Kato Imer CARRY 110, Operating Instructions Manual, Page: 3 / 51

CONTENTS
ROUTINE MAINTENANCE
PREFACE
SAFETY INFORMATION
1
SAFETY MEASURES ..................................................................................................... 2
1.1 GENERAL ................................................................................................................................................... 2
1.2 USE OF THE MACHINE ............................................................................................................................. 3
1.3 DRIVING SAFETY ...................................................................................................................................... 4
1.4 LOADING AND TRANSPORT ................................................................................................................... 4
1.5 PARKING .................................................................................................................................................... 5
1.6 SERVICE .................................................................................................................................................... 5
1.7 SAFETY LABELS AND SIGNS ................................................................................................................. 7
2 OPERATING INSTRUCTIONS ....................................................................................... 8
2.1 MACHINE CONTROLS .............................................................................................................................. 8
2.1.1 MOVING THE MACHINE (Levers A and B) ........................................................................................ 8
2.1.2 TRAVEL SPEED (Button C) ................................................................................................................ 9
2.1.3 THROTTLE LEVER (Lever D) .......................................................................................................... 10
2.1.4 IMPLEMENT LINKAGE LEVER (Lever E) ........................................................................................ 10
2.1.5 LOADER SHOVEL LEVER (Lever F) ............................................................................................... 10
2.1.6 USING THE AUXILIARY HYDRAULIC PTO (Lever G) ......................................................................... 10
2.1.7 AUXILIARY SWITCHING VALVE LEVER (Lever H) ............................................................................ 10
2.2 USING THE IC ENGINE ........................................................................................................................... 11
2.2.1 STARTING THE ENGINE ................................................................................................................. 11
2.2.2 SWITCHING OFF THE ENGINE ...................................................................................................... 11
2.3 PREHEATING THE MACHINE ................................................................................................................ 11
2.4 LIFTING THE MACHINE .......................................................................................................................... 12
2.5 LOADING AND UNLOADING THE MACHINE ........................................................................................ 12
2.6 EQUIPMENTS .......................................................................................................................................... 13
2.7 USE AND ACCESSORIES ....................................................................................................................... 14
2.7.1 SKIP .................................................................................................................................................. 14
2.7.2 SELF-LOADING SHOVEL ................................................................................................................ 14
2.7.3 TRILATERAL PLATFORM ................................................................................................................ 14
2.7.4 CEMENT MIXER KIT ........................................................................................................................ 15
2.7.5 FOOTPLATE ..................................................................................................................................... 15
2.7.6 USING THE AUXILIARY HYDRAULIC PTO AND SWITCHING VALVE (fluid flow rate 26 l/min.) .. 15
2.7.7 INSTALLING THE SELF-LOADING SHOVEL (OPTIONAL) ............................................................ 16
2.7.8 INSTALLING THE CEMENT MIXER KIT SELF-LOADING SHOVEL (OPTIONAL) ......................... 17
2.8 REPLACING THE ACCESSORY ............................................................................................................. 18
2.8.1 REMOVING THE ACCESSORY ....................................................................................................... 18
2.8.2 MOUNTING ACCESSORIES ............................................................................................................ 19
2.9 PRECAUTIONS WHEN USING RUBBER TRACKS ............................................................................... 20
2.10 PARKING THE MACHINE ....................................................................................................................... 20
3 MAINTENANCE ............................................................................................................ 21
3.1 MAINTENANCE INTERVALS .................................................................................................................. 21
3.2 TABLE OF LUBRICANTS ........................................................................................................................ 21
3.3 REACTIVE CHECKS AND SERVICE JOBS ........................................................................................... 22
3.3.1 CHECKING THE TRACK TENSION ................................................................................................. 22
3.3.2 ADJUSTING THE TRACK TENSION ............................................................................................... 22
3.3.3 RUBBER TRACK MAINTENANCE ................................................................................................... 22
3.3.4 FUSES MAINTENANCE ................................................................................................................... 23
3.3.5 BATTERY MAINTENANCE .............................................................................................................. 24
3.3.6 GENERAL LUBRICATION ................................................................................................................ 24
3.4 DAILY CHECKS AND MAINTENANCE .................................................................................................. 25
3.4.1 ENGINE OIL LEVEL AND CHANGE ................................................................................................ 25
3.4.2 HYDRAULIC FLUID TANK LEVEL ................................................................................................... 25
3.4.3 FILLING THE FUEL TANK ................................................................................................................ 25
3.4.4 INSPECTING THE MACHINE .......................................................................................................... 26
3.4.5 AIR CLEANER BLOCKAGE INDICATOR......................................................................................... 26