mensalment...

Page 16: ...s As talhas de amarra Klein e os componentes fabricados e vendidos para fins comerciais ou industriais t m garantia de n o terem defeitos no material e m o de obra por um ano a partir da data da compr...

Page 17: ...istribu das aleatoriamente dentro do limite de carga nominal ou cargas uniformes com menos de 65 da carga nominal por no m ximo 15 do tempo Servi o pesado Aquele que envolve opera o no limite da carga...

Page 18: ...nstall e de mani re ad quate dans la base creux du crochet Le loquet ne devrait pas supporter m me partiellement la charge La charge n est pas appliqu e la pointe du crochet Avant d appliquer la charg...

Page 19: ...ur actionner le cliquet et tirer la courroie en filet vers le haut ou vers le U Continuer actionner le cliquet vers le haut jusqu ce que la courroie soit compl tement tendue R duction de la tension de...

Page 20: ...es Inspections P riodiques l ment d inspection Service Normal Service Intensif Service S v re Visuel Mensuel Registre Annuel Visuel Hebdomadaire Mensuel Registre Semestriel Visuel Quotidien Hebdomadai...

Page 21: ...t d faut tant dans les mat riaux utilis s que dans leur fabrication pendant un an partir de la date d achat NULLE GARANTIE DE COMMERCIABILIT NI D ADAPTATION UNE FIN PARTICULI RE NE S APPLIQUE sa discr...

Page 22: ...n Not s Corrective Action Taken Acci n Correctiva Adoptada A es Corretivas Tomadas Mesure Corrective Prise Maintenance Performed Mantenimiento Realizado Manuten o executada Entretien effectu _____ ___...

Page 23: ...Taken Acci n Correctiva Adoptada A es Corretivas Tomadas Mesure Corrective Prise Maintenance Performed Mantenimiento Realizado Manuten o executada Entretien effectu _____ _____ _____ Approved By Aprob...

Page 24: ...ar _____ _____ _____ Approved By Aprobado por Aprovado por Approuv par Serial Number N mero de Serie N mero de S rie Num ro de S rie _______________________ Model Number N mero de Modelo N mero do Mod...

Page 25: ...e base bowl of the hook The latch shall not be allowed to support any part of the load The load is not applied to the point of the hook Before applying the load the operator shall be sure the web stra...

Page 26: ...to ratchet the web strap upwards or towards the U Continue to ratchet up until there is no longer any slack in the strap Releasing Tension on the Web Strap With a Load Attached 1 Switch the ratchet to...

Page 27: ...ed to be inspected during Frequent and Periodic inspections A seperate chart is included in this instruction manual to record all Periodic Inspections Inspection Item Normal Service Heavy Service Seve...

Page 28: ...nd sold for commercial or industrial uses are warranted to be free from defects in materials and workmanship for one year from the date of purchase THERE ARE NO IMPLIED WARRANTIES OF MERCHANTIBILITY O...

Page 29: ...in an applicable field or certificate of professional standing or who by extensive knowledge training and experience has successfully demonstrated the ability to solve or resolve problems relating to...

Page 30: ...itivo est n correctamente colocado en la base taza del gancho El cerrojo no debe soportar ninguna parte de la carga No se aplica la carga en el punto del gancho Antes de aplicar la carga el operador s...

Page 31: ...rinquete y dirigir la correa entretejida hacia arriba o hacia la posici n U Contin e accionando el trinquete hasta que la correa est completamente tensa Liberar Tensi n en la Correa Entretejida con Un...

Page 32: ...En este manual de instrucciones se incluye un cuadro para registrar todas las Inspecciones Peri dicas Elemento de Inspecci n Servicio Normal Servicio Pesado Servicio Intensivo Visual Mensualmente Regi...

Page 33: ...uso comercial o industrial no presentar n defectos en materiales ni de mano de obra durante un a o desde la fecha de compra EL PRODUCTO NO TIENE NINGUNA GARANT A IMPL CITA RESPECTO DE COMERCIABILIDAD...

Page 34: ...ensivo Servicio que implica un servicio normal o pesado con condiciones de funcionamiento anormales Servicio normal Servicio distribuido que implica el funcionamiento con cargas aleatoriamente distrib...

Page 35: ...o gancho Nenhuma parte da carga pode apoiar na trava A carga n o aplicada ao ponto do gancho Antes de aplicar a carga o operador deve ter certeza de que a amarra n o est torcida ou se v rias partes da...

Page 36: ...ou em U Continue a colocar a catraca para cima at que n o haja mais nenhuma parte frouxa na amarra Liberar a Tens o na Amarra com uma Carga Presa 1 Coloque a catraca para baixo ou na posi o D 2 Coloq...

Page 37: ...a neste manual de instru o para registrar todas as Inspe es Peri dicas Item para Inspe o Servi o Normal Servi o Pesado Servi o Severo Visual Mensalmente Registro Anualmente Visual Semanal a mensalment...

Page 38: ...S As talhas de amarra Klein e os componentes fabricados e vendidos para fins comerciais ou industriais t m garantia de n o terem defeitos no material e m o de obra por um ano a partir da data da compr...

Page 39: ...istribu das aleatoriamente dentro do limite de carga nominal ou cargas uniformes com menos de 65 da carga nominal por no m ximo 15 do tempo Servi o pesado Aquele que envolve opera o no limite da carga...

Page 40: ...nstall e de mani re ad quate dans la base creux du crochet Le loquet ne devrait pas supporter m me partiellement la charge La charge n est pas appliqu e la pointe du crochet Avant d appliquer la charg...

Page 41: ...ur actionner le cliquet et tirer la courroie en filet vers le haut ou vers le U Continuer actionner le cliquet vers le haut jusqu ce que la courroie soit compl tement tendue R duction de la tension de...

Page 42: ...es Inspections P riodiques l ment d inspection Service Normal Service Intensif Service S v re Visuel Mensuel Registre Annuel Visuel Hebdomadaire Mensuel Registre Semestriel Visuel Quotidien Hebdomadai...

Page 43: ...t d faut tant dans les mat riaux utilis s que dans leur fabrication pendant un an partir de la date d achat NULLE GARANTIE DE COMMERCIABILIT NI D ADAPTATION UNE FIN PARTICULI RE NE S APPLIQUE sa discr...

Page 44: ...n Not s Corrective Action Taken Acci n Correctiva Adoptada A es Corretivas Tomadas Mesure Corrective Prise Maintenance Performed Mantenimiento Realizado Manuten o executada Entretien effectu _____ ___...

Page 45: ...Taken Acci n Correctiva Adoptada A es Corretivas Tomadas Mesure Corrective Prise Maintenance Performed Mantenimiento Realizado Manuten o executada Entretien effectu _____ _____ _____ Approved By Aprob...

Page 46: ...ar _____ _____ _____ Approved By Aprobado por Aprovado por Approuv par Serial Number N mero de Serie N mero de S rie Num ro de S rie _______________________ Model Number N mero de Modelo N mero do Mod...

Reviews: