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Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Procedure for Using Kearney PH14 Dies

1.  No die holder assemblies are needed. Dies fi t 

directly into tool.

2.  Select proper die set for fi tting to be crimped.

Note:  Do not use non-butting dies (crimps con-
trolled by tonnage) in this tool, as damage could 
occur to connectors and/or conductors.

3.  Install upper die in hole in top of “C” head. Snap in 

place with top die retaining plunger (6).

4.  Install lower die in hole in end of piston. Snap in 

place with bottom die retaining plungers (6).

Adapter Kits

Procedure for Using Kearney PH2 Dies;
48824 Die Holder Kit

1.  Install 48823 PH2 die spacer assembly into hole 

in top of “C” head. Snap in place with retaining 
spring plunger (6).

2.  Install upper 48825 die holder assembly into hole in 

die spacer assembly. Lock in place with die spacer 
retaining screw.

3.  Install lower 48825 die holder assembly in hole in 

end of piston. Snap in place with bottom die holder 
retaining spring plungers (6).

4.  Select proper die set for fi tting to be crimped.

Note:  Do not use non-butting dies (crimps con-
trolled by tonnage) in this tool, as damage could 
occur to connectors and/or conductors.

5.  Slide die into place in top die holder tight against 

shoulder. Detent screw will snap into groove of 
die. Lock in place with top die retaining cap screw. 
Repeat operation for other die entry.

PH2 Die Holder Kit 48824 contains:
(1) 48823 and (2) 48825 Die Holders

PH14 DIES

BOTTOM DIE
RETAINING SPRING
PLUNGERS (6)

TOP DIE HOLDER
RETAINING SPRING PLUNGER (6)

TOP DIE HOLDER
RETAINING SPRING PLUNGER (6)

48823 PH2 
DIE SPACER 
ASSEMBLY

DETENT SCREWS

TOP DIE
RETAINING SCREW

48825 PH2
DIE HOLDER ASSEMBLIES

BOTTOM DIE
RETAINING SCREW

TOP DIE HOLDER
RETAINING SCREW

BOTTOM DIE  HOLDER
RETAINING SPRING PLUNGERS (6)

Summary of Contents for EK 135L

Page 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Page 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Page 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Page 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Page 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Page 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Page 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Page 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Page 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Page 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Page 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Page 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Page 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

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