2 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109
©
COPYRIGHT
KEMPPI
OY
CONTENTS
1.
PREFACE ........................................................................................................................3
1.1.
Introduction .......................................................................................................................3
1.2.
Product introduction ..........................................................................................................3
1.2.1.
Operation control and connectors ................................................................................... 4
1.3.
Accessories.......................................................................................................................5
1.3.1.
Remote control devices................................................................................................... 5
1.3.2.
Control panels ................................................................................................................. 5
1.3.3.
Cables ............................................................................................................................. 6
1.4.
Operation safety................................................................................................................6
2.
INSTALLATION ...............................................................................................................7
2.1.
Siting the machine and mounting the control panels PL and PX ......................................7
2.2.1.
Connection to the mains supply ...................................................................................... 7
2.2.2.
Welding and earth cables................................................................................................ 8
3.
OPERATION CONTROL SWITCHES AND POTENTIOMETERS AND THEIR USE......8
3.1.
Main switch I/O..................................................................................................................8
3.2.
Pilot lamps.........................................................................................................................9
3.3.
Local or remote control of welding current ........................................................................9
3.4.
Operation of cooling fan ....................................................................................................9
4.
ACCESSORIES...............................................................................................................9
4.1.
PL and PX control panels’ operation in MMA welding.......................................................9
4.1.1.
Control for MMA welding dynamics (PL, PX) .................................................................. 9
4.1.2.
Control of ignition pulse current (PX) ............................................................................ 10
4.1.3.
Meter display (PL, PX) .................................................................................................. 10
4.1.4.
Operation mede selection (PX) ..................................................................................... 10
5.
COOLING UNIT SUPPLY..............................................................................................11
6.
MAINTENANCE ............................................................................................................11
6.1.
Cables .............................................................................................................................11
6.2.
Power source ..................................................................................................................12
6.3.
Regular maintenance ......................................................................................................12
7.
OPERATION DISTURBANCES ....................................................................................12
7.1.
Operation of the overload protection...............................................................................12
7.2.
Control fuses ...................................................................................................................12
7.3.
Under- and overvoltages in the mains supply .................................................................13
7.4.
Loss of a phase in the mains supply ...............................................................................13
8.
ORDERING NUMBERS ................................................................................................13
9.
TECHNICAL DATA AND TERMS OF GUARANTEE ....................................................14
9.1.
Technical data .................................................................................................................14
9.2.
Terms of guarantee .........................................................................................................15