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Kesla XS 190, Operation & Maintenance Manual

The Kesla XS 190 is a high-performance machine designed for heavy-duty operations. Our comprehensive Operation & Maintenance Manual provides detailed instructions for optimal usage and upkeep. Download this valuable manual for free at manualshive.com, ensuring that you can make the most of your Kesla XS 190's capabilities.

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Kesla 

®

XS

 

190

 

SELF PROPELLED TELESCOPIC PLATFORM

 

77 

ACCESS PLATFORM INSPECTION JOURNAL 

 

(Fill this journal carefully. Keep the journal with the Access Platform for at least two years) 
 
RE-INSPECTION (= maintenance check) Date 

(d/m/y). _______/ _________ 20____ 

 
Place of inspection ___________________  

Inspected by_________________________  

 
Address ____________________________  

Name in block letters __________________  

 

 

BASIC INFORMATION ON ACCESS PLATFORM 
 

Manufacturer ________________________  

Model and type ______________________  

 
Importer / Dealer _____________________  

Serial No. / Manuf.year ________________  

 
Owner _____________________________  Address ____________________________  
 

TYPE OF MEWP:

BC Boom platform

 

MP Scissor platf.

 

MP Mast platform

 

CHASSIS

: T  Truck

 

MS MEWP (

self-prop.)

 

TT

Trailer (towed)

 M 

Monkey 

BOOM

:

 

A

 

Articul.boom

 

TB 

Telescope boom 

AT Articulated telescope boom

 

 

S

 

Scissor

 

FM

Fixed mast

 

TM

Telescope mast

 

OUTRIGGERS: 

HT

Hydr. turning 

HE 

Hydr. extending 

M 

Mechanical

 

 

NO No outriggers 

 

 

 

 

ITEM TO BE INSPECTED

 

OK= in order

 

 

NO= To be repaired

 

 

1.GENERAL REQUIREMENTS

 

4.TESTING/TEST LOADING

 

OK NO

 

OK NO

 

OK NO

 

 

1.Manual

 

 

3.

 

Prevention of undoing the outrigger support

 

Load

_____

kg

 

 

2.Locker for the manual

 

 

4.Position of platform

 

 

1.Operating movements

 

 

3.Manufacturer’s plate

 

 

5.Emergency lowering syst.

 

 

2.Controls

 

 

4.Load plate

 

 

 

 

3.Symbols

 

 

5.Warning plate

 

3.GENERAL CONDITION

 

 

4.Emergency stop

 

 

6.Outrigger plate

 

 

1.Chassis

 

 

5.Safety limit switches

 

 

7.Hazard colours

 

 

2.Slewing gear

 

 

6. Horn (sound signal)

 

 

8.Operating zone diagram

 

 

3.Boom

 

 

9.Inspection plate

 

 

4.Working platform

 

5.REPAIRS

 

 

 

 

5.Outriggers

 

 

1.Welding

 

2.SAFETY REQUIREMENTS

 

 

6.Transport position

 

 

2.Other repairs

 

 

1.Horizontal level indicator

 

 

7.Hydraulic system

 

 

3.Test loading

 

 

2.Raising prevention device

 

 

8.Electric system

 

 

DEFECTS AND REMARKS 

__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  
__________________________________________________________________________________________  

Observed defects repaired on (d/m/y) :

___/___

20

__ 

Signature

_________________________  

 

Name in block letters 

 

ENCLOS:

 

 

Remarks continue overleaf

 

Distribution:

 

Owner of Access Platform

 

 

 

Other document

__________

qty

 

 

 

Access Platform manual

 

 

Inspected by 

 

Summary of Contents for XS 190

Page 1: ...190 SELF PROPELLED TELESCOPIC PLATFORM OPERATION MAINTENANCE ...

Page 2: ... ELECTRIC CONTROLS IN THE PLATFORM 30 DRIVING OUTRIGGER VALVES 31 The electric control box for the drive outrigger valve 32 DRIVING THE ACCESS PLATFORM 34 USING THE DRIVE CONTROL EQUIPMENT 34 Using drive control equipment starting the diesel engine from the platform 34 Driving instructions 35 USING THE ACCESS PLATFORM 35 USING THE OUTRIGGERS AND THE BOOM 36 ERECTION INCLINATION 37 LATERAL INCLINAT...

Page 3: ...JUSTMENT AND MAINTENANCE 55 INSTRUCTION FOR INSPECTION 55 ADJUSTING THE CHAIN TENSION 56 TORQUE SCHEME FOR BOLTS AND NUTS 57 TORQUES IF NOT OTHERWISE MENTIONED 58 CHECKING THE PLAY OF THE SLEWING MECHANISM 59 CHECKING THE TORQUE OF THE SLEWING GEAR BOLTS 60 BOLTS OF PIVOT BEARING INNER CIRCLE 60 BOLTS OF PIVOT BEARING OUTER CIRCLE 60 REPAIRS AND ALTERATIONS AFFECTING STRENGTH STABILITY AND PERFORM...

Page 4: ...Horn sound signal 68 Sealing 68 REPAIRS 68 Welding 68 Other repairs 69 Test loading overloading 69 TERMS OF WARRANTY FOR KESLA XS ACCESS PLATFORMS 70 WARRANTY COMPENSATION APPLICATION 71 BILL OF DELIVERY 72 WARRANTY 73 EU DECLARATION OF CONFORMITY FOR MACHINERY 74 REGISTRATION OF GUARANTEE OF KUBOTA ENGINE 75 ACCESS PLATFORM INSPECTION JOURNAL 76 ACCESS PLATFORM INSPECTION JOURNAL 77 ACCESS PLATFO...

Page 5: ...rntable The brakes of the Access Plateform are locked automatically when the pressure of the drive motors decreases The electrical emergency lowering system can be controlled from the platform and from the turntable Due to its telescopic boom XS 190 has a wide side reach The 360º slewing mechanism jib boom and turning platform enhance flexibility XS 190 Aceess Platform has many safety improving fu...

Page 6: ...Kesla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 5 TRANSPORT DIMENSIONS ...

Page 7: ...Kesla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 6 LIFTING THE ACCESS PLATFORM WITH LIFTING HOOK Lifting the access platform with lifting hook ...

Page 8: ...Kesla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 7 SPECIFICATION FRONT ...

Page 9: ...ery on the left side of the Access Platform 20 Tool box 21 Storage place for the Operation Manual 22 Main power switch 23 Shunting switch raising and lowering of the boom without outriggers 24 Lifting cylinder 25 Telescope cylinder 26 Platform stabilizer cylinder 27 Jib cylinder 28 Steering cylinders 29 Hydraulic pump 30 Lifting radius limiter device 31 Foot pedal when pressed down operating the b...

Page 10: ...0 lbs Max allowed ground slope 6 Max allowed chassis inclination 1 Transport length 6 30 m 20 6 ft Transport width 2 08 m 6 8 ft Transport height 2 30 m 7 5 ft Ground clearance below bottom 0 47 m 1 5 ft Wheelbase 2 3 m 7 5 ft Turning radius 4 wheel steering outermost part of tyre 3 0 m 9 8 ft 4 wheel steering outermost part of platform 5 0 m 16 4 ft 2 wheel steering outermost part of tyre 5 0 m 1...

Page 11: ...e 88 db Output of hydraulic pumpu 3000 rpm for boom 9 0 l min 2 4 US gpm from drive Diesel 26 l min 5 8 US gpm Hydraulic pressure upper carriage and boom 230 bar 3336 psi drive motors and outriggers 250 bar 3626 psi Hydraulic pump variable displacement axial piston pump Volume of hydraulic oil tank 60 l 16 US gal Volume of fuel tank 65 l 17 US gal Combustion engine Diesel Kubota 905 ...

Page 12: ...M GEOMETRY 26 2ft 8 0m 42 7ft 13 0m 230kg 507lb 120kg 264lb 80kg 176lb 1 2 K e s la X S 1 9 0 6 4 8 2 0 4 3 2 10 12 14 18m 16 45 9ft 14 0m 54 8ft 16 7m 6 6 0 13 1 10m 6 8 32 8ft 10 0 m 6 6 19 7 13 1 26 2 32 8ft 30 2ft 9 2m 3 12 3m 40 4ft 1 2 19 7 26 2 39 4 32 8 45 9 59 1ft 52 5 ...

Page 13: ...al cables The minimum safe distance to cables with different voltage is shown in a decal located on the platform 6 Always use a yellow flashing warning light when working on streets with busy traffic The working zone shall be fenced to avoid risks Also observe the relevant traffic regulations concerning the working site 7 When driving the Access Platform the boom shall always be supported in the t...

Page 14: ...place with poor ventilation the engine shall be used only for moving the Access Platform Try to improve ventilation Risk of intoxication The Access Platform may optionally be equipped with a mains current pump unit for operation indoors 240V 50Hz 18 Do not use the Access Platform as a crane or elevator for transporting goods or persons between different levels or floors When using the Access Platf...

Page 15: ...ashed on skin should be removed immediately with plenty of fresh water If electrolyte gets into eyes they should be flushed for at least ten minutes Immediate medical attention required 2 Batteries generate hydrogen and oxygen gases during normal use Together they form an explosive mixture All local battery systems containing energy more than 15 kWh should be stored in a separate efficiently venti...

Page 16: ... same month in which the first factory inspection was performed The inspection should be renewed sooner if the Access Platform is used in demanding conditions if the supporting structures have been welded or if there is any other special reason to carry out a new inspection A new inspection should be carried out in order to secure the structure and general safety condition of the lifting equipment...

Page 17: ...g of telescope reach X sivu 17 18 checking of lifting radius X sivu 19 checking of backup safety limit of load control X sivu 20 checking of safety limits of outriggers X sivu 17 checking of ground sensor limits of outriggers X sivu 17 checking of platform load control X Daily weekly and monthly inspections and maintenance may be carried out by personnel sufficiently familiar with the use of the a...

Page 18: ...e alarm should now sound and the upward movements of the boom should be prevented The alarm sound stops when the outrigger is lowered back on the ground Repeat the same for all outriggers If one outrigger or all of them does not work properly or if the alarm does not sound the Access Platform must not be used before the fault has been repaired When the sole of one or more outriggers is off the gro...

Page 19: ...d if for instance one of the chains is broken or its fastening or adjustment is loose Wrong Right Triangular fastening link of the boom The telescope boom should stop when the middle painted mark is visible The limiter of the lifting radius of the telescope boom has now been checked Note If the last section of the painted marking is further than 100 mm from the exit of the boom the Access Platform...

Page 20: ...ons fully with the telescope 4 Lower the boom with the lifting cylinder keeping the control lever all the time in the lowering position 5 After the lowering movement has stopped check the stopping point from indicator located in the turntable The indicator should now point the scale in the decal of the boom see item B Note If the indicator passes the max line of the scale by more than 5 mm the Acc...

Page 21: ...ise If the rib boom rises the Access Platform must not be used Check the operation of valves Y12 and Y13 in the platform CHECKING THE BACKUP SAFETY LIMIT FOR LOAD CONTROL Parallel with the load control adjusted further on i e for a larger lifting radius there is an electric safety limit switch which interrupts all movements It works when the actual load control is misadjusted or out of order In no...

Page 22: ...usly as long as it goes the load control stops it Leave the engine running 2 Operate each outrigger lever back and forth If the boom is not in the transport position the outriggers must not work If they do the Access Platform must not be used before defect has been corrected 3 Turn the boom and let it stay about 2 minutes on each outrigger Watch the outrigger cylinder The cylinder must not slide i...

Page 23: ...ATFORM LOAD CONTROL 1 mounting 2 crank 3 bearing 4 grease nipples 8 nipples 5 locking bolt 6 clearance adjusting screw 7 weigher sensor 8 control unit Location of signal lamps in the control console Signal lamp of max platform load Signal lamp of the reach limitation 8 Control unit ...

Page 24: ...e the ignition on 3 Perform the check up using to persons whose body weights are known for instance 90 kg 80 kg 170 kg 4 Add weight to the platform so that the total weight is 230 kg 5 At 230 kg load the platform load warning light should light For best result the persons should move around in the platform as if they were working The precision of the platform load control is approx 15 kg 6 Gradual...

Page 25: ...crease the value If the signal lamp lights up too early increase the value if too late decrease the value Note The shown amount of kilograms is not directly correct set value due to the lever relations However the displayed value can be used as a guide value when performing the adjustment If the signal lamp lights up approx 20 kg too late reduce the shown value with 20 kg 9 When the value is corre...

