Danfoss VLT Automation Drive FC 300 User Manual Download

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Contents

1. How to Read these Operating Instructions

How to Read these Operating Instructions

Approvals

Symbols

Abbreviations

2. Safety Instructions and General Warning

Disposal Instruction

High Voltage

Safety Instructions

Avoid Unintended Start

Safe Stop

Safe Stop Installation

IT Mains

3. How to Install

How to Get Started

Pre-installation

Planning the Installation Site

Receiving the Frequency Converter

Transportation and Unpacking

Lifting

Rated Power

Mechanical Installation

Tools Needed

General Considerations

Installation in Enclosures - IP00 / Chassis units

Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units

Floor Mounting - Pedestal Installation IP21 (NEMA1) and IP54 (NEMA12)

Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)

IP21 Drip shield installation (D1 and D2 enclosure)

Field Installation of Options

Installation on pedestal

Electrical Installation

Control Wires

Power Connections

Mains connection

Fuses

Electrical Installation, Control Terminals

VLT

Automation Drive FC 300

Operating Instructions High Power

Contents

MG.33.U1.02 - VLT

is a registered Danfoss trademark

Summary of Contents for VLT Automation Drive FC 300

Page 1: ...Rated Power 19 Mechanical Installation 19 Tools Needed 20 General Considerations 20 Installation in Enclosures IP00 Chassis units 30 Installation on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units 30 Floo...

Page 2: ...mal Protection 70 4 How to Programme 71 The Graphical and Numerical LCP 71 How to Programme on the Graphical LCP 71 How to Programme on the Numerical Local Control Panel 72 Quick Setup 74 Parameter Li...

Page 3: ...quency converter Chapter 6 Warnings and Alarms assists in solving problems that may occur when using the frequency converter Available Literature for FC 300 The VLT Automation Drive FC 300 Operating I...

Page 4: ...es something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates default setting 1 How to Read these Operating Instructions VLT Automation Drive FC 300 Ope...

Page 5: ...ance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nominal motor vo...

Page 6: ...2 Safety Instructions and General Warning VLT Automation Drive FC 300 Operating Instructions High Power 6 MG 33 U1 02 VLT is a registered Danfoss trademark 2...

Page 7: ...40 minutes 525 690 V 37 250 kW 20 minutes 315 560 kW 30 minutes FC 300 Operating Instructions Software version 4 5x These Operating Instructions can be used for all FC 300 frequency converters with s...

Page 8: ...up When using the frequency converter wait at least 40 minutes Shorter time is allowed only if indicated on the nameplate for the specific unit Leakage Current The earth leakage current from the frequ...

Page 9: ...defined by draft CD IEC 61800 5 2 or Stop Category 0 as defined in EN 60204 1 It is designed and approved suitable for the requirements of Safety Category 3 in EN 954 1 This functionality is called Sa...

Page 10: ...ened cable instead of a screened one Illustration 2 1 Bridge jumper between terminal 37 and 24 VDC The illustration below shows a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 The cir...

Page 11: ...ety instructions before installing the unit Mechanical Installation Mechanical mounting Electrical Installation Connection to Mains and Protecting Earth Motor connection and cables Fuses and circuit b...

Page 12: ...f the frequency converter is without built in fuses ensure that the external fuses are rated correctly 3 2 2 Receiving the Frequency Converter When receiving the frequency converter please make sure t...

Page 13: ...er in the dedicated lifting eyes Use a bar to avoid bending the lifting holes of the frequency converter Illustration 3 3 Recommended lifting method VLT Automation Drive FC 300 Operating Instructions...

Page 14: ...3 2 5 Mechanical Dimensions 3 How to Install VLT Automation Drive FC 300 Operating Instructions High Power 14 MG 33 U1 02 VLT is a registered Danfoss trademark 3...

Page 15: ...VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss trademark 15 3...

Page 16: ...3 How to Install VLT Automation Drive FC 300 Operating Instructions High Power 16 MG 33 U1 02 VLT is a registered Danfoss trademark 3...

Page 17: ...VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss trademark 17 3...

Page 18: ...40 mm 997 mm 1277 mm Width 420 mm 420 mm 420 mm 420 mm 408 mm 408 mm Depth 373 mm 373 mm 373 mm 373 mm 373 mm 373 mm Max weight 104 kg 104 kg 151 kg 151 kg 91 kg 138 kg Mechanical dimensions E Enclosu...

Page 19: ...IP 21 54 00 NEMA Type 1 Type 12 Chassis Rated power 250 400 kW at 400 V 380 500 V 355 560 kW at 690 V 525 690 V 240 400 kW at 400 V 380 500 V 355 560 kW at 690 V 525 690 V 3 3 Mechanical Installation...

Page 20: ...y converter in position A Torx T50 tool is needed to install the E1 enclosure in IP21 and IP54 enclosure types 3 3 2 General Considerations Space Ensure proper space above and below the frequency conv...

Page 21: ...ure IP21 54 D1 and D2 Right Enclosure IP00 D3 D4 and E2 Illustration 3 7 Airflow direction and necessary space for cooling Enclosure IP21 54 E1 VLT Automation Drive FC 300 Operating Instructions High...

Page 22: ...s Take the following position of the terminals into consideration when you design for cables access Illustration 3 8 Position of power connections Illustration 3 9 Position of power connections Discon...

Page 23: ...9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6...

Page 24: ...llustration 3 10 IP21 NEMA Type 1 and IP54 NEMA Type 12 enclosure power connection positions Illustration 3 11 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection positions detail B 3 Ho...

Page 25: ...inal locations E2 enclosures Take the following position of the terminals into consideration when designing the cable access Illustration 3 13 IP00 enclosure power connection positions VLT Automation...

Page 26: ...to bend Consider the optimum position of the frequency converter for ensuring easy installation of the cables Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Ear...

Page 27: ...n 3 16 Terminal in details Illustration 3 17 Position of earth terminals IP00 VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss tra...

Page 28: ...essary airflow over the heat sink must be secured The flow rate is shown below Enclosure Door fan Top fan airflow Airflow over heat sink IP21 NEMA 1 IP54 NEMA 12 D1 and D2 170 m3 h 100 cfm 765 m3 h 45...

Page 29: ...uct Kit Ordering Numbers Back cooling Using the channel from the back allows easy installation in for example control rooms The unit mounted to the rear of the enclosure allows a similar easy cooling...

Page 30: ...lation on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units This only applies for D1 and D2 enclosures It must be considered where to install the unit Take the relevant points into consideration before you...

Page 31: ...pe 12 enclosed frequency converters can also be installed on a pedestal D1 and D2 enclosures Ordering No 176F1827 Please see the Pedestal Kit Instruction Manual 175R5642 for further information Illust...

Page 32: ...re Illustration 3 23 Drill master for fixing holes in floor Mount the drive on the pedestal and fix it with the included bolts to the pedestal as shown on the illustration Illustration 3 24 Mounting o...

Page 33: ...stration 3 25 Cable entry viewed from the bot tom of the frequency converter Enclosure D1 and D2 Illustration 3 26 Cable entry seen from the bot tom of the frequency converter Enclosure E1 The bottom...

Page 34: ...installation When using multiple frequency converters in one enclosure it is recommended that each drive is mounted on its own back panel and supported along the mid section of the panel These duct w...

Page 35: ...for the en closure top and bottom plates The duct work may also be used to locate the openings Illustration 3 29 Templates Install gasket material on the back openings of the frequency converter prio...

Page 36: ...e bottom of the frequency convert er Illustration 3 31 Bottom duct adapter Illustration 3 32 Bottom duct adapter with gasket installed Illustration 3 33 Bottom duct adapter installed Illustration 3 34...

Page 37: ...op ductwork with longer screws provided with the kit Illustration 3 35 Top of IP 00 Chassis frequency converter Install the back panel in the enclosure see il lustration below Use Rittal PS4593 000 br...

Page 38: ...Alternatively the mounting template supplied drawing can be used to make the enclosure cutout Illustration 3 40 Rittal enclosure top with cutout Standard Rittal enclosures top is cut Gasket is not us...

