Wacker Neuson BPU 2540A Operator'S Manual Download Page 1 | Manualshive

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Operator´s Manual

Vibratory plate

BPU

2540A, 3050A, 3750Ats

0203079en

005

10.2010

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Summary of Contents for BPU 2540A

Page 1: ...Operator s Manual Vibratory plate BPU 2540A 3050A 3750Ats 0203079en 005 10 2010...

Page 2: ...Manufacturer Wacker Neuson SE Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German...

Page 3: ...chine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Ple...

Page 4: ...5 Starting the engine 25 Operation the engine 27 Forward and reverse motion 27 Stopping the engine 28 MAINTENANCE 29 Maintenance schedule 29 Engine oil 30 Hydraulic control 31 Exciter 31 Exciter V bel...

Page 5: ...and mainte nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes f...

Page 6: ...unattended Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the mach...

Page 7: ...er operators or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental...

Page 8: ...standards governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger...

Page 9: ...pecific permissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection whi...

Page 10: ...ve upward or downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use t...

Page 11: ...ety information and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the opera...

Page 12: ...elevant legal instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 2 6 Safety during the operati...

Page 13: ...e If you exceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings c...

Page 14: ...peration and when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel...

Page 15: ...tank only up to the maximum marking If there is no Maximum mark ing do not fill up the tank completely Lock the fuel cap securely after refueling Operation in closed rooms In closed or partially close...

Page 16: ...from the skin im mediately with soap and water Make sure that no hydraulic oil comes gets in the eyes or on the body See a phy sician immediately if hydraulic oil gets into the eyes or is swallowed Do...

Page 17: ...when handling operating fluids e g fuels oils greases coolants etc Always wear personal safety clothing Avoid skin and eye contact with operating fluids Do not inhale or swallow operating fluids In pa...

Page 18: ...item numbers for the labels are in the parts book Item Label Description 1 If the machine falls it can cause severe crushing injuries f Only lift the machine with certified hoist and lifting tackle s...

Page 19: ...kcase breather 5 If the machine falls it can cause severe crushing injuries f Do not lift the machine by the guide handle or the center pole 6 Guaranteed sound power level 7 Danger of fire Smoking and...

Page 20: ...Advance and reverse travel m min ft min 21 69 25 82 Area capacity m h ft h 504 5425 630 6781 750 8073 Maximum permissible tilt 20 Sound pressure level L pA at operator s station According to DIN EN IS...

Page 21: ...quivalent to the installed power output in accordance with the directive 2000 14 EC kW 3 1 5 2 Engine speed rpm 2 800 Fuel type Regular gasolino lead free 86 oktane Fuel consumption l h qt h 0 8 0 84...

Page 22: ...050A BPU 3750ATS Vibrations rpm Hz 5 400 90 Centrifugal force kN 25 30 37 Oil specification Fuchs Titan Unic 10W40 MC SAE 10W40 Oil quantity l qt 0 6 0 63 Designation Unit BPU 2540A BPU 3050A BPU 3750...

Page 23: ...eans of a friction connection through the centrifugal clutch 9 and the exciter V belt 10 The centrifugal clutch 9 interrupts the power transmission to the exciter 5 at low engine turning speed thus al...

Page 24: ...so observe the regulations in the chapter Safety instructions Recommendations on compaction Ground conditions The max compaction depth depends on several factors relating to the ground condition such...

Page 25: ...or replace the ele ments if necessary 3 Fuel Use any regular grade automotive gasoline unleaded gasoline is preferred with a pump octane rating of 86 or higher Never use an oil gasoline mixture or dir...

Page 26: ...back slightly 4 Turn the engine switch to the I position 5 Pull the starter grip lightly until resistance is felt then pull briskly Caution Do not allow the starter grip to snap back against the engi...

Page 27: ...the crankcase drops below a safe limit the oil alert system will automatically shut down the engine the engine switch will remain in the I position Note If engine does not start check oil level Forwar...

Page 28: ...n emergency turn the engine switch to the 0 position Under normal conditions use the following procedure 1 Push the throttle lever forward all the way to the stop 2 Turn the ignition switch to the 0 p...

Page 29: ...20 hours Ignition system Clean spark plug check spark plug gap 0 7 mm monthly Exciter Check attachment screws for tight fit Hydraulic control Check oil level top up if necessary V belt Check V belt te...

Page 30: ...st oil drain hose 2 and collect the draining oil in an appropriate container 3 Attach the waist oil drain hose 2 back again 4 Pour the recommended oil through the oil filler tube 16 and then check the...

Page 31: ...filler bore use funnel 5 Close filler bore 19 Changing the oil 1 Open filler bore 19 2 Tilt vibration plate and keep it tilted until the oil has run out 3 Place vibration plate in horizontal position...

Page 32: ...spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer Note If...

Page 33: ...nts and separate them Carefully check both elements for holes or tears and replace if damaged 2 Foam element Wash the element in a solution of household detergent and warm water then rinse thor oughly...

Page 34: ...ance with mark No advance Cause Mechanical fault Remedy Contact Wacker service dept Loss of hydraulic oil Cause Leaks hydraulic hose defective Remedy Change defective parts Note Bleed system after eve...

Page 35: ...systems information and warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada Emission control systems warranty statement See the en...

Page 36: ...erred to as E10 Gasoline con taining more than 10 ethanol such as E15 E20 or E85 may not be used be cause it could damage the engine Methanol methyl or wood alcohol 5 by volume You may use gasoline co...

Page 37: ...oduct meets and complies with the relevant regulations and re quirements of the following guidelines and standards 2006 42 EC 2000 14 EC 2005 88 EC 2004 108 EC EN 55012 2007 Authorized person for tech...

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