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Kingsman ZRB46, Installation Instructions Manual

The Kingsman ZRB46 is a revolutionary fireplace insert that will enhance the ambiance of your home. To ensure proper installation and operation, download the Installation Instructions Manual for free from our website. This comprehensive manual will guide you through the setup process, guaranteeing a seamless experience with your new fireplace.

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Table of Contents 

 

 

Table of Contents…………………………………………………………….......................................... 2-3 
Pre-installation Questions and Answers…………………………………........................................... 4 
Operating Instructions……………………………………………………….......................................... 4 
Recommendations for Finishing of Clean View Linear Products.....................................................  5 
Mobile Home/Manufactured Housing Installation……………………............................................... 6 
Warnings, Installations, and Operations…………………………………........................................... 7-8 
Installation Requirements for the Commonwealth of Massachusetts….......................................... 8 
Nailing Tab Guide............................................................................................................................ 9 
Framing Your Gas Fireplace............................................................................................................ 10 
Locating your Appliance.................................................................................................................. 11 
Fireplace Dimensions...................................................................................................................... 11 
Framing Dimensions........................................................................................................................ 12 
Facing Requirements....................................................................................................................... 13 
Mantel Clearances / Mantel Leg Clearances................................................................................... 14 
Clearance to Combustibles.............................................................................................................. 15 
Surround Dimensions...................................................................................................................... 16 
Surround Clearances....................................................................................................................... 16 
Surround Installation........................................................................................................................ 17 
UHS Box.......................................................................................................................................... 18 
Component Locations...................................................................................................................... 18 
Fan Kit Installation........................................................................................................................... 19 
Split Receptacle- Fan Speed Control Outside of Fireplace............................................................. 

20 

Door and Glass Information............................................................................................................. 21 
Valve Access Cover Removal......................................................................................................... 22 
Removable Lower Face Panel......................................................................................................... 22 
Porcelain Liner Installation Guide………………………………………………………………………... 23 
Child Safety Screen......................................................................................................................... 24 
Gas Line Installation………………………………………………………………………………………. 

25 

Millivolt System, Lighting, & Burner Control..................................................................................... 26 
Trouble Shooting The Gas Control System..................................................................................... 

27 

Burner System Maintenance........................................................................................................... 28 
Gas Conversion Part A.................................................................................................................... 29 
Gas Conversion Kit For Top Convertible Pilot PART B................................................................... 30 
Gas Conversion for Modulator – PART C........................................................................................ 31 
Burner Tube Removal...................................................................................................................... 32 
Burner System Removal/Installation Guide..................................................................................... 

32 

ULK2 Universal Light Kit (Optional Accent Lighting Kit).................................................................. 33-34 
RBCB1 -Cannonballs- Installation Instructions................................................................................ 35 
MQ Dealer Accessories for ZRB46.................................................................................................. 36-37 

-

 

IPI Electronic Ignition System -

 

 

IPI Electronic Ignition System.......................................................................................................... 38 
Remote Control Operation............................................................................................................... 39 
IPI Electronic Ignition Parts List – Standard System....................................................................... 40 
Configuration #1: Basic System...................................................................................................... 41 
Configuration #2: Remote On/Off.................................................................................................... 42 
EGTM / GTM System -No Batteries................................................................................................ 43 
Configuration #3: Remote ON/OFF, variable HI/LO, and fan.......................................................... 

44 

IPI Lighting Instructions................................................................................................................... 45 

-Venting Section- 

 

Vent Termination............................................................................................................................. 46 
General Vent Installation Information.............................................................................................. 47 
Installation Of Side Wall Venting..................................................................................................... 47 
Venting Table.................................................................................................................................. 48 
Horizontal Snorkel Terminations...................................................................................................... 49 
Vertical Venting................................................................................................................................ 50-51 
Glass Safety / Termination Cap Safety  -All Units-.......................................................................... 52 

-PVH58 Power Vent Section- 

 

PVH58 Dimensions ………………………………………………………………………………………..  53 

2

Summary of Contents for ZRB46

Page 1: ...ng property damage personal injury or loss of life Warning Improper installation adjustment alteration service or maintenance can cause property damage personal injury or loss of life Refer to this ma...