Page 39: ...les on the top cover of the frequency converter Use the longer T25 screws provided with the kit in the existing frequency converter top cover holes The duct work will fit over the frequency converter...

Page 40: ...the bottom duct less the cover Assembly includes the mounting of 3 angle brackets on the front and sides of the partially assembled bottom duct The bottom duct collar is bolted to the duct using 3 T25...

Page 41: ...bottom cutout Temporarily install the bottom duct work as shown to the right Use the inside of the ductwork to mark the bottom of the en closure for the opening VLT Automation Drive FC 300 Operating I...

Page 42: ...ttom cutout Illustration 3 56 Bottom ductwork installed The bottom duct work is rotated into place as shown The bottom ductwork is a tight fit by design The upper part of the duct fits under the botto...

Page 43: ...ighten the three screws to the specified tor que The bottom duct work is not fastened to Rittal enclosure Illustration 3 58 Move mounting screws from the outer hole to the inner hole Install the front...

Page 44: ...trol components of the frequency converter via the door fan and to maintain the IP21 NEMA 1 or IP54 NEMA 12 degrees of enclosure protections There is one pedestal that fits both frames D1 and D2 Requi...

Page 45: ...talled Multiple frequency converters may be moun ted side by side The interior side closing plates are left off NOTE The front and side cover mounting screws are now recessed M6 Torx socket flat head...

Page 46: ...ear side Illustration 3 66 Three front screws Illustration 3 67 Frame D2 with pedestal installed 3 How to Install VLT Automation Drive FC 300 Operating Instructions High Power 46 MG 33 U1 02 VLT is a...

Page 47: ...e the relevant fieldbus instruction The cable must be placed to the left inside the frequency converter and tied down together with other control wires In the IP 00 Chassis and IP 21 NEMA 1 units it i...

Page 48: ...he unit must be with built in fuses Recommended fuses can be seen in the tables in the fuses section Always ensure that proper fusing is made according to local regulation The mains connection is fitt...

Page 49: ...wave filters to reduce the acoustic noise from a motor the switching frequency must be set according to the instruction in Par 14 01 Term no 96 97 98 99 U V W PE1 Motor voltage 0 100 of mains voltage...

Page 50: ...D enclosures Illustration 3 74 Compact IP 21 NEMA 1 and IP 54 NEMA 12 with disconnect fuse and RFI filter enclosure D2 Illustration 3 75 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA typ...

Page 51: ...h disconnect fuse and RFI filter enclosure E2 Illustration 3 77 Position of earth terminals IP00 E enclosures VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02...

Page 52: ...possible surface area The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individ...

Page 53: ...he internal RFI capacities filter capacitors between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents accordin...

Page 54: ...on 96 97 98 99 Mains U T1 V T2 W T3 Ground Earth Terminal U T1 96 connected to U phase Terminal V T2 97 connected to V phase Terminal W T3 98 connected to W phase The direction of rotation can be chan...

Page 55: ...diate circuits of several frequency converters Please note that voltages up to 1099 VDC may occur on the terminals Load sharing calls for extra equipment For further information please contact Dan fos...

Page 56: ...uency converter is supplied by DC or if the fan must run independently of the power supply an external power supply can be applied The connection is done to the power card Terminal No Function 100 101...

Page 57: ...rical Fuse Tables Size Type Buss mann E1958 JFHR2 Buss mann E4273 T JDDZ SIBA E180276 RKI JDDZ LittelFuse E71611 JFHR2 Ferraz Shawmut E60314 JFHR2 Buss mann E4274 H JDDZ Bussmann E125085 JFHR2 Interna...

Page 58: ...e and amperage may be substituted for external use Danfoss PN Bussmann Ferraz Siba 20220 170M4017 6 9URD31D08A0700 20 610 32 700 20221 170M6013 6 9URD33D08A0900 20 630 32 900 Table 3 10 Additional Fus...

Page 59: ...P110 P200 380 500 V type gG P250 P400 380 500 V type gR VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss trademark 59 3...