Page 26: ...echanical lever system for being stuck ER 21 LO or HI values not correct Contact the manufacturer for instructions ER 22 Sensor overloaded Replace the horizontal overload sensor ER 23 HI value too high Contact the manufacturer for instructions ER 24 The load difference too small Check the mechanical lever system for being stuck ER 30 Failure in the control electronics Replace the control electroni...

Page 27: ... power switched on from below with the engine running the boom may be rotated lifted extended and retracted according the illustrated symbol chart The emergency lowering system works using this same lower control valve 2 The lower electric control equipment consists of an emergency stop button an hour meter the power switch an operating button for the emergency lowering pump an engine pre heating ...

Page 28: ...he turntable Signal lamps and control equipment in the turntable 1 Emergency lowering button 2 Power switch preheating of the diesel engine 3 Emergency stop button 4 Hour meter 5 Overload warning lamp 2 4 5 3 1 6 11 Levers 1 2 3 7 Lower control station ground operation Lever 1 Lever 2 Lever 3 ...

Page 29: ...LLED TELESCOPIC PLATFORM 28 Warning lamps 6 Preheating 7 Engine temperature 8 Oil pressure 9 Charging 10 Warning lamp for the clogging of the return filter 11 Warning lamp for the clogging of the pressure filter 6 7 8 9 10 11 ...

Page 30: ... Tilting the platform The platform is tilted forwards by pushing the lever backwards by pulling the lever 3 Turning the platform The platform is turned CCW by pushing the lever CW by pulling the lever 4 Telescope jib The boom is extended by pulling the lever the boom is retracted by pushing the lever The jib boom is lifted by turning the lever to right the jib boom is lowered by turning the lever ...

Page 31: ... 2 Horn sound signal 3 Overload warning lamp lights up when reaching the max lifting radius 4 Low fuel level warning lamp 5 Warning lamps for engine oil pressure overheating and charging 6 Preheating warning lamp 7 Emergency stop button switches of both the diesel engine and all movements 8 Power switch 9 Pedal The electric junction box in the platform 8 7 9 ...

Page 32: ...gger up down Lever 3 Rear left hand outrigger up down Lever 4 Rear right hand outrigger up down Lever 5 Drive ahead reverse Lever 6 Steering to right left The outriggers are pressed down by pushing levers 1 2 3 and 4 When lever 5 is pushed the Access Platform moves forward When lever 6 is pushed the Access Platform turns right 1 2 3 4 5 6 Lever operation decal ...

Page 33: ...Kesla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 32 The electric control box for the drive outrigger valve The electric control box for the valve rod system Function diagram decal 1 2 3 4 5 6 ...

Page 34: ...nd steering are performed with the levers as usually When lowering the boom press buttons 2 3 Note Be careful when driving with the raised boom The Access Platform may tip over The maximum allowed lateral inclination with a raised boom is 7 5 degrees Speed selection switch 4 The switch 4 is for selecting either high speed 0 or low speed 1 Differential lock 5 When driving in difficult conditions th...

Page 35: ...preheat the engine with the key in the preheating position Keep the preheating on as long as the preheat signal lamp is lit In cold weather repeat the preheating procedure two to three times Do not heat longer than 15 seconds at one go Start the engine with the key and let it run for a moment Note Do not run the starting engine longer than 10 seconds at a time Steer the Access Platform with the le...

Page 36: ...cing the platform load improves driving performance in difficult terrain However never drive the Access Platform by walking beside it You may use the four wheel steering to crush obstacles such as sand or snow in front the wheels to improve traction USING THE ACCESS PLATFORM Check the site intended for the Access Platform for sufficient evenness Note the permitted maximum mounting inclinations pag...

Page 37: ...n erected inaccurately the outrigging may become loose In this situation an alarm sounds when the pedal is being pressed Loose outrigging does not prevent the use of the boom Retract and lower the boom immediately onto the transport support and rearrange the outrigging Use additional support soil boards when required The boom can be driven with several simultaneous movements for fast and flexible ...

Page 38: ...PROPELLED TELESCOPIC PLATFORM 37 ERECTION INCLINATION LATERAL INCLINATION WARNING MAKE SURE THE ACCESS PLATFORM DOES NOT SLIP ON AN INCLINED SURFACE WHEN REQUIRED USE ADDITIONAL CALKS ON THE SOLE BOARDS OF THE OUTRIGGERS ...

