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Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Operation

Inspect tool and dies before use. Replace any 
worn or  damaged parts. A damaged or improp-
erly  assembled tool can break and strike nearby 
personnel. 

Failure to observe this warning could result in severe 
injury or death.

Electric shock hazard:

This tool is not insulated. When 
using this unit on or near energized 
electrical lines, use proper personal 
protective equipment.

Failure to observe this warning 
could result in severe injury or death.

Wear eye protection when operating 
or servicing this tool. 

Failure to wear eye protection could 
result in serious eye injury from 
fl ying debris or hydraulic oil. 

Pinch points:

Remove battery before changing 

• 

dies, adapters, or jaws.

Keep hands away from the crimp-

• 

ing tool head when crimping.

Failure to observe these warnings 
could result in severe injury or death.

Do not use this tool for continuous use. After 30 to 

• 

40 cycles, allow the tool to cool for 15 minutes.

Do not secure this tool in a vise. This tool is 

• 

designed for hand-held operation.

This tool may be used in damp or wet environ-

• 

ments; however, air-drying is recommended before 
use if the tool becomes soaked. Damage may 
result when the tool is operated prior to thorough 
drying when electrical components are soaked.

Use this tool for the manufacturer’s intended 

• 

purpose only.

Failure to observe these precautions may result in 
injury or property damage.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is 
pulled. It remains on for 10 seconds after the trigger is 
released.

LED Indicator (red)

This tool is equipped with a special circuit board incor-
porating several important features to inform the user 
about the current status of the unit. The LED signals in 
the following cases:

What happens

Signal

What it means

Flashing light for 2 seconds

Battery is inserted in tool

Constant light for 20 seconds 
at end of cycle

Battery charge is below 
17 V at beginning of cycle

Tool will 

not

 start, and 

constant light for 20 seconds 
when trigger is released

Battery charge is below 
16 V at beginning of cycle

Tool will stop, and constant 
light for 20 seconds after 
trigger is released

Battery voltage drops 
below 13 V during cycle

Tool will stop, and fl ashing 
light for 20 seconds when 
trigger is released

 

Motor current exceeds 
20 A during cycle

Circuit has become too hot

Pressure Sensor

This tool is equipped with a pressure sensor that alerts 
the user of an incomplete crimp.

If the tool is manually retracted before completion of a 

• 

crimp, the red LED and an audible beep will be active 
for 2 seconds.

If the tool is unable to reach the required crimp force, 

• 

the red LED, work light, and an audible beep will pulse 
until after the trigger is released.

Summary of Contents for EK 135L

Page 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Page 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Page 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Page 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Page 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Page 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Page 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Page 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Page 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Page 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Page 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Page 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Page 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

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