Page 60: ...l start coasting A KLIXON switch must be installed that is normally closed If this function is not used 106 and 104 must be short circuited together 3 5 16 Access to Control Terminals All terminals to...

Page 61: ...1 2 3 VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss trademark 61 3...

Page 62: ...ast inverse Terminal 37 Safe stop where available 3 6 2 Pulse Start Stop Terminal 18 Par 5 10 9 Latched start Terminal 27 Par 5 12 6 Stop inverse Terminal 37 Safe stop where available 3 How to Install...

Page 63: ...x02 x series type 3 6 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analogue input 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Volt Te...

Page 64: ...ases and depending on installation result in 50 60 Hz earth loops due to noise from mains supply cables If this occurs it may be necessary to break the screen or insert a 100 nF capacitor between scre...

Page 65: ...olarity of control terminals NB Control cables must be screened armoured VLT Automation Drive FC 300 Operating Instructions High Power 3 How to Install MG 33 U1 02 VLT is a registered Danfoss trademar...

Page 66: ...cal terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S801 be caref...

Page 67: ...Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model eq...

Page 68: ...ter entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss for service make sure to mention number and alarm description NB Un...

Page 69: ...in an over voltage situation the mechanical brake immediately cuts in 3 9 2 Parallel Connection of Motors The frequency converter can control several parallel connected motors The total current consum...

Page 70: ...otection when par 1 90 Motor Thermal Protection is set for ETR Trip and par 1 24 Motor current IM N is set to the rated motor current see motor name plate For thermal motor protection it is also possi...

Page 71: ...s and indicator lights changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and indicator lights LEDs All data is displayed in a gra...

Page 72: ...o four functional groups 1 Numerical display 2 Menu keys and indicator lights changing parameters and switching between display functions 3 Navigation keys and indicator lights LEDs 4 Operation keys a...

Page 73: ...it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation Set desired AMA function Enable com plete AMA is recom...

Page 74: ...ckage 1 22 English US Part of Language package 4 27 Greek Part of Language package 4 28 Portuguese Part of Language package 4 36 Slovenian Part of Language package 3 39 Korean Part of Language package...

Page 75: ...essary to adapt the load independent settings in par 1 50 to 1 53 For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 0...

Page 76: ...7 Reset Counter A 62 Reset Counter B 65 1 29 Automatic Motor Adaptation AMA Option Function The AMA function optimizes dynamic motor performance by au tomatically optimizing the advanced motor paramet...

Page 77: ...take up to 10 min depending on the power rating of the motor NB Avoid generating external torque during AMA NB If one of the settings in par 1 2 Motor Data is changed par 1 30 to 1 39 the advanced mot...

Page 78: ...t set in par 4 18 The value 0 00 corresponds to 0 01 s in speed mode See ramp up time in par 3 41 Par 3 42 tacc s x nM N par 1 25 RPM ref RPM 4 3 Parameter Lists Changes during operation TRUE means th...

Page 79: ...tor related parameters 2 xx Brake parameters 3 xx References and ramping parameters includes DigiPot function 4 xx Limits Warnings setting of limits and warning parameters 5 xx Digital inputs and outp...

Page 80: ...TRUE Uint16 0 24 Display Line 3 Large 1602 All set ups TRUE Uint16 0 25 My Personal Menu SR 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Ui...

Page 81: ...Uint8 1 3 Adv Motor Data 1 30 Stator Resistance Rs ExpressionLimit All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr ExpressionLimit All set ups FALSE 4 Uint32 1 33 Stator Leakage Reactance X1 Expre...

Page 82: ...SE Uint8 1 74 Start Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 1 75 Start Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Uint32 1 8 Stop Adju...

Page 83: ...TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 2 Mechanical Brake 2 20...

Page 84: ...ups TRUE Uint8 3 19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 40 Ramp 1 Type 0 Linear All set ups TRUE Uint8 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Ui...

Page 85: ...Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 75 Ramp 4 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 76 Ramp 4 S ramp Ratio at Accel End 50 All set ups TRUE 0 Uint8 3 77 Ram...

Page 86: ...eed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 00 A All set ups TRUE 2 Uint32 4 51 Warning C...