Page 39: ...0 cm2 34 cm x 34 cm Admitted surface pressures for some soil types Soil type Density structure of soil Adm pressure kg cm Gravel high density average density loose 6 00 4 00 2 00 3 21 Sand high density average density loose 5 00 3 00 3 21 1 50 3 21 Fine sand high density average density loose 4 00 2 00 3 21 1 00 3 21 Clay and silt high density average density loose 1 00 3 21 0 50 3 21 0 25 3 21 No...

Page 40: ...g as an automatic fuse should be triggered If the mains switch off is not triggered and the tool has not been activated in the platform check that the mains switch is in the supply position Ground fault interrupter PRECAUTIONS USE OF THE BOOM IN COLD WEATHER Do not stop the engine when working in cold conditions 5 C or below even if you are going to work in the same location for a long time This w...

Page 41: ...hat the platform remains in the horizontal position LIFTING WORK USING THE GROUND CONTROL VALVE Do not use the Access Platform as an elevator for transporting goods or persons between different levels or floors Support the Access Platform on a level and firm ground Remove the key from the electric junction box in the platform Switch on power and start the engine from the ground control station Ext...

Page 42: ...M Using the system from the platform 1 Press the emergency lowering button and keep it pressed during the whole lowering operation Press the boom pedal switch and at the same time use the platform control valve 2 Always retract the boom completely before beginning to lower it Using the emergency control system from the turntable 1 Press the emergency lowering button and keep it pressed during the ...

Page 43: ... switch 7 Jib limit switch 1 switch Location of other electric components 8 Electric junction box in the platform emergency stop emergency lowering switch main power switch warning lamps for preheating and load control the diesel engine fault lamp 9 Mains outlets 2 outlets 240VAC 16A 10 Ground fault interrupter 11 Electric junction box at the turntable emergency stop hour meter emergency lowering ...

Page 44: ...inder Then replace the nipple by screwing in an R 1 4 75 full threaded bolt in the hole of the hydraulic coupling Squeeze loose the brake pads from the brake disk for instance for towing Refer to the illustration on page 44 4 Note After the brakes have released the brakes can be cautiously used using the drive valve lever For parking fasten the Access Platform to a solid object to prevent it from ...

Page 45: ...e rear axle If needed place wedges in front of and behind the wheels to prevent rolling 3 Fasten the boom steadily onto the transport support or strap the platform carefully to the transport base to avoid straining the boom during transport Do not pull the ropes over the boom instead use the fastening eyes in the wheel axles 4 Switch off the voltage by the main power switch 5 Check the total heigh...

Page 46: ...tened in dusty humid or corroding environment if the ambient temperature varies greatly or if the Access Platform is very heavily loaded MAINTENANCE SCHEME BASED ON OPERATING HOURS Daily 1 Check fuel level 2 Check load bearing structures 3 Check hydraulic hoses and pipes and tightness of hydraulic couplings 4 Check the functioning of emergency stop and safety devices 5 Check all directions of func...

Page 47: ...in power switch The key may be removed also when the power is switched on 2 Start the engine from the platform if you intend to use the Access Platform from the platform Similarly if you intend to use the Access Platform from the ground station start the engine from main power switch at the ground station When using the Access Platform from the ground station the Access Platform should at first be...

Page 48: ...sla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 47 Kubota D905 E main service items Kubota D905 E 1 Engine oil filler 2 Oil filter 3 Oil drain hole 4 Oil level dipstick 5 Speed regulator 6 Stopping solenoid ...

Page 49: ...ack Stop the engine if the oil pressure warning lamp or the coolant temperature warning lamp is lit while the engine is running After the first 50h of operation Change engine oil and oil filter 50h intervals Check fuel pipes and hoses tightness of their connections and condition of hose clamps 100h intervals Clean the air filter element Check the battery electrolyte level Check the fan belt tightn...

Page 50: ... and oil of KUBOTA D905 E Changing the engine oil Draining hose Draining plug 1 Open and remove the hood sections 2 Bend the engine oil draining hose between the turntable and the chassis to the side of the chassis 3 Open the engine oil draining plug at the end of the hose and let the oil flow into a waste oil container ...

Page 51: ...rol 2 points 3 Outrigger joints and articulation bearings of cylinders 16 points 4 Articulation bearing of the boom and the turntable 1 points 5 Articulation bearings of the platform the platform stabilizer arms and the jib 7 points 6 Articulation bearings of the lifting cylinder 2 points 7 Articulation bearings of the stabilizing cylinders 4 points 8 Sliding surfaces of the boom and chain sprocke...

Page 52: ... grease e g Esso Beacon EP2 Lubrication Grease must ooze out a little during greasing Open cogging of pivot bearings Molybdenum sulphide based e g Esso Surrent Fluid 30F Shell Cardium EP Fluid H Mobil Dorcia 30 Lubrication Apply Sliding surfaces of boom Lithium based all round grease e g Esso Beacon EP2 Slide bearings Lithium based all round grease e g Esso Beacon EP2 Lubrication Grease must ooze ...

Page 53: ...p edge of the sight glass the bottom level is the lower edge of the sight glass 4 Add oil as required Clean the filler plug and the surround or the filler opening Remove the plug Note The filler plug has a valve for maintaing a small overpressure in the tank The overpressure is normally released when the plug is opened Add oil using a filtered pump unit Do not fill oil pouring it directly from a c...

Page 54: ...s of the brake caliper press against the brake disk with an equal force on both sides of the disc MAINTENANCE OF THE BRAKES Check that the brakes press on the both sides of the brake disk with equal forces clean lubricate and check the functioning of the floating brake caliper mechanism every 6 months and in difficult and dirty conditions even at shorter intervals If the brake pad located on the s...

Page 55: ...he engine 3 Remove the wheels 4 Remove the brake hose at 1 close the hose with a plug 5 Remove nut 2 6 Screw an R1 4 x 75 bolt or 1 4 double nipple with internal M8 thread and bolt M8 x 60 at 1 7 Tighten bolt 3 so that the brake pads are separated off the brake disk 8 Turn spindle 4 inwards to separate the brake pad from the brake disk 9 Remove bolts 5 and move the brake cylinder aside 10 Remove b...

Page 56: ...oosen the nuts 2 and 4 of the retraction chain 2 and tighten the nuts 2 and 4 of the extraction chain 1 After completing the adjustment tighten locking nuts 2 holding nut 4 in place Check that the cotter pin 5 is intact and securely installed 3 The maximum permissible elongation of the chain is 2 3 1 Drive the boom out so that at least 2m of the chain is visible 3 2 Count for instance 100 chain li...

Page 57: ...h the lowering and extending movement of the boom Therefore it is important to relieve part of the load onto the wheeled carriage Retract the boom about 50mm 1 96in from the maximum reach and leave the boom in this position See illustration page 57 Note During extending no load is allowed on the platform observe extreme caution It is most essential to relieve the boom weight with the lifting cylin...

Page 58: ...s show the adjustment if the chain tension TORQUE SCHEME FOR BOLTS AND NUTS Wheel nuts 250Nm Bolts of pivot bearing inner circle 280Nm Bolts of pivot bearing outer circle 280Nm Holding capacity of cable clamp in inlet of electrical outlets 5kg 11lbs when pulling from cable Torque of locking nuts of outrigger axles nylon nuts 50Nm to 70Nm Nuts of wheel hubs and pivot axles 50Nm to 70Nm Locking of a...

Page 59: ...0 47 1 65 7 79 4 M12 81 4 114 7 137 M14 130 181 216 M16 196 280 333 M18 270 382 461 M20 382 539 647 M22 519 730 873 M24 662 932 1118 M30 1324 1863 2236 Prelimary torque for screws with metric ISO fine thread Nm Nm 8 8 10 9 12 9 M8 x 1 24 5 34 3 40 2 M1 x 1 25 49 68 6 80 M1 x 1 25 85 3 118 147 M12 x 1 5 80 4 118 138 M14 x 1 5 118 167 206 M16 x 1 5 196 285 343 M18 x 1 5 295 412 491 M20 x 1 5 402 569...

Page 60: ...y lower the jib 2 Lower the transport support leave the boom in horizontal position 3 Push the platform lightly from direction B remove the free play Measure dimension L1 4 Push similarly from direction A and measure dimension L2 5 L1 L2 must not be greater than 40mm 1 57 in 6 Check also the worm gear for wear PIVOT POINT ...

Page 61: ...BOLTS OF PIVOT BEARING OUTER CIRCLE 1 Tighten the outer circle bolts through the chassis bottom remove the hexagonal bottom plate 2 Check torque using a torque wrench correct value 270Nm M16x90 bolts initial torque 280Nm 3 When the slewing gear has been removed from the turntable or the chassis all bolts and washers should be replaced with new ones All bolts should be tightened to 280Nm torque Bol...

Page 62: ...lution 5 Change hydraulic oil as well as the pressure filter and the return filter 6 Fill the fuel tank to prevent condensation in the tank 7 Lubricate the visible parts of hydraulic piston rods for instance with grease spray 8 Lubricate the telescope chains extend the telescope completely for greasing See BOOM CHAINS ADJUSTMENT AND MAINTENANCE pages 56 to 57 9 Clean and lubricate the load control...

Page 63: ... coolant levels add as required 3 Reinstall the battery 4 Start the Access Platform let the engine idle for a moment 5 Perform the daily inspection 6 Drive and test all functions 7 Check for leakages 8 When required wash the Access Platform 9 If the last annual inspection was carried out more than a year ago have the annual inspection done before reuse ...

Page 64: ...s page 42 Fill the inspection journal when carrying out the annual inspection The inspector should have the following decals for replacement should the existing ones be damaged general operating instructions for the operator instructions for daily inspection securing the stability GENERAL REQUIREMENTS Manual The manual must always be kept with the Access Platform Locker for the manual Keep the man...

Page 65: ...lbs when the boom with maximum load is slewed above the outrigger in question The soil tightness table on page 38 of the manual will help to define the need of extra boards Please also note the local building regulations and special regulations for each building site The outriggers and their operating levers are identified with numbers 1 2 3 4 Hazard colours The Access Platform must be clearly vis...

Page 66: ...prevent the outrigger movements when the boom is off the transport position When moving the boom the operator must press the pedal in the working platform In practice the transport position does not mean only that the boom has been lowered on the transport support The boom is in the transport position also when both the control levers of drive outrigger valve and bypass buttons are within the reac...

Page 67: ...ectric pump of the emergency lowering system is located under the battery compartment and its operating buttons are in the working platform and in the turntable For the emergency lowering system there is an instruction decal in the electric junction box An electric pump supplies pressure to the emergency lowering system and it is controlled with the control valve in the ground control station or f...

Page 68: ...st operation or test loading overloading according to the manufacturer s instructions If no instructions are available we recommend that the test operation be carried by using the maximum permitted loads in extreme and most unfavourable positions Make a note of the used load in the journal Test the functioning of all movements do not use jerky movements Observe the creeping sliding of the outrigge...

Page 69: ...tton must be easily distinguishable from the other operating switches Never use the emergency stop for stopping the Access Platform in normal conditions The key operated main power switch is for this purpose It must not be possible to deactivate the emergency stop Safety limit switches Check functions Check fastenings Horn sound signal Check the functioning The push button is located in the workin...

Page 70: ...d out the repair Make sure that the manufacturer s instructions have been observed Use original spare parts in all repairs Test loading overloading After repairs of load bearing structures the Access Platform must be tested while being loaded according to standard EN280 The test load used must be entered in the inspection journal After loading check carefully for any tears or permanent deformation...

Page 71: ... authorised maintenance shop 7 Any other expenses resulting from the fulfilment the warranty obligation such as repair personnel s travel and accommodation expenses transport expenses of tools overtime compensation and any comparable extra compensation shall be paid for by the buyer 8 The warranty does not apply to hydraulic hoses gaskets and seals For components purchased by Kesla Oyj for the Acc...

Page 72: ...__________ WORKING HOURS OF ACCESS PLATFORM WHEN THE DAMAGE OCCURRED_____ Damage date d m y ___ ___200___Repaired on d m y ___ ___200_______________ Repaired by ___________________ Job No ___________________________________ The damaged parts have been returned to Kesla Oyj Shipment date____ ____200________________________________________________ Method of delivery________________________ Delivered...

Page 73: ..._______ __________________________________Seller_________________________________ To be returned to KESLA OYJ Metsolantie 2 59800 KESÄLAHTI Tel 358 13 682841 Fax 358 13 6828100 BILL OF DELIVERY Commissioning date d m y _____ _____200____ Kesla XS 190 Serial number _____________________Owner_________________________________ Accessories_______________________Street address___________________________...

