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\HydroChart 5000 Sonar Operations and Maintenance Manual

P/N 11210080, Rev. 02

This document contains proprietary information, and such information may not be
disclosed to others for any purpose or used for any manufacturing purpose without
expressed written permission from Klein Marine Systems, Inc. (KMS). The
information provided is for informational purposes only and is subject to change
without notice. KMS assumes no responsibility or liability for any errors,
inaccuracies or omissions that may be present in this document.

The SonarPro software program may be used or copied only in accordance with
the terms of the Software License Agreement.

©

Copyright 2010–2019 by Klein Marine Systems, Inc. All rights reserved.

SonarPro

®

is a registered trademark of Klein Marine Systems, Inc.

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and Pentium

®

are registered trademarks of Intel Corporation.

Windows

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Kevlar

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is a registered trademark of the DuPont Company.

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Summary of Contents for HydroChart 5000

Page 1: ...HYDROCHART 5000 SONAR SYSTEM Operations and Maintenance Manual P N 11210080 Rev 02 11 Klein Drive Salem NH 03079 1249 U S A Tel 603 893 6131 Fax 603 893 8807 www KleinMarineSystems com...

Page 2: ...assumes no responsibility or liability for any errors inaccuracies or omissions that may be present in this document The SonarPro software program may be used or copied only in accordance with the ter...

Page 3: ...bleshooting Failure to observe these warnings could result in injuries to personnel CAUTION Serious damage to the sonar electronics may occur if the Sonar Head Unit is operated out of the water for pe...

Page 4: ...is Manual xvi Note Warning Caution and Shock Hazard Notices xvii Customer Service xvii CHAPTER 1 Overview 1 1 1 1 Equipment 1 1 1 1 1 Sonar Head Unit 1 1 1 1 2 TPU 1 1 1 1 3 SonarPro Workstation 1 2 1...

Page 5: ...3 1 3 1 2 Unpacking the SonarPro Workstation 3 2 3 1 3 Unpacking the Sonar Head Unit and Deck Cable 3 2 3 2 Locating the Topside System Components 3 2 3 3 Power Requirements 3 2 3 3 1 Grounding 3 3 3...

Page 6: ...sassembling and Reassembling the Sonar Head Unit 4 3 4 3 1 Disassembling the Sonar Head Unit 4 3 4 3 2 Reassembling the Sonar Head Unit 4 10 APPENDIX A General Setup Configuration and Troubleshooting...

Page 7: ...vii A 6 Cable Pinouts A 10 A 7 NMEA 0183 Formats and Information A 10 APPENDIX B Drawings B 1...

Page 8: ...e 3 6 TPU Front Panel 3 12 Figure 3 7 SonarPro Workstation Front Panel 3 14 Figure 4 1 Removing the Phillips Head Screws from the Top of the Fairing 4 3 Figure 4 2 Removing the Skid Plates from the Fr...

Page 9: ...r and Altimeter Cables 4 11 Figure 4 17 Sonar Electronics Housing Connector End Cap Connectors 4 12 Figure 4 18 Sonar Head Unit Fully Assembled 4 12 Figure A 1 HydroChart 5000 Sonar System Basic Syste...

Page 10: ...d Maintenance Manual P N 11210080 Rev 02 List of Tables Table 1 1 Deck Cable Connector Sonar Head Unit 1 8 Table 3 1 TPU Power Cable Wiring 3 3 Table A 1 TPU Spares A 9 Table A 2 Sonar Head Unit Spare...

Page 11: ...ke manner but its liability under this warranty is limited to the obligation to remedy at Seller s expense any such service work not performed satisfactorily upon receipt of written notice within nine...

Page 12: ...to negligent or accidental mishandling f Except where Seller has performed the installation of specific equipment Seller assumes no responsibility for damage incurred during installation of equipment...

Page 13: ...e to resolve the dispute by good faith negotiation either Seller or Buyer may refer the matter to litigation LIMITATION OF LIABILITY TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW SELLER SHALL NOT...

Page 14: ...n or any network server owned by or leased to you provided that the Software is used only in connection with one KMS Series 3000 UUV 3500 3900 4900 5000 5000 V2 5900 HydroChart 3500 HydroChart 5000 or...

