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KidKraft BOULDER STATION, Installation And Operating Instructions Manual, Page: 30 / 100

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KidKraft BOULDER STATION Installation And Operating Instructions Manual Download Page 30

 30 

 

  

C:

  With bevelled ends facing up loosely attach 2 (2181) Short Posts to (2164) Floor Support with 1 (H11) 1/4 x 

2-3/4” Hex Bolt (with lock washer, flat washer and t-nut) per board.  Notice direction bolts are installed.  (fig. 8.2 

and 8.3)

D:

  Loosely attach (2183) Front Rail to each (2181) Short Post and to (2336) Centre Post with 3 (H2) 1/4 x 2” Hex 

Bolt (with lock washer, flat washer and t-nut).    (fig. 8.2 and 8.4)

E: 

 Make sure assembly is square and ensure that the spacing between (2180) Post and (2179) Door Post is 27-

5/8”  (fig. 8.2), then tighten all bolts and attach (2183) Front Rail to each (2181) Short Post with 2 (S2) #8 x 1-1/2” 

Wood Screws.  (fig. 8.2 and 8.4)

F: 

Install one 1/4” T-nut into (2180) Post,

(2336) Centre Post and each 

(2181) Short Post, as shown 

in fig.8.2 and 8.3.

Hardware

Wood Parts

2 x 

Short Post 2 x 4 x 49-3/4”

1 x 

Front Rail 1 x 6 x 23”

2181

2183

Step 8:  Front Wall Assembly 

Part 2

Fig. 8.2

2180

3 x 

1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 

1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 

#8 x 1-1/2” Wood Screw

4 x  

1/4” t-nut

H11

S2

H2

2179

2181

2336

Inside View

H11

27-5/8”

2181

1/4” lock 

washer

1/4” flat 

washer

1/4” t-nut

Fig. 8.3

2181

1/4” t-nut x 4

H11

2183

2164

1/4” t-nut

1/4” t-nut

Outside View

2181

H2

S2

S2

1/4” lock 

washer

1/4” flat 

washer

1/4” t-nut

H2

2181

2336

2183

Fig. 8.4

Notice bevelled 

edge facing up

Notice bolt direction

Summary of Contents for BOULDER STATION

Page 1: ...17 2 30 3 26 0 Goldenridge Deluxe 9403890 Table of Contents Warnings and Safe Play Instructions pg 2 Protective Surfacing Guidelines pg 3 Instructions for Proper Maintenance pg 4 About Our Wood Limit...

Page 2: ...loose ll surfacing materials washing away during heavy rains DO NOT allow children to play on the play set until the assembly is complete and the unit is properly anchored Never add extra length to c...

Page 3: ...n the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used are...

Page 4: ...onstructed of quality materials with your child s safety in mind As with all outdoor products used by children it will weather and wear To maximize the enjoyment safety and life of your Play Set it is...

Page 5: ...ent for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty KidKraft warrants that this product...

Page 6: ...entifies information that requires special attention Improper assembly could lead to an unsafe or dangerous condition Where this is shown 2 or 3 people are required to safely complete the step To avoi...

Page 7: ...HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex...

Page 8: ...8 85 7 60 3 2 3 8 15 9 5 8 1505mm KIDKRAFT DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent mill...

Page 9: ...e 2pc 7 16 x 3 x 3 x 2 x 1 x 3 7 16 Actual Size Wall 1 x 4 x 23 3630705 Box 2 Cedar 0705 1pc 3632190 Box 2 Wall Board 1 x 4 x 38 2190 2193 Siding 3 8 x 3 1 2 x 38 3632193 Box 3 12pc 2pc 3 8 x 3 1 2 x...

Page 10: ...Nominal Size Actual Size SL Ground 1 x 5 x 38 3632189 Box 2 2189 1pc CE Wall Board 1 x 5 x 23 3631880 Box 2 1880 1pc 2184 2231 2432 3pc Gap Board 1 x 5 x 38 3632231 Box 3 2230 1pc Floor Board III 1 x...

Page 11: ...186 5 4 x 4 5 4 x 3 5 4 x 2 1 x 6 Nominal Size Actual Size 1 x 3 1 x 2 1 x 1 x 5 2pc 2168 Window Side 5 4 x 2 x 26 3632168 Box 4 2pc 2195 Siding Upright 5 4 x 2 x 25 3632195 Box 2 4pc 2331 Door Stop 5...

Page 12: ...le Bottom 5 4 x 4 x 44 9 16 3632240 Box 4 1pc 1862 SW Support 5 4 x 4 x 46 3641862 Box 3 1pc 2167 Window Divider 5 4 x 6 x 26 3632167 Box 2 1pc 2188 SW End 5 4 x 6 x 38 3632188 Box 2 1pc 2429 Starburs...

Page 13: ...x 29 3632194 Box 3 2194 1pc SL End 2 x 4 x 38 3632187 Box 2 2187 1pc SW Upright 2 x 4 x 48 5 16 3641856 Box 3 1856 4pc Short Post 2 x 4 x 49 3632181 Box 3 2181 1pc Door Post 2 x 4 x 57 1 16 3632179 B...

Page 14: ...it 3310220 9x TNR2 Slide Elbow 3310221 1x TNR2 Slide Exit Top 3310224 Door Handle 2x 9201711 2x 9201712 Door Hinge Plate with Catch 9207713 1x Door Catch 1x Door Hardware 3201710 1X 3201530 Swing Brac...

Page 15: ...pc H5 Hex Bolt 1 4 x 4 1 2 9277242 4pc H6 Hex Bolt 1 4 x 4 3 4 9277243 4pc H7 Hex Bolt 1 4 x 5 1 2 9277252 7pc G1 Hex Bolt 5 16 x 1 1 2 9277312 2pc G8 Hex Bolt 5 16 x 2 9277320 2pc G4 Hex Bolt 5 16 x...

Page 16: ...2432510 Hardware Identification Actual Size 214pc S2 Flat Head Screw 8 x 1 1 2 52042512 8pc S18 Wood Screw 6 x 1 9260910 16pc TN2 5 16 T Nut 9285300 2pc Glider Long Hex Bolt Bolt may not be exactly as...

Page 17: ...TON I D STAMP __ __ __ __ __ 14459 ___ Box 2 CARTON I D STAMP __ __ __ __ __ 14459 ___ Box 3 TRACKING NUMBER from ID Plaque B If there are any missing or damaged pieces or you need assistance with ass...

Page 18: ...he rails fig 2 1 and 2 2 C Attach Rails and Ladder Treads together using 4 S15 8 x 1 3 4 Wood Screws per tread fig 2 1 Other Parts 2 x Swing Bracket 16 x 8 x 1 3 4 Wood Screw 2 x 5 16 x 1 1 2 Hex Bolt...

Page 19: ...249 Ladder Top to top of Access Ladder assembly and 2252 Rock Rail using 3 S4 8 x 3 Wood Screws Notice that the holes in the board are towards the top fig 2 6 G Attach 1 Swing Bracket to the top angle...

Page 20: ...k holes are to be staggered so they do not form a straight line and are at the top of the boards Note Rock Boards are to be flush to 2251 Right Rail and 2252 Rock Rail fig 2 7 I Make sure all boards f...

Page 21: ...K Alternating colours and shapes attach 1 rock to each rock board using 1 PB2 1 4 x 1 1 4 Pan bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per rock fig 2 9 and 2 10 The P...

Page 22: ...u Swing Hangers pkg of 4 1 x Triangle Plate pkg of 4 1 x Front Beam 2 x 6 x 83 5 8 1 x Back Beam 2 x 6 x 83 5 8 1826 1825 Fig 3 4 Bolt Thru Swing Hangers Wood Parts Hardware Other Parts Fig 3 1 C Atta...

Page 23: ...olts with lock washer flat washer and t nut fig 4 1 Wood Parts Hardware 2 x 5 16 x 4 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5...

Page 24: ...3 Make sure Swing End Assembly flares out at an angle fig 5 4 D Attach 2 Glider Hangers to the Swing Beam Assembly using 2 G7 5 16 x 5 1 2 Hex Bolt with 2 flat washers lock nut per Glider Hanger fig...

Page 25: ...6 x 1 Wood Screws fig 6 1 and 6 2 B On the inside of 8197 Door Panel above and to the side of the Catch Plate attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 6 1 and 6 2 Other Parts 1 x Door H...

Page 26: ...om the outside and attach with 8 S13 6 x 5 8 Pan Screws fig 6 3 and 6 4 E Attach 2 Door Hinges on the outside of the 8197 Door Panel on the opposite side from the Door Handle Judge spacing based on fi...

Page 27: ...rd B with angled edges facing up Edge of 2347 Roof Block to be flush with bevelled edge of 2349 Roof Board B Attach boards together with 2 S2 8 x 1 1 2 Wood Screws fig 7 3 and 7 4 C Place both assembl...

Page 28: ...6 Roof Trims are to be at the bottom of the grill assembly Attach Door Roof Grill to 2426 Roof Trims with 4 S13 6 x 5 8 Pan Screws as shown in fig 7 6 Step 7 Dormer Assembly Part 2 Hardware Other Part...

Page 29: ...n fig 8 1 Make sure the bevelled end of 2180 Post is facing up fig 8 1 B Loosely attach 2164 Floor Support to 2180 Post 2179 Door Post and 2336 Centre Post with 1 H11 1 4 x 2 3 4 Hex Bolt with lock wa...

Page 30: ...Post with 2 S2 8 x 1 1 2 Wood Screws fig 8 2 and 8 4 F Install one 1 4 T nut into 2180 Post 2336 Centre Post and each 2181 Short Post as shown in fig 8 2 and 8 3 Hardware Wood Parts 2 x Short Post 2...

Page 31: ...180 Post and 2336 Centre Post on front of assembly with 2 H11 1 4 x 2 3 4 Hex Bolts with lock washer flat washer and t nut fig 9 1 C With bevelled ends facing up loosely attach 2 2181 Short Posts to 2...

Page 32: ...336 Centre Post and to 2180 Post with 4 H2 1 4 x 2 Hex Bolts with lock washer flat washer and t nut fig 9 3 E Loosely attach 2185 Lower Back to each 2181 Short Post and to 2336 Centre Post with 3 H3 1...

Page 33: ...elper hold up the Front and Back Walls and loosely attach 2184 SW Ground using 4 H4 1 4 x 4 Hex Bolts with lock washer flat washer and t nut and 2188 SW End using 2 H5 1 4 x 4 1 2 Hex Bolts with lock...

Page 34: ...ly attach 2196 SW Top to both 2180 Posts using 4 H5 1 4 x 4 1 2 Hex Bolts with lock washer flat washer and t nut fig 10 3 and 10 4 D Loosely attach 2194 SW Mount to 2188 SW End and 2196 SW Top with 2...

Page 35: ...st with 4 H4 1 4 x 4 Hex Bolts with lock washer flat washer and t nut fig 11 1 and 11 2 B With the bolt holes towards the bottom of the board loosely attach 2187 SL End to each outside 2181 Short Post...

Page 36: ...in the bottom holes using 2 LS3 1 4 x 3 Lag Screws with flat washer fig 12 2 C Attach the top end of 0369 Lower Diagonal to each 2180 Post with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer per diagona...

Page 37: ...e bottom of 2188 SW End and top bevelled edge flush to outside edge of 2180 Posts attach 1 2113 Gussett II to each side using 2 LS3 1 4 x 3 Lag Screws with flat washer per gusset fig 13 1 2180 1 4 fla...

Page 38: ...and flush to the outside edges of 2336 Centre Posts attach 2253 SL Arch with 4 S2 8 x 1 1 2 Wood Screws fig 14 1 B Attach 2187 SL End to 2181 Short Posts with 2 S4 8 x 3 Wood Screws in the top holes f...

Page 39: ...5 1 2181 A Tight and flush to the outside edge of 2336 Centre Post and tight to the bottom of 2181 Short Post attach 1 2239 Gusset to 2336 Centre Post and 2164 Floor Support on each side of the assemb...

Page 40: ...16 2 Wood Parts Hardware Fig 16 1 6 x 8 x 2 1 2 Wood Screw 3 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 Step 16 Attach Ground Stakes MOVE FORT TO FINAL LOCATION FINAL LOCATION MUST BE LEVEL GROUND WAR...

Page 41: ...65 S4 Step 17 Floor Assembly Part 1 A Flush to the bottom of both 2187 SL End and 2188 SW End attach 2165 Joist with 2 S4 8 x 3 Wood Screws per end fig 17 1 and 17 2 Fig 17 2 2187 2188 2165 2187 2188...

Page 42: ...ard and attach a second 2197 Floor Board to each 2164 Floor Support and to 2165 Joist with 5 S2 8 x 1 1 2 Wood Screws fig 17 3 and 17 4 D Flush to the end of 2187 SL End and between both outside 2181...

Page 43: ...g 17 5 and 17 6 F Evenly space 7 2163 Floor Boards between 2198 Floor Board II and the middle 2197 Floor Board flush to the outside of the Back Wall 2164 Floor Support fig 17 5 and 17 6 G All floor bo...

