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Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Maintenance

Wear eye protection when operating 
or servicing this tool. 

Failure to wear eye protection could 
result in serious eye injury from 
fl ying debris or hydraulic oil. 

Skin injection hazard:

Do not use hands to check for oil 
leaks. Oil under pressure easily 
punctures skin. If injured, seek 
medical attention immediately to 
remove oil.

Failure to observe this warning 
could result in serious injury, gan-
grene, or death.

Do not use solvents or fl ammable 
liquids to clean the tool body. 
Solvents or fl ammable liquids could 
ignite and cause serious injury or 
property damage.

Pinch points:

Remove battery before changing 

• 

dies, adapters, or jaws.

Keep hands away from the crimp-

• 

ing tool head when crimping.

Failure to observe these warnings 
could result in severe injury or death.

Relief valve adjustments must be done by an 
authorized service center.

Daily

Before use:

1.  Inspect the tool for wear or damage, such as cracks, 

gouges, or chips.

2.  Inspect the tool for damage or leaks.

3.  Inspect the rotation of the head assembly. Fully 

retract the ram. The head should rotate no more 
than 360°. If damage is detected, send the tool to a 
Klauke  Authorized Service Center for inspection.

After use:

1.  Use a damp cloth and mild detergent to clean the 

housing. Allow the housing to dry.

2.  Fully retract the ram. Place the tool in the carrying 

case and store in a cool, dry place.

3.  If necessary, recharge the batteries. Refer to the 

instructions supplied with the battery charger.

Monthly

1.  Thoroughly clean all surfaces.

2.  Check the oil level.

Annually or After 10,000 Crimps

1.  Replace the hydraulic oil.

2.  Send the tool to a Klauke  Authorized Service Center 

for inspection.

Checking the Oil Level

1.  Remove the screws holding the housing cover 

together.

2.  Point the crimping head downward and remove the 

oil reservoir plug. Fill reservoir if necessary.

3.  Replace the oil plug and housing cover.

Summary of Contents for EK 135L

Page 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Page 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Page 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Page 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Page 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Page 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Page 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Page 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Page 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Page 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Page 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Page 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Page 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

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