Page 15: ...limited rights only as provided in DFAR 252 227 7015 Nov 1995 or FAR 52 227 14 June 1987 whichever is applicable You agree not to remove or deface any portion of any legend provided on any licensed pr...

Page 16: ...e HydroChart 5000 Sonar System components including both functional and physical descriptions of the system Chapter 2 Specifications Provides detailed physical and performance specifications for the m...

Page 17: ...ore information about KMS and our products please go to our Web site at www KleinMarineSystems com NOTE Recommendations or general information that is particular to the material being presented or a r...

Page 18: ......

Page 19: ...customer provided over the side mount pole or ram configurations A jumper cable connects from the sonar electronics in the Sonar Head Unit to the deck cable and the deck cable connects to the TPU to p...

Page 20: ...inch 2560 x 1440 monitor a keyboard and a mouse 1 1 4 Deck Cable The deck cable is a Kevlar reinforced polyurethane jacketed coaxial cable that provides power and data communication between the Sonar...

Page 21: ...t survey planning data visualization and quality control target management and data recording and playback SonarPro also performs the side scan and bathymetry data processing Data can be logged in SDF...

Page 22: ...Overview HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02 Figure 1 1 HydroChart 5000 Sonar System Topside System Main Components SonarPro Workstation Transceiver and Proces...

Page 23: ...ed to as Phase Differencing component of the HydroChart 5000 Sonar System is not a multibeam sonar and requires that speed and range settings be considered when operating the system for 100 bottom cov...

Page 24: ...tched filters providing a 3dB bandwidth of 20 kHz centered at 455 kHz The filtered signal is then output to the Multiplexer board for sampling Multiplexer board The Multiplexer board digitizes the sig...

Page 25: ...Port Side Scan Transducer Array Stbd Side Scan Transducer Array Altimeter Sound Velocity Sensor Optional Receiver port Transmitter Receiver starboard Power Interface Power Supply Transmitter Control...

Page 26: ...n Figure 1 5 These boards are located in the TPU electronics chassis as shown in Figure 1 6 on page 1 10 The printed circuit boards along with their corresponding part numbers are the following Demult...

Page 27: ...Technical Description 1 9 Figure 1 5 HydroChart 5000 Sonar System TPU Electronics Block Diagram...

Page 28: ...Maintenance Manual P N 11210080 Rev 02 Figure 1 6 HydroChart 5000 Sonar System TPU Electronics Chassis Topside Telemetry board CPU board Demultiplexer 200V Power Supply 200V Power Filter board 12V Pow...

Page 29: ...e CPU board functions as the command and data interface between the SonarPro Workstation and the Sonar Head Unit It executes a real time data server which outputs sonar and sensor data to and receives...

Page 30: ...Power Filter board The 12V Power Filter board provides noise filtering of the 12V power supply for the Demultiplexer board LED board The LED board contains all of the front panel LED indicators It mou...

Page 31: ...0 kHz nominal 455 kHz actual Pulse length 16 ms maximum chirp Sonar data processing Uncorrected Range scale 50 75 100 and 150 m 50 and 75 m are high resolution Maximum range Up to 150 m per side Numbe...

Page 32: ...onar Head Unit together 2 2 2 TPU Size 8 9 cm 3 5 in H 48 3 cm 19 0 in W 35 6 cm 14 0 in D Weight 7 6 kg 17 lb Chassis type 2U 19 inch rack mount 2 2 3 SonarPro Workstation Size 8 9 cm 3 5 in H 48 3 c...

Page 33: ...6 ms and chirp 2 3 4 Receiver Type High gain tuned preamplifier with TVG Noise figure 1 dB nominal TVG range 80 dB 2 3 5 A D Converter Type Pipeline Resolution 14 bits Quantization Linear Sample rate...

Page 34: ...wide 15 5 cm 6 1 high w o mtg flange 23 1 cm 9 1 high w mtg flange Weight in air 29 5 kg 65 lb Weight in water 9 1 kg 20 lb 2 4 SonarPro Workstation For specifications on the SonarPro Workstation refe...

Page 35: ...Sound Velocity Sensor The Sonar Head Unit can accommodate several third party sound velocity sensors This data is recorded along with the sonar data and can be used for surface sound velocity measurem...

Page 36: ......