Page 44: ...o 2231 Gap Board place 2230 Floor Board III then a third 2231 Gap Board so the notched out corners fit against both outside 2181 Short Posts fig 17 7 J All boards in this step will overhang on the Fro...

Page 45: ...sts with 4 H2 1 4 x 2 Hex Bolts with lock washer flat washer and previously installed t nut and 2 S2 8 x 1 1 2 Wood Screws as shown in fig 18 2 and 18 3 Notice the screw holes are towards the bottom o...

Page 46: ...with 6 S2 8 x 1 1 2 Wood Screws fig 18 4 D In the opening for the door between 2179 Door Post and 2336 Centre Post measure 5 8 up from the top of 2343 Ground Front then attach the Door Hinges on 8197...

Page 47: ...o 2331 Door Stop overhangs the post by 1 1 4 fig 18 6 and 18 7 F In the notched out opening of 2331 Door Stop attach the Magnetic Catch using 2 S18 6 x 1 Wood Screws fig 18 8 Important Use a hand held...

Page 48: ...with lock washer flat washer and t nut per board as shown in fig 18 9 Hardware Wood Parts 2 x Window Side 5 4 x 2 x 26 1 2 1 x Window Divider 5 4 x 6 x 26 1 2 1 x Window Bottom 5 4 x 4 x 31 1 2 2168 2...

Page 49: ...then tighen the H2 Hex Bolts from Step G fig 18 11 J Fasten both windows to 2168 Window Sides and 2167 Window Divider with 6 S1 8 x 1 1 8 Wood Screws per window fig 18 11 K Attach 2169 Window Bottom t...

Page 50: ...place Faux Stone Panel in opening between 2180 Post and 2179 Door Post and tight against 2343 Ground Front and 2169 Window Bottom Attach using 5 S13 6 x 5 8 Pan Screws per top and bottom and 4 S13 6 x...

Page 51: ...e of 1 Large Roof Support Assembly attach 1 Peak Detail with 8 S8 12 x 3 4 Pan Screws with flat washer fig 19 3 Wood Parts Hardware 2 x 8 x 3 Wood Screw 8 x 12 x 3 4 Pan Screw 1 4 flat washer S4 2244...

Page 52: ...om flush to the bottom of 2244 Large Support and 2243 Large Support L and attach with 1 S3 8 x 2 1 2 Wood Screw and 1 S4 8 x 3 Wood Screw per side as shown in fig 19 4 2244 2243 S3 S4 Fig 19 4 2240 S3...

Page 53: ...Sunburst A fig 19 5 G Tight to the sides of 2432 Sunburst B and flush to the bottom of 2431 Sunburst A place 1 2433 Sunburst C on each side of 2432 Sunburst B fig 19 5 H Attach boards to 2240 Gable B...

Page 54: ...Small Roof Support Assembly attach 1 Peak Detail with 8 S8 12 x 3 4 Pan Screws with flat washer fig 20 2 Wood Parts Hardware 1 x 8 x 3 Wood Screw 8 x 12 x 3 4 Pan Screw 1 4 flat washer S4 S4 1 x Roof...

Page 55: ...to 2180 Post and 2181 Short Post with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 21 1 and 21 2 Hardware 2181 2 x 1 4 x 2 1 2 Hex Bolt 1 4 lock washer 1 4 flat wa...

Page 56: ...boards should be tight to the floor boards fig 21 3 C Centre 2236 Back Wall between both 2237 Back Walls then attach to 2240 Gable Bottom and 2186 Back Front Wall with 4 S1 8 x 1 1 8 Wood Screws The b...

Page 57: ...ch 2344 Mid Trim flush to outside edge of 2181 Short Post with 3 S1 8 x 1 1 8 Wood Screws fig 21 4 F Between 2183 Front Rail and 2243 Large Support L attach 2427 Short Trim flush to outside edge of 21...

Page 58: ...ding attach 1 2235 Wall to 2180 Post both 2237 Back Walls 2236 Back Wall and 2181 Short Post with 7 S0 8 x 7 8 Truss Screws fig 21 5 J Measure 13 1 2 from the bottom of 2235 Wall and attach a second 2...

Page 59: ...enly space 4 2234 Mid Siding between both 2235 Walls flush to the outside edges of 2236 Back Wall making sure there are no gaps between boards Attach to 2236 Back Wall with 2 S0 8 x 7 8 Truss Screws p...

Page 60: ...Walls in the centre holes with 2 S13 6 x 5 8 Pan Screws per window fig 21 7 Q Place 1 Flower Box under each window and attach to 2135 Wall with 2 S13 6 x 5 8 Pan Screws per Flower Box fig 21 8 and 21...

