KISANKRAFT KK-SPR-1201P Operation Manual Download Page 12

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KisanKraft

™

SELF PROPELLED REAPER

KK-SPR-1201P / 1202DV / 1203DH



: www.kisankraft.com



: [email protected]



: +91.80.22178200

Page 12 of 72

OVERVIEW

The machine is mainly made up of the grain-lifter, the cutting-platform support, the gear-

box assembly, the diesel engine, the handrail frame subassembly, etc.as shown below.

Schematic of the machine

1. Guide

2. Cutting rack

3. Gearbox assembly

4. Diesel engine

5. Armrest frames

6. Cut sets aside clutch

7. Throttle

8. Main clutch

9. Steering handle

Cutting-Platform Support:

The cutting-platform support is the fundamental par as well as the framework of the

machine. The cutter, the divider, the grain-lifter, the gear box and the conveying device are

all installed on the support.

The cutting platform support is made up of the transmission shaft subassembly, the tension

sprocket, the gear case assembly, the connecting socket, the baffle, the conveying chain

and the passive sprocket as shown below.

Cutting-Platform Support

Summary of Contents for KK-SPR-1201P

Page 1: ...defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Private...

Page 2: ...ties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or em...

Page 3: ...ation Manual KisanKraft Machine Tools Pvt Ltd Sri Huchhanna Tower 4 1st Main 7 A Cross Maruthi Layout Dasarahalli HAF Post Hebbal Bangalore 560024 Karnataka INDIA Bangalore HO Ahmedabad Bhopal Bhubane...

Page 4: ...0 Page 4 of 72 CONTENTS BEFORE GETTING STARTED 7 SAFETY INSTRUCTIONS 7 MAIN FUNCTION AND APPLICABLE RANGE 8 TECHNICAL SPECIFICATIONS 9 HARVESTING PROCESS 11 OVERVIEW 12 INSTALLATION WORKING 18 OPERATI...

Page 5: ...defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Privat...

Page 6: ...nties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or e...

Page 7: ...hine without fuel and lubricant 5 It s strictly forbidden to remove any protective shell when the machine is running 6 Do not touch the working parts with hand or foot 7 Stay away from moving parts no...

Page 8: ...CTION AND APPLICABLE RANGE This reaper is a self propelled harvesting machine operated by 1 adult person It is manufactured with the advanced technology like renovated surface strengthened applicabili...

Page 9: ...Technical Parameters Item Index Model KK SPR 1201P KK SPR 1202DV KK SPR 1203DH Type of cutting table Standing type Cutting width mm 1200 Min cutting height mm 50 Placing type Sidewise banded placed Pr...

Page 10: ...1 Hectare in 4 hours Harvest Placement Sidewise banded placed Type of cutting blade Standing type ridged forged steel Moving Speed 2 5 3 5 km h Chain Speed 2 24 meters second Diameter of Star Wheel 28...

Page 11: ...mission shaft through the chain wheel on the gear case box so as to make the transmission chain wheel working When the machine moves forward the divider and the grain lifter in front of the cutting pl...

Page 12: ...ly 4 Diesel engine 5 Armrest frames 6 Cut sets aside clutch 7 Throttle 8 Main clutch 9 Steering handle Cutting Platform Support The cutting platform support is the fundamental par as well as the frame...

Page 13: ...pressing riveting the moving knife riveting the upper friction lining hole ring axle ring bearing 1203 connecting rod bushing and fixed knife riveting Cutter Assembly 1 Knife Pressing Device Riveting...

Page 14: ...rocket 7 Bearing 6204 8 Transmission Shaft Of Gear Case 9 Transmission Sprocket Of Conveying Axle 10 Bearing UC205 11 Eccentric Wheel s Welding 12 Bearing 1203 13 Connecting Rod Bushing Conveying Devi...

Page 15: ...n the grain lifter could press the crop on the baffle so as to avoid any inclining during the conveying period The standing pole of the grain lifter is flat so that the grain lifter could not push ove...

Page 16: ...ll wire and the handle s bent beam and the clutching handle Gear Box Assembly Gearbox unit is installed in the rear of the harvest its power comes from the engine and is transmitted to the respective...

Page 17: ...Block 1 Forward fork 2 FORK axis forward Differentials 1 Differential fork 2 Fork a fixed set of three 3 Rubber O ring 4 Washer 5 Elastic pad 6 Hexagonal bolt 7 Differential drawing machine 8 Washer 9...

Page 18: ...e the single ear grain lifter is installed on the far right side Remove the original fixed nut put the fixed pin on the grain lifter and then fasten the grain lifter on the bottom board Finally instal...

Page 19: ...he engine could stay away from the dust E Installation of Belt Guard Sprocket Guard F Install the light on the self propelled body and make it with power supply G Connect the pulling line of the accel...

Page 20: ...n 1 For the proper tension rate of the upper and lower conveying chains it should make the turning smoothly It is available by loosening the adjustable nut of the passive sprocket to move left and rig...

Page 21: ...Master Clutch Pulling Line The master clutch should be able to become completely free or reliable connection as needed You may adjust the nuts on the two ports of the pulling line accordingly Note Wor...

Page 22: ...clutch handle on separating position 2 Place the tap handle on gear reversing position 3 Place the belt clutch handle on gear position smoothly so as to make the machine walk backward or forward 4 Ple...

Page 23: ...ecause the clutch is with single direction connecting tines vi If the weeds twists the machine decrease the speed immediately and separate the clutch so as to stop running the engine and to remove the...

Page 24: ...the tension of the upper and lower conveying chains and make it consistent The grain lifter star wheel doesn t work The tines of the star wheel are broken Replace the star wheel The star wheel and the...

Page 25: ...are lubricated Do the lubrication as shown in the table below Item Lubricant Lubricating type Period Chain sprocket Engine oil Press adding Each turn Connecting rod bushing bearing Butter Press adding...

Page 26: ...y and rainproof place The tine of the grain lifter should be inward so as to avoid any accident In addition it is strictly forbidden to place anything on the cutting platform PARTS DIAGRAM LIST REAPER...

Page 27: ...of 72 Steering Shaft S No KK Part No Parts Name 1 B2 1 Steering shaft seat 2 B2 2 Bearing 6304 3 B2 3 Spring 28x32x3 4 B2 4 Steering gear 5 B2 5 Steering shaft 6 B2 6 Middle gear for steering 52 7 B2...

Page 28: ...Shifting Shaft S No KK Part No Parts Name 1 B3 1 Main shaft bearing seat 2 B3 2 Bearing 6304 3 B3 3 Gear shifting shaft 4 B3 4 Gear shifting shunt wound gear 5 B3 5 Bearing 6205 6 B3 6 Oil seal 25x45...

Page 29: ...Shaft S No KK Part No Parts Name 1 B4 1 Reverse gear shaft 2 B4 2 Reverse gear tooth Reverse Gear Shifting Fork S No KK Part No Parts Name 1 B5 1 Shifting fork ball M8 2 B5 2 Shifting fork spring 8x17...

Page 30: ...Part No Parts Name 1 B6 1 Gear shift shifting fork shaft 2 B6 2 Gear shift shifting fork 3 B6 3 Shifting fork spring 8x17x1 4 B6 4 Shifting fork ball 8 Steering Shifting Fork Assembly S No KK Part No...

Page 31: ...91 80 22178200 Page 31 of 72 Standpipe Assembly S No KK Part No Parts Name 1 B8 1 Paper mat main shaft bearing seat 2 B8 2 Stand pipe 3 B8 3 Ball head hold down plate A 4 B8 4 Rubber dust cover 5 B8 5...

Page 32: ...raft com 91 80 22178200 Page 32 of 72 Gear Shifting Rod Assembly S No KK Part No Parts Name 1 B9 1 Gear shifting rod sleeve 2 B9 2 Gear indicator 3 B9 3 Gear shifting straight rod 4 B9 4 Gear shifting...

Page 33: ...ft Assembly S No KK Part No Parts Name 1 B10 1 Clutch Assy 2 B10 2 Thrust bearing 688808 3 B10 3 Clutch separator 4 B10 4 Buy B10 6 5 B10 5 Bearing 6205 6 B10 6 Clutch seat 7 B10 7 Cutting table chain...

Page 34: ...M8 17 B10 17 Nut M8 18 B10 18 Bolt M6x20 19 B10 19 Nut M6 20 B10 20 Flat key 6x6x30 21 B10 21 Flat key 6x6x20 22 B10 22 Bolt M8x20 23 B10 23 Spring washer M8 24 B10 24 Flat washer M8 25 B10 25 Clutch...

Page 35: ...aft com 91 80 22178200 Page 35 of 72 Herringbone Gear S No KK Part No Parts Name 1 B11 1 N A 2 B11 2 N A 3 B11 3 Input chain wheel 4 B11 4 Transmission case 5 B11 5 N A 6 B11 6 Chain 68 7 B11 7 Chain...

Page 36: ...lt M12 14 B11 14 Spring washer M12 15 B11 15 Flat washer M12 16 B11 16 Bolt M10x25 17 B11 17 Spring washer M10 18 B11 18 Flat washer 35x10x3 19 B11 19 Flat key 8x8x60 20 B11 20 Wheel Hub L R 21 B11 21...

Page 37: ...1 B12 1 Belt cover rack 2 B12 2 Belt cover 3 B12 3 U steel connecting seat 36x54x200x3 4 B12 4 Pulley 85 5 B12 5 Power engine 170F 6 B12 6 Bolt M10x25 7 B12 7 Nut M10 8 B12 8 Bolt M8x30 9 B12 9 Nut M...

Page 38: ...1 2 Cable Stopper 2 B13 2 Throttle cable 3 B13 3 Walking clutch wire 1060 MM 4 B13 4 Cutting table clutch wire 1570 MM 5 B13 5 Belt B 1219 Handle Rack Assembly S No KK Part No Parts Name 1 B14 1 Fram...

Page 39: ...14 9 Bolt M10x60 10 B14 10 Bolt M10 11 B14 11 Spring washer M10 12 B14 12 Flat washer M10 13 B14 13 Bolt M10 x 25 Cover Tensioning Part S No KK Part No Parts Name 1 B15 1 Running chain belt cover 2 B1...

Page 40: ...No KK Part No Parts Name 1 B16 1 Tensioning wheel location shaft 2 B16 2 Tensioning wheel torsional spring 3 B16 3 Tensional wheel push 4 B16 4 tensional wheel shaft 5 B16 5 Tensional wheel assemble a...

Page 41: ...t com 91 80 22178200 Page 41 of 72 Cutting Table Gear Transmission S No KK Part No Parts Name 1 R17 1 Bolt M8x20 2 R17 2 Washer M8 3 R17 3 Washer M8 4 R17 4 Reaper Input Sprocket 15 Teeth 5 R17 5 Bolt...

Page 42: ...15 Shifting fork Shaft 16 R17 16 Shifting fork 17 R17 17 Reaper Transmission box body 18 R17 18 Cover of Transmission 19 R17 19 Washer M6 20 R17 20 Bolt M6x15 21 R17 21 Oil Bearing 22 R17 22 Combine G...

Page 43: ...20 40 R17 40 Reaper Output Shaft 41 R17 41 Key 8x7x35 42 R17 42 Key 8x7x40 43 R17 43 Nut M8 44 R17 44 Lock Screw M8x20 45 R17 45 Reaper Output Sprocket 18 Teeth 46 R17 46 Bearing UC205 47 R17 47 Beari...

Page 44: ...e Assembly S No KK Part No Parts Name 1 R18 1 Nut M10 2 R18 2 Washer M10 3 R18 3 Washer M10 4 R18 4 Convey Chain 19 Teeth 5 R18 5 Convey chain Tension Adjusting Sprocket supporting plate 6 R18 6 Tensi...

Page 45: ...7 Pin Shaft 18 R18 18 Outer Arm Torsion Spring 19 R18 19 Rocker Arm Welding 20 R18 20 Washer M8 21 R18 21 Washer M8 22 R18 22 Nut M8 23 R18 23 Carriage Bolt M8x25 24 R18 24 Bolt M8x20 25 R18 25 Washer...

Page 46: ...www kisankraft com info kisankraft com 91 80 22178200 Page 46 of 72 S No KK Part No Parts Name 36 R18 36 Key 8x7x20 37 R18 37 Key 6x6x20 38 R18 38 Convey Chain Transmission Lower Sprocket 20 39 R18 39...

Page 47: ...Hexagon Bolt with Flange M6x15 2 R19 2 Exit Guide Plate Lower2 3 R19 3 Hexagon Bolt with Flange M8x15 4 R19 4 Exit Guide Plate Upper2 5 R19 5 Lock Nut M6 6 R19 6 Panel C 7 R19 7 Exit Guide Plate Lowe...

Page 48: ...info kisankraft com 91 80 22178200 Page 48 of 72 Cutter Assembly S No KK Part No Parts Name 1 R20 1 Collar 40 2 R20 2 Dust Preventing Cover A 3 R20 3 Collar 17 4 R20 4 Bearing 1203 5 R20 5 Dust Preve...

Page 49: ...g Blade Riveted Bar 14 R20 14 Moving Blade 15 R20 15 Nut M8 16 R20 16 Washer M8 17 R20 17 Washer M8 18 R20 18 Cutter Pressing Holder 18 1 R20 18 1 Cutter Pressing Holder A 18 2 R20 18 2 Cutter Pressin...

Page 50: ...sembly S No KK Part No Parts Name 1 R21 1 Protective jacket 2 R21 2 Support column 3 R21 3 Support 4 R21 4 Crop lifter 5 R21 5 6 Wire A With Compressed spring 6 7 R21 7 Anti wind device 8 R21 8 Workin...

Page 51: ...ts Name 14 R21 14 Nut M12 15 R21 15 Bolt M8x20 16 R21 16 Nut M8 B C D Crop lifter S No KK Part No Parts Name 1 R22 1 Protective jacket 2 R22 2 Support tube 3 R22 3 Support 4 R22 4 Crop lifter 5 R22 5...

Page 52: ...arts Name 12 R22 12 Bolt M12x90 13 R22 13 Spring washer M12 14 R22 14 Flat washer M12 15 R22 15 Nut M12 16 R22 16 Bolt M8x20 17 R22 17 Nut M8 Crop Indicating Board S No KK Part No Parts Name 1 R23 1 P...

Page 53: ...KisanKraft SELF PROPELLED REAPER KK SPR 1201P 1202DV 1203DH www kisankraft com info kisankraft com 91 80 22178200 Page 53 of 72 PARTS DIAGRAM LIST PETROL ENGINE Crankcase...

Page 54: ...Clip 5 1 5 Side Plate 6 1 6 Ball Bearing 6205 7 1 7 Oil seal crankcase 25 41 25 6 8 1 8 Wind guide 9 1 9 Drain bolt 10 1 10 Washer Drain bolt 11 1 11 Set pin 8X14 12 1 12 Centrifugal gear Parts 12 1 1...

Page 55: ...fo kisankraft com 91 80 22178200 Page 55 of 72 Sl No KK Part No KK Part Name 15 1 15 N A 16 1 16 Bolt M6 x 12 17 1 17 Bolt M6 x 20 18 1 18 Rubber wire hoop 19 1 19 Washer Sway Bar 6x15x0 5 Sl No KK Pa...

Page 56: ...Part Name 4 2 4 Nut Fly wheel Assy 5 2 5 Crankshaft assy 5 1 2 5 1 N A 5 2 2 5 2 Timing Gear 5 3 2 5 3 Governor Gear 5 4 2 5 4 Woodruff key 5 5 2 5 5 Flat Key 6 2 6 Ignition Coil Assy 6 1 2 6 1 N A 6...

Page 57: ...91 80 22178200 Page 57 of 72 Sl No KK Part No KK Part Name 1 3 1 Crankcase cover 2 3 2 Oil Seal 25x41 25x6 3 3 3 Ball Bearing 6205 4 3 4 Gasket crankcase 5 3 5 oil gauge assembly 5 1 3 5 1 N A 5 2 3 5...

Page 58: ...2178200 Page 58 of 72 Sl No KK Part No KK Part Name 1 4 1 Recoil Starter Assy Without fan cover 1 1 4 1 1 Fan cover 1 2 4 1 2 Pivot bolt M5 x 17 1 3 4 1 3 Ratchet guide 1 4 4 1 4 Ratchet 1 5 4 1 5 N A...

Page 59: ...Part No KK Part Name 1 10 4 1 10 Starter cover 1 11 4 1 11 Rope 1 12 4 1 12 Pulling handle 1 13 4 1 13 Bolt M6x8 2 4 2 Bolt M6x12 3 4 3 Engine switch Sl No KK Part No KK Part Name 1 5 1 Gasket Cylinde...