Page 37: ...predeployment test to verify that the system is operational System calibration Information on how to perform a patch test to account for residual biases in the system installation 3 1 Unpacking and In...

Page 38: ...weather and spray and where the temperatures are consistently between 0 C and 35 C 32 F and 95 F The location should also be near the Sonar Head Unit or be adequately equipped with devices for commun...

Page 39: ...e TPU and the SonarPro Workstation The one on the TPU is located on the front panel on the far right as shown in Figure 3 6 on page 3 12 The one on the SonarPro Workstation is located on the pack pane...

Page 40: ...Subcon male pins Apply a light coat of grease and never put grease into the female connectors NOTE When installing the Sonar Head Unit refer to Drawing 14605080 in APPENDIX B Drawings for the outline...

Page 41: ...onnector Do not over grease Align this connector with the female connector of the deck cable and press the connectors firmly together If necessary use a slight side to side rocking motion while pressi...

Page 42: ...of the topside system components connect together using the supplied cables User supplied cables are required for connecting to a GPS and to other equipment 3 6 1 TPU Connections All the connections t...

Page 43: ...r NOTE Connectors that are not called out are not used or are for factory use only NAV connector AC INPUT connector 1 PPS connector T F TRIG connector TRIG A connector LAN connector COM A Debug connec...

Page 44: ...ctors are the following USB USB connectors 4 plus 2 on the front panel Any two connect to the keyboard and the mouse The front panel USB connectors are shown in Figure 3 7 on page 3 14 DVI DVI connect...

Page 45: ...s 3 9 Figure 3 5 SonarPro Workstation Back Panel ON OFF switch AC INPUT connector ETHERNET connector 2 USB connector 4 NOTE Connectors that are not called out are not used or are available for optiona...

Page 46: ...llowing messages GLL or GGA VTG RMC optional 6 Connect the deck cable to the TOWFISH connector on the TPU 7 Connect an AC power cable to the AC INPUT connectors on the TPU and the SonarPro Workstation...

Page 47: ...WER Green LED that is on when the TPU is powered SYS READY Green LED that will flash while the TPU and the Sonar Head Unit are powering up and then remain on when the TPU is ready to link with SonarPr...

Page 48: ...tions and Maintenance Manual P N 11210080 Rev 02 Figure 3 6 TPU Front Panel POWER indicator SYS READY indicator T F POWER indicator TOWFISH indicators POWER switch STATUS indicators NOTE Indicators th...

Page 49: ...the hard drive is being accessed ETHERNET Green LED that flashes when there is activity on Ethernet port POWER Blue LED that is on when the SonarPro Workstation is on POWER switch Push button switch...

Page 50: ...oChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02 Figure 3 7 SonarPro Workstation Front Panel HARD DRIVE ACTIVITY indicator POWER ON indicator DVDRW optical drive ETHERNET indica...

Page 51: ...reciprocal lines run at different speeds depths and bottom slopes as inputs to compute the following residual biases Positioning Latency error Pitch bias Yaw bias Roll bias For the tests outlined belo...

Page 52: ...ormation 3 10 2 Latency Error This test will provide a measurement of the latency error or time in the overall system which manifests itself as a position error in the processed data It is recommended...

Page 53: ...ciprocal lines can be used to remove any roll offset The parallel lines run in a direction normal to the bottom feature can be used to compute the azimuth offset using several measurements of the acro...

Page 54: ......

Page 55: ...han one TPU SonarPro Workstation or Sonar Head Unit is used in a large survey operation Inventory the system and related spares and accessories carefully Record the serial numbers of the major compone...

Page 56: ...area subject to high tension repair or replace the cable 3 Inspect and clean the system connectors 4 Inspect the Sonar Head Unit for signs of corrosion or other damage 5 Check the underwater connecto...

Page 57: ...are recommended Cordless drill Phillips head driver bit 5 mm hex key 4 mm hex key Phillips screw driver 7 inch 1 2 x 13 threaded rod 4 3 1 Disassembling the Sonar Head Unit To disassemble the Sonar H...

Page 58: ...e the six M6 x 18 mm socket head cap screws that secure each of the two skid plates to the frame and then remove the plates and set them aside 6 Remove the six M6 x 12 mm Phillips head screws that sec...

