Post-Discharge Maintenance
06-237518-001
7-3
July 2018
7-4
RE-INSTALLING RELEASE UNITS
Follow this procedure when re-installing the release unit:
Note:
When reinstalling the release unit, the O-ring must be replaced.
1. If the release unit was operated manually or the tamper proof seal was removed, install a
new tamper proof seal.
2. Remove the old O-ring in the connecting swivel and replace it with one of the O-rings in-
cluded in the rebuild kit, P/N: 38-400001-010. Make sure the O-ring is properly lubricated
before installation. If lubrication is missing, use silicone spray (Würth Art no: 0893221 or
similar).
3. Install the release unit on the cylinder valve and tighten swivel nut by hand until pressure
is indicated on the gauge.
4. Secure the connecting swivel of the release unit by the use of an M36 A/F fixed wrench.
Apply a torque of 60 ± 1Nm on the unit. A counter hold may be required during tightening.
5. Leak test all connections on the release unit by means of ammonium-free leak detection
liquid or spray, ensuring that there is no leakage
6. The hose from the solenoid valve must only be fitted to the actuation port after the unit
has been pressurized and checked to be leak-free through the open hose end. Use an M19
fixed spanner, apply a torque of 20 – 25 Nm. A counter hold is required.
CAUTION
Only the O-ring should be lubricated. Excessive lubricant in the valve port will
enter into the valve itself when pressurized and may jeopardize the
performance.
Used O-rings that are removed to be deliberately cut and discarded to prevent
inadvertent use.
CAUTION
Do not tamper with the release unit. Any adjustment to components pre-fitted
to the connector block will lead to a leak. After the release unit is pressurized,
do not adjust the alignment as this may reset the shredder valve in the cylinder
valve causing it to discharge or not seal properly.
WARNING
Never attach the release units to the cylinder valves until the cylinders are
secured in brackets or racking. Under no circumstances is the release unit to
remain attached to the cylinder valve after removal from service, handling,
storage, or during shipment. Failure to follow these instructions could result in
serious bodily injury, death, or property damage.
Summary of Contents for 400 Series
Page 2: ...Table i Revision History Revision Change Description AA Initial Release ...
Page 16: ...July 2018 xiv 06 237518 001 THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 157: ...06 237518 001 A 1 July 2018 APPENDIX A SAFETY DATA SHEETS ...
Page 188: ...July 2018 A 2 06 237518 001 THIS PAGE INTENTIONALLY LEFT BLANK ...
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