Page 60: ...72 Sl No KK Part No KK Part Name 7 5 7 Gasket Cylinder head cover 8 5 8 Cylinder head cover 9 5 9 Bolt M6x12 Sl No KK Part No KK Part Name 1 6 1 Cam Shaft Assy 2 6 2 Tappet 3 6 3 Pusher 4 6 4 Pusher g...

Page 61: ...raft com 91 80 22178200 Page 61 of 72 Sl No KK Part No KK Part Name 9 2 6 9 2 N A 9 3 6 9 3 N A 9 4 6 9 4 N A 10 6 10 Spring Seat Exhaust Valve 11 6 11 Cap Exhaust Valve Sl No KK Part No KK Part Name...

Page 62: ...K Part No KK Part Name 2 7 2 Piston 3 7 3 Piston Pin 4 7 4 Clip Piston Pin 5 7 5 Piston Ring Assy 5 1 7 5 1 N A 5 2 7 5 2 N A 5 3 7 5 3 N A 5 3 1 7 5 3 1 N A 5 3 2 7 5 3 2 N A Sl No KK Part No KK Part...

Page 63: ...201P 1202DV 1203DH www kisankraft com info kisankraft com 91 80 22178200 Page 63 of 72 Sl No KK Part No KK Part Name 3 8 3 Return Spring 4 8 4 Fine Adjustment Spring 5 8 5 Pulling Rod 6 8 6 Quadrate b...

Page 64: ...9 1 2 4 N A 1 3 9 1 3 Chock Valve Assy 1 3 1 9 1 3 1 N A 1 3 2 9 1 3 2 N A 1 3 3 9 1 3 3 N A 1 4 9 1 4 Measure hole Assy idel speed 1 4 1 9 1 4 1 N A 1 4 2 9 1 4 2 O ring 4 7x1 1 5 9 1 5 Adjustment S...

Page 65: ...l drain plug new 1 16 9 1 16 Gasket fuel drail plug 1 17 9 1 17 Tighten bolt Fuel cup 1 18 9 1 18 O ring 11x1 5 1 19 9 1 19 Hand grip chock valve Assy 1 20 9 1 20 Sediment cup 1 21 9 1 21 O ring 21x2...

Page 66: ...aner Assy 1 1 10 1 1 Air Cleaner Seat Ass 1 1 1 10 1 1 1 Air Cleaner seat 1 1 2 10 1 1 2 Seal Ring 1 1 3 10 1 1 3 Cover board 1 1 4 10 1 1 4 Screw M4 x 12 1 2 10 1 2 Filter Assy 1 2 1 10 1 2 1 Foam Fi...

Page 67: ...7 of 72 Sl No KK Part No KK Part Name 1 6 10 1 6 Air duck 2 10 2 Nut M6 Sl No KK Part No KK Part Name 1 11 1 Muffler Ass 1 1 11 1 1 Muffler body 1 2 11 1 2 Protector Muffler A 1 3 11 1 3 Screw M5 x 8...

Page 68: ...uel tank ass 1 1 12 1 1 Fuel tank cover Assy 1 1 1 12 1 1 1 N A 1 1 2 12 1 2 Rubber seal Fuel tank cover 38x56x3 1 2 12 1 2 Fuel filter Assy 1 2 1 12 1 2 1 N A 1 2 2 12 1 2 2 N A 1 3 12 1 3 N A 1 4 12...

Page 69: ...copic Steel Pipe Fruit Picker Bag Sheep Shear GardenTools Electric Pressure Washer Hedge Trimmer Lawn Mower Electric Petrol Manual LeafBlower Cultivators and Accessories Petrol and Diesel Sprayers and...

Page 70: ...aft www kisankraft com info kisankraft com 91 80 22178200 Page 70 of 72 Wide Range of Products for Every Need For more information give MISSED CALL 07676065555 Many of our products have BIS ISI certif...

Page 71: ...s defective in material and workmanship are covered This warranty will only cover defects arising under normal usage This warranty is limited to repair or replacement by KisanKraft Machine Tools Priva...

Page 72: ...anties hereunder including but not limited to any implied warranty of merchantability must be brought within the applicable warranty period Modifications of Warranty No agent representative dealer or...

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