background image

13

Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Problem

Possible Cause

Probable Remedy

Tool is inoperative.

Dirt, contaminants, etc., in ram area 
of tool.

Clean tool.

Tool battery contacts damaged.

Reform contacts.

Tool components worn or damaged.

Return tool to a Klauke  Authorized 
Service Center.

Motor is inoperative.

Low or uncharged battery.

Try known charged battery. Inoperative 
battery may be discharged or may have 
reached life expectancy.

Broken switch components.

Return tool to a Klauke  Authorized 
Service Center.

Motor runs but tool will not 
complete a cycle.

Oil level low.

Return tool to a Klauke  Authorized 
Service Center.

Air in hydraulic system.

Pull trigger and hold retract button 
simultaneously. Run for approximately 
10 seconds, and then attempt to crimp. 
If unsuccessful, return tool to a Klauke 
 Authorized Service Center.

Cold oil.

Pull trigger and hold retract button 
simultaneously to warm oil. Store tool 
in warm area.

Dies stop during operation.

Oil level low.

Return tool to a Klauke  Authorized 
Service Center.

Air in hydraulic system.

Pull trigger and hold retract button 
simultaneously. Hold for approximately 
10 seconds.

LED glows for 20 seconds.

Battery charge low.

Charge or replace battery.

Tool loses oil.

Damaged internal seal.

Return tool to a Klauke  Authorized 
Service Center.

Troubleshooting

Before You Begin

1.  Make sure that the battery is charged. Recheck 

the battery after several minutes to make sure the 
battery is holding its charge.

2. Use 

nonfl ammable

 contact cleaner or pencil 

eraser to clean the electrical contacts on the battery 
and tool.

3.  Reinstall the battery and check the tool again.

Summary of Contents for EK 135L

Page 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Page 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Page 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Page 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Page 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Page 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Page 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Page 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Page 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Page 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Page 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Page 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Page 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Page 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

Reviews: