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MAINTENANCE RECOMMENDATIONS 

 

** Under No Circumstances should anyone enter the water while a fountain is operating. ** 

 

** Please keep the original box for maintenance shipping. ** 

 

The following maintenance procedures can be utilized to ensure many years of quality performance from your 
Kasco Fountain and reduce the need for more costly repair work. 

 

• 

PROPER INSTALLATION:  

Proper installation of Kasco equipment will include a power source with 

ground fault interruption (GFI).  For Fountain models, the C-25 control (120V) or C-85 (240/208V) included 
with the unit have built-in ground fault interruption that is sufficient.  Ground fault interrupters are a safety 
feature that can also alert you to electrical leaks in the equipment

.  It is extremely important to test the GFI 

upon installation, each reinstallation, and monthly thereafter to ensure proper operation.

  If you have re-

peat, consistent trips on your ground fault, the equipment should be disconnected and removed from the wa-
ter.  The power cord should be inspected for damage and you should call Kasco Marine at 715-262-4488 for 
further instructions or email Kasco at [email protected]

 

• 

OBSERVATION:  

Operating equipment should be observed on a regular basis (daily, if possible) for any 

reduction or variation in performance.  If a change in performance is observed, the equipment should be dis-
connected from power and inspected for any material that may have clogged the system or wrapped around 
the shaft of the motor, especially plastic bags and fishing line.  Even though Kasco Aerators and Fountains 
are among the most clog-resistant on the market, it is impossible to protect against all items that can clog 
equipment and still maintain a flow of water.  These materials can be very damaging to the equipment under 
continued operation and must be removed as soon as possible.  ALWAYS UNPLUG THE UNIT BEFORE 
ATTEMPTING TO REMOVE CLOGS. 

 

• 

WINTER STORAGE:  

In regions where there is significant freezing in the wintertime, the fountains should 

be removed from the water to protect them from the expansion pressure of the ice.  In many areas, fountains 
will keep some amount of ice open through the winter.  However, when the water is thrust into the air, it is 
exposed to the colder air temperatures longer and can actually make ice thicker on the pond/lake.  Storage 
over winter is best in a location that is out of the sun and cool, but above 32

O

F.  It is not necessary to store 

Kasco motors upside down.  All internal seals are fully lubricated while stored in an upright position. 

 

• 

CLEANING:  

Fountains should be removed from the water at least once per year (at the end of the season 

in cold climates) to clean the exterior of the system, especially the stainless steel motor housing (can).  The 
motor housing is the surface that dissipates heat into the water and any algae, calcium, etc. build-up will be-
come an insulator that blocks heat transfer.  In warmer regions it is recommended that the motor is removed 
and cleaned at least two to three times per year depending on conditions.  In most cases a power washer will 
be sufficient if the unit and algae are still wet. 

 

• 

SEAL AND OIL REPLACEMENT:  

This is a sealed motor assembly and seals will wear out over time 

(similar to break pads on a car).  Replacement of the seals and a change of oil after three years may 
add longevity to the operation of the motor, saving you the cost of more expensive repairs.  In warmer cli-
mates where the fountain runs most or all of the year, it is a good idea to replace seals more regularly than 
you would need to in colder climates where the unit is removed from the water for several months. 

 

• 

ZINC ANODE:  

A Sacrificial Zinc Anode is supplied on the shaft of all 3400JF Model Fountains for pro-

tection of the equipment from corrosion and electrolysis.  The zinc anode should be updated (replaced) if re-
duced to half the original size or if white in color.  Corrosion from electrolysis is more commonly associated 
with saltwater or brackish water, but as a matter of precaution, it is important to periodically check the zinc 
anode in all installations (at least every two to three months). 

 

Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Author-
ized Repair Center.  Any alterations or changes made to Kasco units by an unauthorized source will void the 
warranty.  This includes tampering with the unit, power cord, and/or control box.  Please contact Kasco Marine, 
Inc. at 715-262-4488 for your nearest Authorized Repair Center. 

