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10

SERVICE DIAGNOSIS



A properly adjusted Keating MIRACLEAN® Gas Griddle, with no load, will cycle “on” approximately every 2-1/2 

to 3 minutes. Each cycle will last approximately three minutes, ensuring that the temperature setting is held 
within a narrow band. 



The burners, when on, will produce fl ames directed at the bottom of the griddle plate. The fl ames should be 

about 25mm to 38mm below the bottom of the plate.

CAUTION - To avoid injury or equipment damage:

· When servicing equipment, use proper tools and supplies.

· Refer to Service Manual for instructions.

Every Keating MIRACLEAN® Gas Griddle has safety controls to ensure safe operation and guard against compo-
nent failure. Operation, removal and replacement of each control is explained in the SERVICE section, page 11.

The following diagnosis is only to be used as a guide to qualifi ed service personnel. Keating recommends that 
you use a qualifi ed & licensed service company.

NOTE:

 To correctly and quickly diagnose the system, the chart below should be followed in sequential order.

TROUBLE SHOOTING CHART

PROBLEM

PROBABLE CAUSE

SOLUTION

Main Power On Light doesn't come on

a. No electricity to griddle.

b. Main Power On/Off switch light is 
    faulty.

a. Plug griddle into approved working 
    outlet.

b. Replace main Power On/Off switch.

Pilot won't light

Burners won't light

a. Gas isn’t turned on or air is in gas line.

b. Thermostat isn't on.

c. Thermostat is out of calibration or is 
    faulty.

d. Main Power On/Off switch is faulty.

e. Thermostat I/O switch is faulty.

f.  Gas pressure too low.

g. Spark electrode(s) is faulty or 
    connections are loose.
h. Clogged pilot orifi ce.

i.  Spark module(s) is faulty.
j.  Gas valve is faulty.

k. Transformer is defective.

a. Turn manual gas valve on. If using
    fl exible connector with quick 
    disconnect, make sure quick 
    disconnect is completely engaged.

b. Turn thermostat to desired 
    temperature.

c. Check calibration of thermostat (see

    page 8) and replace if necessary (see

    pages 10, 11)

d. Replace Main Power On/Off switch.

e. Replace I/O switch.

f. Adjust gas pressure.

g. Tighten connections. Replace 
    electrode(s) if faulty.

h. Turn griddle and manual gas valve off. 
    Clean orifi ce.
i.  Replace spark module(s).

j.  Replace gas valve.
k. Replace transformer.

Temperature of griddle is erratic

a. Thermostat out of calibration or faulty.

b. Thermostat bulb is improperly placed.

c. Exhaust problems or drafts in kitchen.

a. Check calibration of thermostat (see
   

 

page 8) and replace if necessary (see

    pages 11, 12).

b. Adjust bulb position (see page 11, 
    THERMOSTAT BULB POSITIONING.)
c. Contact your HVAC representative.

Electrode continues to spark

a. Low pilot fl ame height.

b. Spark module(s) is faulty.

a. Adjust pilot fl ame height (see
  

  

page 13)

 

FLAME ADJUSTMENT.

b. Replace spark module(s).

Summary of Contents for Miraclean 2000+ Series

Page 1: ...iddle from Malibu You are now enjoying the significant benefits a Keating chrome griddle provides over a standard griddle including 32 saving in energy consumption saving you money and reducing your c...

Page 2: ...curs specifications may be changed without notice KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL IMPORTANT THIS MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE MIRACLEAN GAS GRIDDL...

Page 3: ...proper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or...

Page 4: ...serviced by qualified and or certified and or licensed service personnel Contact your distributor for assistance IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage...

Page 5: ...ACLEAN surface takes just three easy steps scraping with the Keating Scraper washing with the Palmetto brush and water and using Keating Klenzer and a damp cloth to polish No more griddle bricks grill...

Page 6: ...ly designed operating exhaust hood Connected to the type of gas for which the griddle is manufactured Governor is installed in the appliance and adjusted for the manifold pressure marked on the serial...

Page 7: ...ppliances Quick disconnect devices must comply with the current European standard for quick disconnect devices for use with gas fuel as applicable IF DISCONNECTION OF THE RESTRAINT IS NEC ESSARY IT MU...

Page 8: ...hanges required when changing from one gas type to another can be per formed only by a certified professional These griddles are intended only for commercial use and are to be operated only by profess...

Page 9: ...ristics and heat retention properties found in the MIRACLEAN Griddle operating temperatures should be set 6 C to 14 C below conventional griddles 2 Locate the inverted V s on the front of the griddle...

Page 10: ...g Klenzer BECAUSE OF THE SUPERIOR MIRACLEAN SURFACE THE ONLY TOOLS YOU WILL EVER NEED TO CLEAN THE GRIDDLE ARE A NATURAL BRISTLE BRUSH AND A KEATING SCRAPER NEVER USE A GRIDDLE STONE BRICK OR SCREEN T...

Page 11: ...mometer 1 Set thermostat to desired temperature 150 C recommended 2 Allow thermostat to cycle three times 3 Locate V on front of griddle plate See Figure 3 above thermostat to be calibrated to locate...

Page 12: ...e burners to burn properly Any objects placed in the flue such as steak weights egg covers pans rags and utensils will not allow the burners to burn properly causing poor griddle performance and healt...

Page 13: ...t b Replace main Power On Off switch Pilot won t light Burners won t light a Gas isn t turned on or air is in gas line b Thermostat isn t on c Thermostat is out of calibration or is faulty d Main Powe...

Page 14: ...ng four screws and support the panel to prevent damage to wiring or other components 6 Remove two screws which hold thermostat body to control panel 7 Detach wires from thermostat body carefully not i...

Page 15: ...n off gas 3 Remove control panel by removing four screws and support it to prevent damage to wiring or other components 4 Disconnect wires from gas valve carefully noting connections 5 Remove burner t...

Page 16: ...ver clockwise to increase and counterclock wise to decrease to adjust flames for all burners fed by each valve 2 Air adjustment loosen screw for air shutter locat ed on front of burner and rotate air...

Page 17: ...ox rear mount 022448 module box bottom mount 022448 module mounted in 059819 module box 022448 module inside griddle 059819 module Kit or Part to order Kit 060025 Kit 060026 Kit 060068 Part 022448 Par...

Page 18: ...D MAIN POWER ON OFF 011539 2 CONTROL PANEL REFERENCE ONLY 3 THERMOSTAT 175 550 F w shield 029519 4 THERMOSTAT DIAL PLATE FOR 100 280 C THERMOSTAT 034972 5 THERMOSTAT KNOB FOR 100 280 C THERMOSTAT 0099...

Page 19: ...13P CZECH REPUBLIC CZ 12H 13P GERMANY DE 12E 13P FRANCE FR 12ER 12ER 13P GREECE GR 12H 13P IRELAND IE 12H 13P ITALY IT 12H 13P NETHERLANDS NL 12L 13P PORTUGAL PT 12H 13P SPAIN ES 12H 13P SWEDEN SE 12H...

Page 20: ...hooting and maintenance The wiring diagrams in this section cover standard griddles which may or may not match the diagram attached to the griddle Non standard griddles with additional thermostats do...

Page 21: ...keatingofchicago com 18 24 27 30 36 48 GAS GRIDDLE WITH TWO THERMOSTATS WIRING DIAGRAM PRIOR TO 2004...

Page 22: ...1 800 KEATING MIRACLEAN GAS GRIDDLE 19 GAS GRIDDLES WITH THREE THERMOSTATS WIRING DIAGRAM...

Page 23: ...keatingofchicago com 20 GAS GRIDDLES 2008 WITH THREE THERMOSTATS WIRING DIAGRAM...

Page 24: ...1 800 KEATING MIRACLEAN GAS GRIDDLE 21 60 72 GAS GRIDDLES WITH THREE THERMOSTATS WITH ELECTRONIC IGNITION WIRING DIAGRAM PRIOR TO 2008...

Page 25: ...keatingofchicago com 22 GAS GRIDDLES WITH FOUR THERMOSTATS WITH ELECTRONIC IGNITION WIRING DIAGRAM...

Page 26: ...600 36x36 3 2 30240 18900 42 Wide 3 2 30240 18900 48 Wide 4 2 40320 25200 60 Wide 5 3 50400 31500 72 Wide 6 3 60480 45738 KEATING GRIDDLE SPECIFICATIONS The fuel input requirement table is shown below...

Page 27: ...company Please state the nature of the call it will ensure speaking with the appropriate person Have your serial and model number available when ordering parts As continuous product improvement occur...

Page 28: ...uk COMPANY _____________________________________________________________________________________________________________________ ADDRESS CITY ___________________________________________ COUNTRY _____...

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