www.kayomoto.us
- 52 -
End clearance between rotor assembly
and cover plate
0.04
～
0.1
----
Troubleshooting
clutch slips when accelerating
：
1.Insufficient free travel
2.Disc worn
3.Clutch plate bending
Handle bar with too much pressure
：
1.Clutch cable is bonded, damaged or
unclean
2.lifting mechanism failure
oil pressure is too low
：
1.Clutch cable is bonded, damaged or
unclean
2.lifting mechanism failure
shift pedal does not spring back
：
1.spring broken
2.gear shaft interferes with the crankcase
cover
clutch
：
1.if there is a clutch failure, usually can be
adjusted by the clutch hand free travel.
The bike will move slowly when the clutch
is released
：
1.
Large free travel.
2.bent clutch plate
Clutch operation difficulty
：
1.
Spurs in clutch cover spout.
Shift difficulty
：
1.stop plate bent or worn
2. incorrect clutch adjustment.
Shift gear is trip over
：
1.spring broken and loosen elastic.
Cylinder overheat
：
1.something wrong with impeller
Electrical starting difficulty
：
1.something wrong with start motor.
Disassembly of water pump impeller
Remove the drain bolt from pump cover and drain out
water in engine. Finally, remove pump cover and
impeller.
Waterproof bolt
Disassembly of right crankcase cover