Page 74: ...LF PROPELLED TELESCOPIC PLATFORM 73 WARRANTY _______ ______200_________ SERIAL NUMBER______________________________________________________________ SELLER ______________________________________________________________ ...

Page 75: ...hine Directive 98 37 EEC 89 336 EEC as amended and with national implementing legislation Council of State Decision on machine safety Vnp 1314 94 European standard EN 280 has been applied to the design of the machine National standards and specifications applied to the design of the machine SFS 4020 SFS 4023 SFS 4025 SFS 4026 SFS 4300 SFS 4302 DIN 15018 Kesälahti Finland ______________________ pla...

Page 76: ...________ SERIAL NUMBER _D905 SELLER ______________________________________________________________ CUSTOMER ___________________________________________________________ STREET ADDRESS _____________________________________________________ POSTAL CODE AND TOWN _______________________________________________ _______________________________________________________________________ E MAIL _______________...

Page 77: ...rm dimensions PD 0 85mx1 5m ITEMS TO BE INSPECTED OK in order NO To be repaired A STRENGTH F SAFETY REQUIREMENTS OK NO OK NO Materials certificate Horizontal level indicator Strength certificate Securings and lockings Raising prevention device B STABILITY Prevention of undoing the outrigger supp Stability test certificate Safety distances Operating zone diagram Position of platform Construction of...

Page 78: ...ncy stop 6 Outrigger plate 1 Chassis 5 Safety limit switches 7 Hazard colours 2 Slewing gear 6 Horn sound signal 8 Operating zone diagram 3 Boom 9 Inspection plate 4 Working platform 5 REPAIRS 5 Outriggers 1 Welding 2 SAFETY REQUIREMENTS 6 Transport position 2 Other repairs 1 Horizontal level indicator 7 Hydraulic system 3 Test loading 2 Raising prevention device 8 Electric system DEFECTS AND REMA...

Page 79: ...ency stop 6 Outrigger plate 1 Chassis 5 Safety limit switches 7 Hazard colours 2 Slewing gear 6 Horn sound signal 8 Operating zone diagram 3 Boom 9 Inspection plate 4 Working platform 5 REPAIRS 5 Outriggers 1 Welding 2 SAFETY REQUIREMENTS 6 Transport position 2 Other repairs 1 Horizontal level indicator 7 Hydraulic system 3 Test loading 2 Raising prevention device 8 Electric system DEFECTS AND REM...

Page 80: ...ency stop 6 Outrigger plate 1 Chassis 5 Safety limit switches 7 Hazard colours 2 Slewing gear 6 Horn sound signal 8 Operating zone diagram 3 Boom 9 Inspection plate 4 Working platform 5 REPAIRS 5 Outriggers 1 Welding 2 SAFETY REQUIREMENTS 6 Transport position 2 Other repairs 1 Horizontal level indicator 7 Hydraulic system 3 Test loading 2 Raising prevention device 8 Electric system DEFECTS AND REM...

Page 81: ...ency stop 6 Outrigger plate 1 Chassis 5 Safety limit switches 7 Hazard colours 2 Slewing gear 6 Horn sound signal 8 Operating zone diagram 3 Boom 9 Inspection plate 4 Working platform 5 REPAIRS 5 Outriggers 1 Welding 2 SAFETY REQUIREMENTS 6 Transport position 2 Other repairs 1 Horizontal level indicator 7 Hydraulic system 3 Test loading 2 Raising prevention device 8 Electric system DEFECTS AND REM...

Page 82: ...ency stop 6 Outrigger plate 1 Chassis 5 Safety limit switches 7 Hazard colours 2 Slewing gear 6 Horn sound signal 8 Operating zone diagram 3 Boom 9 Inspection plate 4 Working platform 5 REPAIRS 5 Outriggers 1 Welding 2 SAFETY REQUIREMENTS 6 Transport position 2 Other repairs 1 Horizontal level indicator 7 Hydraulic system 3 Test loading 2 Raising prevention device 8 Electric system DEFECTS AND REM...

Page 83: ...Kesla XS 190 SELF PROPELLED TELESCOPIC PLATFORM 82 ...

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