www.kayomoto.com
- 58 -
Inspection of starting motor and double gear
Check whether the gear slot of the starting motor and the double gear are damaged
Inspection of change gear device
Check whethe the positioning plate roller is worn and if the roller rotation is inflexible.
Assembly of the starting shaft
Install the starting shaft into the corresponding starting shaft hole of the right body.If only electric start without this
step.
Assembly of Double Gear
1. Mount the double gear into the right double gear shaft.
2. Mount the double gear washer into the double gear end surface
3. Mount the GB/T894.1 gear ring 15 into the clamping groove on the double gear shaft.
Assembly of the starting shaft
1. Assemble the positioning plate to the right body and fasten it ;
2. Put the five star plate on the variable speed drum, pay attention to the notch alignment should aim to the
variable speed drum pin, install the fastening screw and fasten ;
3. Install the variable arm, after assembly the variable arm, please check whether the change gear is correct, then
continue to install the machine.
Assembly of Right Body Oil Pump
1. first install the oil pump pin into the pin hole on the oil pump shaft.
2. install the rotor combination into the hole of the right box; fasten the oil pump cover plate combination to the
oil pump rotor with 3pcs of GB/T16674 small disc screws M5×18;
Note:
1. When assemble the oil pump rotor, the inside and outside
rotor with mark should face to the same direction;
2. oil pump cover bolt tightening torque :7~9 N.m;
3. After the cover plate is assembled, make sure the oil
pump shaft can rotate flexibly.
3. Assemble the oil pump gear to the oil pump shaft and mount the GB/T894.1 bead flange 10 to the clamping
groove on the oil pump shaft ;
4. First,install the oil pump bridge gear washer on the oil pump bridge gear shaft. Second,install the oil pump
bridge gear on the oil pump bridge gear shaft. Third,install the oil pump bridge gear washer on the oil pump bridge
gear. And finally install the GB/T894.1 bead flange 10 on the groove of the oil pump bridge gear shaft.