Page 87: ...Uint8 5 31 Terminal 29 Digital Output null All set ups x TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 null All set ups TRUE Uint8 5 33 Term X30 7 Digi Out MCB 101 null All set ups TRUE Uint8 5 4 Relay...

Page 88: ...e Output Max Freq X30 6 ExpressionLimit All set ups TRUE 0 Uint32 5 7 24V Encoder Input 5 70 Term 32 33 Pulses per Revolution 1024 N A All set ups FALSE 0 Uint16 5 71 Term 32 33 Encoder Direction 0 Cl...

Page 89: ...6 3 Analog Input 3 6 30 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 ReferenceF...

Page 90: ...No function All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 Normal All set ups TRUE Uint...

Page 91: ...0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 Max Inter Char De...

Page 92: ...udrate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 6...

Page 93: ...Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 CO...

Page 94: ...pressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule O...

Page 95: ...set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integratio...

Page 96: ...ic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All...

Page 97: ...on in Slot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW...

Page 98: ...temperature 0 C All set ups FALSE 100 Int16 16 20 Motor Angle 0 N A All set ups TRUE 0 Uint16 16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 U...

Page 99: ...Int16 16 72 Counter A 0 N A All set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set up...

Page 100: ...17 26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baudrate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7...

Page 101: ...Denominator 1 N A 2 set ups TRUE 0 Uint32 32 12 User Unit Numerator 1 N A 2 set ups TRUE 0 Uint32 32 3 Encoder 1 32 30 Incremental Signal Type 1 RS422 5V TTL 2 set ups TRUE Uint8 32 31 Incremental Res...

Page 102: ...avior for Slave 0 Reversing allowed 2 set ups TRUE Uint8 32 69 Sampling Time for PID Control 1 ms 2 set ups TRUE 3 Uint16 32 70 Scan Time for Profile Generator 1 ms 2 set ups TRUE 3 Uint8 32 71 Size o...

Page 103: ...rker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 22 Slave Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 23 Start Behaviour for Marker Sync 0 Start Function 1 2 set ups TRUE Uint16 33...

Page 104: ...TRUE Uint8 33 62 Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63 Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64 Terminal X59 2 Digital Output 0 No functi...

Page 105: ...PCD 8 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digi...

Page 106: ...5 General Specifications VLT Automation Drive FC 300 Operating Instructions High Power 106 MG 33 U1 02 VLT is a registered Danfoss trademark 5...

Page 107: ...sec Starting torque Variable torque maximum 110 for 60 sec Overload torque Variable torque maximum 110 for 60 sec Percentage relates to the nominal torque Digital inputs Programmable digital inputs 4...

Page 108: ...approx 200 Max current 30 mA Resolution for analog inputs 10 bit sign Accuracy of analog inputs Max error 0 5 of full scale Bandwidth 100 Hz The analog inputs are galvanically isolated from the supply...

Page 109: ...ally isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output Terminal number 12 13 Output voltage 24 V 1 3 V Max load 200 mA The 24 V DC supply is galvanical...

Page 110: ...NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 over voltage category III pollution degree 2 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the rest of...

Page 111: ...ring of the heatsink ensures that the frequency converter trips if the temperature reaches a predefined level An overload temperature cannot be reset until the temperature of the heatsink is below the...

Page 112: ...kVA 500 247 229 312 288 392 344 469 422 Typical Shaft Output High Overload 150 kW 400 110 132 160 200 Normal Overload 110 kW 400 132 160 200 250 High Overload 150 HP 460 150 200 250 300 Normal Overlo...

Page 113: ...e Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 Deg C to 40 Deg C continuously periodi cally at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Adjustable Frequency Drive Pro...

Page 114: ...10 kVA 500 575 514 701 562 766 646 881 695 Typical Shaft Output High Overload 150 kW 400 250 315 355 400 Normal Overload 110 kW 400 315 355 400 450 High Overload 150 HP 460 350 450 500 550 Normal Over...

Page 115: ...ve Humidity 93 2 3 IEC 68 2 3 Ambient Temperature degrees C 10 Deg C to 40 Deg C continuously periodically at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Adjustable Frequency Drive Prot...

