Kemppi Pro 3200 EVOLUTION Operation Instructions Manual Download

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4 – Pro 3200 Evolution, Pro 4200 Evolution, Pro 5200 Evolution/0109

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KEMPPI

H12

H11

S11

X14

X15

X11 X12

X13

F11

X16

F12

1.2.1. Operation control and connectors

F11 Fuse for connetion for control table 6,3 A slow-blow

H11 Signal lamp

I/O

H12 Warning lamp for thermal protection

S11 Main switch I/O

X11, Welding connection

parallel

X12

X13 Earth connection

X14, Connection for control cable

parallel

X15

Inlet of mains cable

02 Inspection cover for control panel

PL, PX Accessories

Socket outlet

Fuse 230 V, 250 VA

F12 Fuse for socket outlet

1,0 A slow-blow

Summary of Contents for Pro 3200 EVOLUTION

Page 1: ...1913130E Pro 3200 EVOLUTION Pro 4200 EVOLUTION Pro 5200 EVOLUTION Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation français ...

Page 2: ...h I O 8 3 2 Pilot lamps 9 3 3 Local or remote control of welding current 9 3 4 Operation of cooling fan 9 4 ACCESSORIES 9 4 1 PL and PX control panels operation in MMA welding 9 4 1 1 Control for MMA welding dynamics PL PX 9 4 1 2 Control of ignition pulse current PX 10 4 1 3 Meter display PL PX 10 4 1 4 Operation mede selection PX 10 5 COOLING UNIT SUPPLY 11 6 MAINTENANCE 11 6 1 Cables 11 6 2 Pow...

Page 3: ... or injury the following symbol is used Read the warning texts carefully and follow the instructions Please also study the Operation safety instructions and respect them when installing operating and servicing the machine 1 2 PRODUCT INTRODUCTION Pro 3200 4200 and 5200 Evolution are multi operator power sources designed for demanding professional use They are suitable for MMA MIG and pulsed MIG as...

Page 4: ...or connetion for control table 6 3 A slow blow H11 Signal lamp I O H12 Warning lamp for thermal protection S11 Main switch I O X11 Welding connection parallel X12 X13 Earth connection X14 Connection for control cable parallel X15 01 Inlet of mains cable 02 Inspection cover for control panel PL PX Accessories Socket outlet Fuse 230 V 250 VA F12 Fuse for socket outlet 1 0 A slow blow ...

Page 5: ...21 Adjustment of welding current R22 Adjustment of MMA welding dynamics S21 Selection for local remote control local MIG TIG remote control PX panel 6185802 H31 Signal lamp for voltage display H32 Signal lamp for display of adjustment status P31 Current meter set value welding current P32 Voltage meter open circuit terminal voltage P33 Display for adjustment value of MMA welding dynamics and start...

Page 6: ...nished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surface Always check cables before operating the machine Change damaged cables without delay Damaged cables may cause an injury or set out a fire Connection cable must not be crushed it must not touch sharp edges or hot work pieces Welding power circuit Isolate yourself b...

Page 7: ...PX Mounting of panel should only be carried out by competent electrician Attention Disconnect plug of machine from mains socket and wait for approx 2 min before removing cover plate On the front face of machine there is a cover plate where the control panel is mounted Without a panel the machine is controlled either from remote control unit or Promig or Protig unit Mount PL or PX panel according t...

Page 8: ... 2 2 2 Welding and earth cables Recommended copper cables with cross sectional area are as follows Pro 3200 50 70 mm2 Pro 4200 70 90 mm2 Pro 5200 70 90 mm2 In enclosed table are shown typical load capacities of rubber insulated copper cables when ambient temperature is 25 ºC and lead temperature is 85 ºC CABLE DUTY CYCLE ED VOLTAGE LOSS 10m 100 60 30 50 mm2 285 A 370 A 520 A 0 35 V 100 A 70 mm2 35...

Page 9: ...ts R10 and R20 see page 5 At MIG and TIG welding current control is made according to operation instruction of controlling MIG or TIG unit 3 4 OPERATION OF COOLING FAN In Pro 3200 there are one and in Pro 4200 and 5200 two simultaneously operating fans The fan is started for a moment when main switch is placed into postion I The fan will start during welding as the machine heats up and it will run...

Page 10: ...1 X12 and X13 Accurancy of current true value in respect to real value is 2 5 2 A Accurancy of voltage true value in respect to real value is 2 5 0 2 V Depending on welding cable legth and copper cross section real arc voltage and meter display might differ main volts from each other Error will incease when current is growing See table in paragraph Welding and earth cables page 8 In current measur...

Page 11: ...ouble free operation 6 1 CABLES Check the condition of welding and connection cables daily Do not use damaged cables Make sure that the mains cables in use are safe and according to laid down regulations The repair and mounting of a mains connection cables should be carried out only by an authorized electrician Carbon arc gouging In carbon arc gouging there are dynamic constant voltage curves If t...

Page 12: ...es and potentiometers Checking of electric connections Meter checking Checking of mains cable and plug Damaged parts or parts in bad connection are replaced by new ones Maintenace testing Operation and performance values of the machine are checked and adjusted when necessary by means of test equipment 7 OPERATION DISTURBANCES In case of problems contact the Kemppi works in Lahti Finland or your lo...

Page 13: ...S IN THE MAINS SUPPLY Primary circuits of machine are protected against sudden transient overvoltages Machine is designed to withstand 3 x 440 V voltage continiously see technical data See to it that voltage is kept within admissble limits especially when mains supply is taken e g from combusition engine generator If the mains has undervoltage under approx 300 V machine control stops to operate au...

Page 14: ... V 36 V 10 V 41 V 10 V 45 V Max welding voltage 46 V 300 A 46 V 400 A 50 V 500 A Open circuit voltage 65 V n 65 V n 65 V Open circuit power 75 W 75 W 75 W Efficiency at nominal values appr 85 appr 85 appr 85 Power factor at nominal values appr 0 93 appr 0 93 appr 0 93 Storage temperature range 40 60 0 C 40 60 0 C 40 60 0 C Operating temperature range 20 40 0 C 20 40 0 C 20 40 0 C Temperature class...

Page 15: ...n Note Under the terms of the guarantee welding torches and their consumables feed drive rollers and feeder guide tubes are not covered Direct or indirect damage due to a defective product is not covered under the guarantee The guarantee is void if changes are made to the product without approval of the manufacturer or if repairs are carried out using non approved spare parts The guarantee is also...

Page 16: ...MK 41 OEH ENGLAND Tel 01234 213 581 Telefax 01234 215 128 e mail sales uk kemppi com KEMPPI FRANCE S A S A au capital de 5 000 000 F 65 Avenue de la Couronne des Prés 78681 EPONE CEDEX FRANCE Tel 01 30 90 04 40 Telefax 01 30 90 04 45 e mail sales fr kemppi com KEMPPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 06033 88 020 Telefax 06033 72 528 e mail sales de kemppi com KEMPPI OY Odd...

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