Page 61: ...attach 1 2193 Siding to both 2180 Posts with 2 S0 8 x 7 8 Truss Screws as shown in fig 22 1 and 22 2 B Install 5 more 2193 Siding directly above the first attaching to both 2180 Posts making sure the...

Page 62: ...4 E From outside of the assembly attach 2193 Siding to 2195 Siding Uprights with 2 S0 8 x 7 8 Truss Screws per siding fig 22 4 and 22 5 Hardware Wood Parts 4 x 8 x 1 1 2 Wood Screw 12 x 8 x 7 8 Truss...

Page 63: ...attach 6 5265 Cedar Walls to 2188 SW End and 2196 SW Top using 4 S2 8 x 1 1 2 Wood Screws per board Make sure the bottom of the boards are tight against 2197 Floor Board Evenly space boards as shown b...

Page 64: ...Wall from the Access Ladder Rockwall previously assembled in Step 2 Set the board and screws aside they will be re attached fig 24 2 and 24 3 B Place the Access Ladder Rockwall centred in between 2181...

Page 65: ...ood Screws fig 24 4 and 24 5 Wood Parts Hardware 2 x 8 x 2 1 2 Wood Screw 1 x Ground Stake 1 1 4 x 1 1 2 x 14 0318 S3 WARNING To prevent tipping and avoid potential injury stakes must be driven 10 1 2...

Page 66: ...both 2181 Short Post and 2180 Post then attach 1 Hand Grip per post with 2 LS1 1 4 x 1 1 2 Lag Screws with flat washer per Hand Grip fig 25 1 Hardware 4 x 1 4 x 1 1 2 Lag Screw 1 4 flat washer LS1 Ot...

Page 67: ...tail to 2180 Post and 2181 Short Post with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut as shown in fig 26 1 Hardware 2180 2 x 1 4 x 2 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer...

Page 68: ...top of 2335 Back Arch and attach to 2335 Back Arch and 2186 Back Front Wall with 4 S1 8 x 1 1 8 Wood Screws per board fig 26 3 D Measure 1 down from the top of 2186 Back Front Wall pre drill with a 1...

Page 69: ...in fig 27 1 B Install 5 more 2193 Siding directly above the first attaching to both 2336 Centre Posts making sure there are no gaps between boards with 2 S0 8 x 7 8 Truss Screws per board fig 27 1 C T...

Page 70: ...the pilot holes of the 2193 Siding and flush to the top of 2190 Wall Board Attach to 2190 Wall Board and 2189 SL Ground with 2 S2 8 x 1 1 2 Wood Screws per board fig 27 2 G From outside of the assemb...

Page 71: ...ood Screws per joist fig 28 1 B Measure 12 from the outside edge of one 2340 Crowsnest Joist and place 1 2340 Crowsnest Joist at measured spot Make sure assembly is square then attach to 2337 Crowsnes...

Page 72: ...with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut fig 28 2 This creates the Crowsnest Top Assembly Hardware Wood Parts 1 x Porch Top End 2 x 4 x 38 1 2 2 x Crowsnest Upright 5 4...

Page 73: ...hts sit tight to each outside 2340 Crowsnest Joist then loosely attach with 2 H3 1 4 x 2 1 2 Hex Bolts with lock washer flat washer and t nut fig 28 3 Hardware 2341 Outside View Fig 28 3 2346 2 x 1 4...

Page 74: ...p End with 6 S15 8 x 1 3 4 Wood Screws fig 28 4 G Place 1 2338 Crowsnest Face on the front of each 2341 Crowsnest Upright so they are flush to the inside edges and attach from the inside of the assemb...

Page 75: ...Wall and to 2186 Back Front Wall and 2185 Lower Back on the Back Wall using 4 S1 8 x 1 1 8 Wood Screws per board Make sure the bottom of the boards are tight against the floor boards fig 28 6 and 28...

Page 76: ...h lock washer flat washer and t nut fig 28 9 and 28 10 K Make sure the assembly is square then tighten all 6 bolts L Attach 2345 Porch Floor End to each 2181 Short Post with 4 S4 8 x 3 Wood Screws fig...

Page 77: ...wo panels together with 6 S3 8 x 2 1 2 Wood Screws 3 per side fig 29 3 and 29 4 Fig 29 3 Fig 29 4 2304 2329 2304 Large V Panel overlaps Large Square Panel 2329 1 x Large V Panel 1 1 4 x 39 x 44 1 4 1...