Page 2: ...s Line Installation 25 Millivolt System Lighting Burner Control 26 Trouble Shooting The Gas Control System 27 Burner System Maintenance 28 Gas Conversion Part A 29 Gas Conversion Kit For Top Convertib...

Page 3: ...Vent Mounting 59 Wiring Harness Connections 60 Millivolt System Connections 61 62 PVCM Schematic Millivolt 63 IPI System Connections 64 Basic IPI System Connections 65 All IPI System Connections 66 P...

Page 4: ...he installations e g marble tile and the adhesives used to adhere this product to the walls can react with heat and cause odours It is recommended that you burn your gas fireplace or stove for a minim...

Page 5: ...ireplace for durability Finishing Recommendations Obtained from professional construction contractors and finishers Minimum of 1 2 DUROCK cement board this non combustible panel is ULC listed as a wal...

Page 6: ...LED IN MANUFACTURED MOBILE HOMES AFTER FIRST SALE IN THE USA THE VENTED GAS FIREPLACE HEATERS ANSI Z21 88 2009 IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED MOBILE HOMES IN CANADA Please follow the...

Page 7: ...the appliance 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent...

Page 8: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Page 9: ...e Fireplace and Combustible Wall to be covered with Non Combustible Materials e g Stone around Fireplace Framing Flush with Face of Fireplace Fireplace to be covered with Non Combustibles e g Concrete...

Page 10: ...apped with an insulated Mylar sleeve This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions It is also important in vertical vented direct ve...

Page 11: ...As a Room Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the hori...

Page 12: ...ng Tab Guide section also These structures are not load bearing MIN 64 Ceiling Enclosure Fig 1 MIN 64 Ceiling Enclosure 52 MIN Plus Rise of 1 4 Per Foot 43 3 4 HEADER Note If using optional surround m...

Page 13: ...14 x 48 Screwed to Framing This area can have a combustible surface i e hearth Bottom of Fireplace Note Do not drive excessively long screws into the face of the unit as internal parts may be damaged...

Page 14: ...Mantel is one that consists of material s that may discolor combust or lose its integrity in the presence of heat These types of mantels must strictly conform to the dimensional requirements shown Co...

Page 15: ...cm Minimum Ceiling Height from bottom of fireplace 64 162 5cm Top from Stand offs 0 0cm Top of 90 Bend in minimum Enclosure of 64 8 1 2 21 6cm Top of 90 Bend in Enclosure over 64 4 10 2cm VENTING SYST...

Page 16: ...hind the frame When using Surrounds Maximum Thickness for Non Combustible Facing Materials is 3 4 The Fireplace may be covered up to within 1 8 of the Fireplace Opening with non combustible materials...

Page 17: ...e of the Side Filler must rest between Surround Frame and Fireplace 3 Fasten the Side Fillers to the fireplace using the two 2 existing holes on either side of the firebox opening 4 Replace the Glass...

Page 18: ...using a remote control the 51 UHS must be used Remote Receiver IPI Module Fan Control Module BATTERIES Z46 FAN 120 VAC POWER VENT CONTROL MODULE VALVE 51 UHS ULK TRANSFORMER ASSEMBLY WHEN PLUGGED INTO...

Page 19: ...ed under Burner pan Fan Speed Control Locate Outside of Fireplace VALVE NOTE Do not allow cords or wires to come into contact with the firebox or the underside of the burner pan TAB TAB WARNING Electr...

Page 20: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Page 21: ...wards and lift upwards to unlatch the bottom 3 When re installing the door place the bottom of the door in first and secure with Top Latch assembly to the door Spring Replacement ZRB46 Over time sprin...