Page 59: ...8 Separate the two halves of the fairing along with the transducers from the frame and set them alongside each other such that the connectors on the sonar electronics housing connector end cap can be...

Page 60: ...n with all the cables disconnected in Figure 4 7 The altimeter and jumper cables should be the only cables remaining that are attached to the frame unless an optional sound velocity sensor is installe...

Page 61: ...et the transducer rest inside the frame temporarily 11 Using the 4 mm hex key remove the M6 x 12 mm socket head cap screw that secures the sonar electronics housing to the angle bracket on the frame F...

Page 62: ...le and if the altimeter transducer was freed remove it also along with the altimeter cable The Sonar Head Unit is shown fully disassembled in Figure 4 11 The jumper cable is not shown Figure 4 11 Sona...

Page 63: ...cs housing connector end cap 15 Insert the 7 inch 1 2 x 13 threaded rod into the threaded hole in the middle of the connector end cap and hand tighten Figure 4 12 Tightening the Socket Head Cap Screws...

Page 64: ...is clean and free of dirt or scratches If the chassis was not removed proceed to Step 5 If dirt or scratches are present replace the O ring When replacing the O ring first clean the O ring surface ins...

Page 65: ...e transducer cables pass through the large holes in the fairings Port transducer black cable to the RX PORT connector Port transducer blue cable to the TX PORT connector Starboard transducer black cab...

Page 66: ...ance HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02 Figure 4 17 Sonar Electronics Housing Connector End Cap Connectors Figure 4 18 Sonar Head Unit Fully Assembled ALT RX P...

Page 67: ...Processing Unit TPU have voltages as high as 240 volts and some circuits in the sonar Sonar Head Unit have 1500 volts You should familiarize yourself with the location of these voltages before you at...

Page 68: ...e A 1 for the basic system setup information Also refer to CHAPTER 3 Preparation for Deployment for detailed connection information A 3 Installing SonarPro Insert the SonarPro CD into your CD ROM driv...

Page 69: ...Installing SonarPro A 3 Figure A 1 HydroChart 5000 Sonar System Basic System Setup Diagram SonarPro Workstation TPU Sonar Head Unit GPS Motion Reference Unit...

Page 70: ...GER indicator should begin flashing at the ping rate of the sonar A 4 2 Checking the Transmitters before Deployment Each transducer assembly contains separate transmitter and receiver arrays Each tran...

Page 71: ...s the rub test The image in the Sonar Viewer window should look something like that in Figure A 4 A 4 4 Setting up for Testing the Electronics Remove the Sonar Head Unit electronics as described in Di...

Page 72: ...LED D40 The voltage can be checked at JP8 The 5 volts is generated by a switching regulator and indicated by green LED D37 The voltage can be checked at L37 TPGND1 provides a ground reference A secon...

Page 73: ...or J5 1 2 J6 1 2 to view the two transmitter outputs These are floating differential output pairs so the signal levels at pin 1 and 2 may be unequal But all four pins should show transmitter outputs s...

Page 74: ...s to be having problems on one side this is an indication that you may have a receiver problem Try swapping the receiver boards and see if the problem follows the board A 4 8 Sonar Head Unit Power Sup...

Page 75: ...eck cable is recommended Table A 1 TPU Spares QTY P N DESCRIPTION 1 14105785 Demultiplexer Board 1 14105873 CPU Board 1 11700098 200V Power Supply Board 1 14104980 200V Power Filter Board 1 11700092 1...

Page 76: ...DIX A General Setup Configuration and Troubleshooting HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02 A 6 Cable Pinouts A 7 NMEA 0183 Formats and Information Figure A 8 Cab...

Page 77: ...NMEA 0183 Formats and Information A 11...

Page 78: ...A 12 APPENDIX A General Setup Configuration and Troubleshooting HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02...

Page 79: ...in Table B 1 are the drawings included in this appendix Table B 1 List of Drawings DRAWING NO TITLE 14605080 Outline Drawing HydroChart 5000 14605912 Outline Drawing TPU 15100918 Assembly Drawing Deck...

Page 80: ...B 2 APPENDIX B Drawings HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02...

Page 81: ...B 3...

Page 82: ...B 4 APPENDIX B Drawings HydroChart 5000 Sonar Operations and Maintenance Manual P N 11210080 Rev 02...

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