Page 78: ...l and the pilot holes are centred over the Roof Supports fig 29 5 and 29 6 D Attach Large Roof Panel Assembly to each 2243 Large Support L and each 2244 Large Support with 8 S3 8 x 2 1 2 Wood Screws a...

Page 79: ...resting on the Roof Valleys of the Large Roof Panel Assembly Attach to the remaining holes in the Roof Valleys with 4 S16 6 x 1 Pan Screws per Roof Valley fig 30 3 and 30 4 1 x Right Roof Panel 1 1 4...

Page 80: ...y approximately 1 3 4 The 2 lower screws should be placed 5 from the bottom of the panel The 2 upper screws should be placed 5 from the peak of the panel See fig 30 5 for accurate placement of screws...

Page 81: ...s if you do not check first for under ground wiring cables or gas lines A Attach Swing Assembly from Step 5 to 2194 SW Mount with 1 G5 5 16 x 4 1 2 Hex Bolt with lock washer flat washer and t nut and...

Page 82: ...s A Attach 1 Glider End to the Glider Seat using 1 5 16 Glider Long Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Glider End fig 32 1 B Install 2 Glider Rope with Chains into each...

Page 83: ...ings to the Bolt Thru Swing Hangers fig 33 1 Use an extra Flat Washer If Bolt protrudes beyond T Nut WARNING Check entire play centre for bolts protruding beyond T Nuts Use extra washers to eliminate...

Page 84: ...art 2 centred over the pilot holes of 2348 Roof Board A and 2349 Roof Board B and tight to the underside of each board fig 34 2 C Attach 2349 Roof Board B to 2426 Roof Trim with 2 S2 8 x 1 1 2 Wood Sc...

Page 85: ...ndicated B Repeat Step A 3 more times to create 4 Elbow Sections in total C Attach TNR2 Slide RT Flange and TNR2 Slide LT Flange together using 4 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig...

Page 86: ...ttach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 PB1 1 4 x 3 4 Pan Bolts with lock nut as shown in fig 35 4 It is very important to attach bolts as indicated This creates...

Page 87: ...36 1 and 36 2 Make sure the flat surfaces of the Flange Assembly are flush to the Crowsnest as shown in fig 36 5 C Attach the Flange Assembly flush to 2346 Porch Top End using 4 S6 12 x 1 Pan Screws w...

Page 88: ...k nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 37 2 and 37 3 Use Quadrex Driver as a guide pin for each hole before inserting bolt fig 37...

Page 89: ...ws up with the end of the clamp ring where a seam will be as shown in fig 37 5 37 6 and 37 7 D Connect the 2 TNR2 Slide Clamp Rings together in 2 spots using 1 PB1 1 4 x 3 4 Pan Bolt with lock nut per...

Page 90: ...ssembly by lining up the arrows on each assembly Notice the elbow orientation fig 38 1 B Attach 1 TNR2 Slide Clamp Ring to the top of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nu...

Page 91: ...g 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arrows up with the end of the clamp ring where a seam will be as shown in fig 38 3 and 38 4 D Connect the 2 TNR2 Slide Clamp Rings to...

Page 92: ...tructed in Steps 37 and 38 B On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort installed in Step 35 fig 39 1 The bolt will no longer be needed but keep the loc...

Page 93: ...Mount and attach with 2 PB2 1 4 x 1 1 4 Pan Bolts with lock washer and t nut Keep these bolts loose fig 40 2 C Use 1450 SL Support as a guide to judge the proper bolt location remove the bottom pan b...

Page 94: ...ock nuts starting with the bottom middle hole and working up each side fig 41 2 and 41 3 C At this point make sure all the slide bolts are tight Use a 7 16 open end wrench to hold nut and then tighten...

Page 95: ...er as a guide pin for each hole before inserting bolt C Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 PB1 1 4 x 3 4 Pan Bolts with lock nut making sure to match the arr...

Page 96: ...10 1 2 into the ground against the 2342 Ground Back at 1450 SL Support Attach using 2 S3 8 x 2 1 2 Wood Screws fig 43 2 WARNING To prevent tipping and avoid potential injury stakes must be driven 10...

Page 97: ...fic model read by a supervising adult on your set that is easily seen and Attach with screws provided to a location ATTACH THIS WARNING I D PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT Fort o...

Page 98: ...98 NOTES...

Page 99: ...99 NOTES...

Page 100: ...e of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Ve...

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