Page 22: ...et Access Cover ZRB46 Removable Lower Face Panel Installers Note The Lower Face Panel is removable This allows all necessary gas line and electrical connections to be made easily Once the installation...

Page 23: ...False Bottom Pilot Cover and Upper Baffle Insert Back Liner Tilt Side Liners into place and attach to firebox with Screws removed from sides of firebox Replace all components Remove 2 Screws from Fire...

Page 24: ...away from fireplace Contents of Kit 1 Child Safety Screen 2 Screen Mount Brackets 6 3 8 x 1 2 Screws Assembly Instructions Fasten Screen Mount Brackets to Child Safety Screen with supplied screws WAR...

Page 25: ...T plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve 6 A 1 8 NPT plugged tappings are accessible for test gauge connection both on the inlet and ou...

Page 26: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter but...

Page 27: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Page 28: ...nding pilot system even if the main burner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It i...

Page 29: ...th the new Conversion Orifice which came with the Conversion Kit 3 Replace the Burner Tube Install the new Pilot Orifice See Pilot Conversion and Hi Lo valve regulator by following instructions suppli...

Page 30: ...new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG...

Page 31: ...Gas Conversion for Modulator PART C WARNING WARNING 31...

Page 32: ...this appliance Burner Pan Remove Valve Heat Shield Before Lifting Out Burner Assembly Pilot Shield 5143ZDV 258 2 False Bottom 46ZRB 256 1 Lift off Valve Access Cover Remove Valve Heat Shield 2 Remove...

Page 33: ...g 12VAC Transformer with 3 prong plug wire connectors Light Switch Cover Plate c w10ft wire c w 1 Loose Female 1 Loose Male wire connector Connect Switch Here Lamp Lamp Bottom of Firebox Inside Firebo...

Page 34: ...ube and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged in a...

Page 35: ...t Area Must Not Be Covered as delayed ignition can occur Be Careful Not To Cover Any Part Of The Burner Tube As Cannonballs may become discolored or sooting may occur For best flame pattern it is esse...

Page 36: ...ropane units 5 lbs Liquid Glass from Firegear Maximum amount Natural gas is 5 lbs not recommended for Propane appliances Use of any other glass can alter the performance of the unit and is not covered...

Page 37: ...burner tube with logs as sooting may occur For best flame pattern it is essential to spread supplied Bronze Glass directly onto burner tube MQ STONE DECORATIVE STONE SET Place Stones onto False Botto...

Page 38: ...Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by t...

Page 39: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Page 40: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Page 41: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 41...

Page 42: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 42...

Page 43: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Page 44: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 44...

Page 45: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Page 46: ...ally L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular w...

Page 47: ...recommended in this manual Mill Pac Sealant If venting has been disassembled reassemble and reseal in the same manner as specified here Installation of Side Wall Venting 1 To determine the minimum dis...

Page 48: ...er each 45 bend How To Use The Horizontal Vent Table 1 Determine the height of the system and the number of bends required Having determined the vertical di 2 stance determine the maxi mum horizontal...

Page 49: ...ndow well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a...

Page 50: ...roof pitch using a level and two rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher p...

Page 51: ...Restrictor Remove for Runs Under 15 Feet Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting Z47VT 43ft 51...

Page 52: ...and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All Units WARNING WHEN THE...

Page 53: ...5 1 1 2 1 2 10 5 8 1 1 4 8 1 8 12 1 2 16 58PVH Dimensions 13 13 10 5 8 11 13 11 11 11 3 8 5 8 1 8 11 1 8 53...

Page 54: ...section Electrical connections PVH58 Wiring Harness Connections and Millivolt IPI System Connections sections Air Intake Adjustment Troubleshooting refer to these sections PVH58 TERMINATION INSTALLATI...

Page 55: ...y other appliance In Canada 6in 15cm for appliances 10 000 BTUh 3kW 12in 1 30cm minimum for BTUh 30kW 36in 91cm for appliances 100 000 BTUh 30kW In the USA 6in 2 15cm for appliances 10 000 BTUh 3kW 9i...

