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Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Identifi cation

Crimping Tool

Length .....................................................19.5" (495.3 mm)

Width .........................................................3.00" (76.2 mm)

Height (with battery) ..............................12.25" (311.2 mm)

Mass/Weight (with battery) .....................21.25 lb (9.63 kg)

Crimping Force ........................................ 15 tons (135 kN)

Hydraulic Oil ....... 52057878 biodegradable hydraulic fl uid 

Recommended Operating 
Temperature Range .......... 5 °F to 122 °F (–15 °C to 50 °C) 

Battery Charger

Read the instructions supplied with the battery charger

Specifi cations

1.  LED Work Light (white)

2.  Die Release Button

3. Crimping 

Head

4. Lanyard 

Ring

5. Housing

6. Retract 

Button

7.  LED Indictor (red)

8. Battery

9. Trigger

Crimping Capacities

Maximum Crimping Capacity 

Aluminum ..................................................... 1250  kcmil
Copper ......................................................... 1500  kcmil

*With PH14 Dies (no Adapter Kit needed):
 

1027 kcmil 48/7 ACSR

*With 48824 Die Holder Kit for PH2 Dies:
 

477 26/27 ACSR tension, 

 

terminals through 1033 kcmil

With 48788 Die Holder Kit for TBM 15 Dies:
 

1000 kcmil copper and aluminum fi ttings

With 48820 Die Holder Kit for Y46 Dies:
 

1250 kcmil aluminum and

 

1500 kcmil copper fi ttings

With 48802 Die Holder Kit for 12-ton “U” Dies:
 

500 kcmil copper splices, 

 

750 kcmil copper terminals, 

 

350 kcmil aluminum splices, 

 

750 kcmil aluminum terminals

  *  Do not use non-butting dies (crimps controlled by 

tonnage) in this tool, as damage could occur to 
 connectors and/or conductors.

9

8

2

3

4

7

6

5

1

52047087

120 VAC corded adapter

52047088

230 VAC corded adapter

52049189

18 V, 3 Ah lithium-ion battery

52049201

120 VAC, 18 V charger

52049202

230 VAC, 18 V charger

52049204

12 VDC, 18 V charger

52054992

Li (18 V) to NiCd, NiMH (12 V) charger adapter

50122746

Carrying strap

Summary of Contents for EK 135L

Page 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Page 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Page 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Page 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Page 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Page 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Page 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Page 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Page 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Page 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Page 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Page 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Page 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

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