10
Instruction manual
EK 135L
HE.13451_A © 01/2013 R&D-2
Operation
(cont’d)
For a cUL or UL classifi ed crimp, see the connector
table in this instruction manual.
Preparation
Note: When using KC12-type dies, complete the
number of crimps listed on the “Connector Selection”
chart in this manual. For other dies, complete the
number of crimps specifi ed by the manufacturer.
1. Select a proper size and type of connector to
correspond with the wire or cable.
2. Strip the cable to an appropriate length. Follow the
connector manufacturer’s instructions.
Note: Apply an oxide inhibitor, if required.
See the connector manufacturer’s instructions.
3. Clean the die seat area.
Crimping
1. Insert the cable fully into the connector.
2. Align the connector between the crimping dies as
shown below.
3. For a UL or cUL classifi ed crimp, complete the
number of crimps specifi ed under “Connector
Selection”.
4. For a single crimp, position the connector so the
crimp will be located at the center of the barrel.
For a double crimp, position the connector so two
crimps will be evenly spaced between the connec-
tor marks.
5. Depress the trigger to advance the piston. Hold the
trigger down until the piston automatically begins to
retract.
Notes: If the crimping tool does not automatically
retract, the crimp is incomplete.
It is normal for the battery load display to light at
both the beginning and near the end of the crimping
cycle.
6. Release the trigger until the piston retracts
completely.
7. To stop the ram from returning fully, activate the
trigger for a brief moment. This activation will close
the retraction valve and stop the retraction motion.
Note: if it is necessary to retract the piston before
a crimp cycle is complete, push the retract button.
Pushing the retract button will result in complete
retraction of the piston.
After completing the last crimp on an aluminum
connector, wipe off the excess oxide inhibitor.
An incomplete crimp can cause a fi re.
Use proper die, connector, and cable combina-
•
tions. Improper combinations can result in an
incomplete crimp.
The relief valve sounds and the ram automatically
•
retracts to indicate a completed crimp. If you do
not hear the sound of the relieve valve or the ram
does not automatically retract, the crimp is not
complete.
Failure to observe these warnings could result in
severe injury or death.