Page 56: ...s of pipes adapters and termination as recommended WARNING DO NOT mix parts from different systems unless stated in the manual ADAPTERS REQUIRED FOR HARD PIPE INSTALLATION ADAPTERS REQUIRED AT FIREPLA...

Page 57: ...inner flex to the adapter first and secure with sealant and screws then attach the outer flex to the adapter with caulking and screws Silicone around termination to waterproof Use Hi Temp Sealant App...

Page 58: ...Unit Refer to fireplace manual for proper installation of your fireplace Minimum clearance to combustibles on venting is 1 unless otherwise stated in manual Refer to your fireplace manual for venting...

Page 59: ...such as Black Mill Pack Cutout At Lower Right Corner when looking into building Telescopic Wall Thimble 11 x 11 Framed Opening In Wall Apply Silicone 12 LENGTH OF HARD PIPE MUST BE CONNECTED DIRECTLY...

Page 60: ...rounded in accordance with CSA Standard C22 1 Canadian Electrical Code part 1 or with the National Electrical Code ANSI NFPA 70 latest edition and or in accordance with local codes PVH58 EXTENSION HAR...

Page 61: ...Shown A 20ft extension harness can be ordered See Wiring Harness Connections section for installation of extension harness POWER VENT DOUBLE POLE SWITCH Power Vent Control Module Route Switch Wiring H...

Page 62: ...D WITH ONE JUNCTION BOX ADDITIONAL OUTLETS MAY BE REQUIRED CONSULT A QUALIFIED ELECTRICIAN DOUBLE POLE SWITCH SUPPLIED THERMOSTATS AND REMOTE CONTROLS ARE NOT AVAILABLE FOR MILLIVOLT SYSTEMS SWITCH MU...

Page 63: ...PVCM Schematic Millivolt 63...

Page 64: ...OT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode must not be used FIREPLACE IS SUPPLIED WIT...

Page 65: ...ing any Power Vent components Then connect the Power Vent Control Module PV1A Valve PV1B Orange Wire on 912 Harness PV2 Power Vent PV3A Green Wire on 912 Harness On Off Switch PV3B Black Red Wires on...

Page 66: ...Power Vent components Then connect the Power Vent Control Module PV1A Valve PV1B Orange Wire on 912 Harness PV2 Power Vent PV3A Green Wire on 912 Harness Green Wire on 905 Harness PV3B Black Red Wire...

Page 67: ...PVCM Schematic IPI 67...

Page 68: ...68...

Page 69: ...running too fast less draw is required Flame pattern should appear similar to below AIR INTAKE ADJUSTMENT If air intake adjustment is required loosen screw at bottom of Power Vent as shown Move adjust...

Page 70: ...E CLOSING THE DOOR ENSURE ADEQUATE VENTILATION PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION No power is supplied to module Plug PVCM into 120VAC Source Power Vent Blower will not come on Wires are unplug...

Page 71: ...K5 Flex Kit 4 7 Dia x 2 5 Unexpanded 5 Expanded ZDVFK8 Flex Kit 4 7 Dia x 4 Unexpanded 8 Expanded ZDVFK20 Flex Kit 4 7 Dia x 10 Unexpanded 20 Expanded Kits are complete with spring stand offs silicone...

Page 72: ...CKLP LP Conversion Kit for ZRB46 Millivolt 46ZRB CKNG NG Conversion Kit for ZRB46 Millivolt 46ZRB CKLPI LP Conversion Kit for ZRB46 IPI 46ZRB CKNGI NG Conversion Kit for ZRB46 IPI Accessories Z1MT The...

Page 73: ...imble 36 Flex Pipe Mill Pac ZDVHSKSQ5 Horizontal Square Termination Vent Starter Kit 5 FT Length Horizontal Vent Termination Wall Thimble Wall Thimble 60 Flex Pipe Mill Pac Z47VT Vertical Vent Termina...

Page 74: ...tial environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or application of the unit or the un...

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