Page 116: ...204 278 252 344 318 Typical Shaft Output High Overload 150 kW 550 90 110 132 Normal Overload 110 kW 550 110 132 160 High Overload 150 HP 575 125 150 200 Normal Overload 110 HP 575 150 200 250 High Ove...

Page 117: ...n Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature degrees C 10 Deg C to 40 Deg C continuously pe riodically at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Adjustable...

Page 118: ...150 110 kVA 690 434 381 520 452 617 526 681 592 Typical Shaft Output High Overload 150 kW 550 160 200 250 315 Normal Overload 110 kW 550 200 250 315 355 High Overload 150 HP 575 250 300 350 400 Normal...

Page 119: ...MA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 Deg C to 40 Deg C continuously periodically at 45 degrees C 25 Deg C to 65 70 Deg C for storage transpo...

Page 120: ...657 896 749 1022 828 Typical Shaft Output High Overload 150 kW 550 315 400 450 Normal Overload 110 kW 550 400 450 500 High Overload 150 HP 575 400 500 600 Normal Overload 110 HP 575 500 600 650 High O...

Page 121: ...on Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 Deg C to 40 Deg C continuously period ically at 45 degrees C 25 Deg C to 65 70 Deg C for storage transport Adjustabl...

Page 122: ...6 Warnings and Alarms VLT Automation Drive FC 300 Operating Instructions High Power 122 MG 33 U1 02 VLT is a registered Danfoss trademark 6...

Page 123: ...e alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the mains supply must be switched off before the alarm can be reset After b...

Page 124: ...rd over temp X X X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush Fault X X 34 Fieldbus communication fault X X 36 Mains failure...

Page 125: ...pare part X 14 23 251 New Type Code X X Table 6 2 Alarm Warning code list X Dependent on parameter 1 Can not be Auto reset via Par 14 20 A trip is the action when an alarm has ap peared The trip will...

Page 126: ...Supply Low 24V Supply Low Unused 24 01000000 16777216 Mains Failure Mains Failure Unused 25 02000000 33554432 1 8V Supply Low Current Limit Unused 26 04000000 67108864 Brake Resistor Low Temp Unused...

Page 127: ...an choose if you want the frequency converter to give a warning or an alarm when the counter rea ches 100 in par 1 90 The fault is that the motor is overloaded by more than 100 for too long Check that...

Page 128: ...to run but since the brake transistor has short circuited substantial power is transmitted to the brake resistor even if it is inactive Turn off the frequency converter and remove the brake resistor...

Page 129: ...in the Application Orientated Control is registered Debug information written in LCP 1792 DSP watchdog is active Debug ging of power part data Motor Ori entated Control data not transfer red correctly...

Page 130: ...t within the Start delay time window WARNING 64 Voltage Limit The load and speed combination demands a motor voltage higher than the actual DC link voltage WARNING ALARM TRIP 65 Control Card Over Temp...

Page 131: ...erformance 110 Control Card 10 V Dc Output 109 Control Card 24 V Dc Output 109 Control Card Rs 485 Serial Communication 109 Control Card Usb Serial Communication 109 Control Characteristics 110 Contro...

Page 132: ...nguage Package 4 74 Lcp 71 Lcp 101 72 Lcp 102 71 Leakage Current 8 Leds 71 72 Lifting 13 Load Sharing 55 Local Control Panel 72 M Main Reactance 77 Mains Connection 56 Mains Supply l1 L2 L3 107 Maximu...

Page 133: ...0 Repair Work 8 Required Tools 44 Residual Current Device 8 Rfi Switch 53 S Safe Stop 9 Safe Stop Installation 10 Safety Category 3 en 954 1 10 Safety Instructions 8 Screened armoured 65 Screening Of...

Page 134: ...packing 12 V Voltage Level 107 Voltage Reference Via A Potentiometer 63 W Warnings 123 Wire Access 22 Index VLT Automation Drive FC 300 Operating Instructions High Power 134 MG 33 U1 02 VLT is a regis...

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