11 

Summary of Contents for 3400HJF

Page 1: ...Needed Unit Specs Assembly Installation Instructions Pattern Sizes C 25 Instructions C 85 Instructions Maintenance Recommendations Warranty Warranty Claim Return Policy Replacement Parts Assembly Diagram Troubleshooting Tips Customer Repair Form Warranty Registration Information Rev 2 20 07 Made in the USA a 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 Making A Splash I II III IV V VI VII VIII IX X XI XI...

Page 2: ...all fountain models include control panels with GFI protec tion However it is NEVER recommended to enter the water with the equipment in opera tion Caution should be used when dealing with any electrical equipment with moving parts NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator Extreme caution should be used around water especially cold w...

Page 3: ...Claim Return Policy on pages 12 13 Please register your Fountain online at www kascomarine com general_info_warranty_registration htm USE AND OPERATION Kasco Fountains are designed and engineered for continuous duty such as on fish farms or other aquaculture applications or on demand use as needed in a recreational water feature During flotation operation the water is pulled from 360O around the u...

Page 4: ...zle 1 7 Cypress Nozzle 1 8 Collar for Cypress Nozzle 1 M Mooring Rope Weights 2 TOOLS SUPPLIES NEEDED A Anchors or stakes for installing unit 2 B 2 Phillips head screw driver C 120V or 240V Electrical Supply near pond on a post with room for mounting the C 25 or C 85 G 10 x 1 long or longer screw s for mounting the C 25 3 or C 85 4 H 9 16 Socket and Ratchet I 9 16 Wrench UNIT SPECS Model Voltage O...

Page 5: ... x 3 1 4 Phillips Pan Head Screws Part D and a 1 4 Flat Washer Part E to secure the float to the motor housing Insert screw with washer through bolt hole in float and into receptacle on the unit Tighten until snug with a Phillips Head screw driver and repeat for 3 remaining screws STEP FIVE Turn secured assembly upside down so the top of the float logo side is face down on the flat surface Place B...

Page 6: ...require an anchor 18 feet horizon tally from the float For ease of removal you may choose to keep at least one anchor within reach from shore just below the water s surface STEP SIX Turn the assembly upright again At this time if the cord contains a metal strain relief you can use the chain connector and attach it in one of the opening at the rope placement The chain connector will easily fit if i...

Page 7: ...ing fountain can either be plugged into the 240V outlet on the right hand side of the C 85 panel or hardwired into the panel PLUG Insert the plug on the unit into the outlet and securely close the outlet cover until it snaps into place Test the GFCB with the test button now and every 30 days HARDWIRE The bottom of the C 85 control panel has several knock outs for hardwiring the unit Re move a knoc...

Page 8: ...e The Cypress nozzle marked C1 on fin makes use of the collar marked C2 on the top rim and the 3 8 x 4 bolt Linden Display Produces a two tiered display with a center column 6 tall by 3 wide and an outer cone 3 5 tall by 14 wide The Linden nozzle marked L inside one of the fins uses the 3 8 x 4 bolt Juniper Display Produces a wide cone of water 3 tall by 20 wide The Juniper nozzle marked with J on...

Page 9: ...ESET BUT TON MUST BE PUSHED FIRMLY AND FULLY INTO PLACE UNTIL IT LOCKS AND RE MAINS DEPRESSED AFTER PRESSURE HAS BEEN REMOVED DANGER IF RESET BUTTON DOES NOT POP OUT IF TEST LAMP REMAINS LIT WHEN RESET BUTTON DOES POP OUT OR IF THE G F C I FAILS TO RESET PROP ERLY DO NOT USE TIMER CONTACT A QUALIFIED SERVICE TECHNICIAN Failure to use the C 25 with Kasco Fountains will void the warranty and cause t...

Page 10: ...AL to proper time of day See step 2 above ON TRIPPER TIME POINTER TIME DIAL OFF TRIPPER MANUAL LEVER Wiring information Copper Conductors Wire Terminal Size Tightening Torque AWG Lb In 14 20 12 20 10 20 8 25 6 35 4 45 3 50 2 50 L2 15 A OPEN 20 A 20 A GFCB L1 N GND TIMER IMPORTANT This control panel must be installed according to the National Electrical Code including article 680 and local code req...

Page 11: ...er However when the water is thrust into the air it is exposed to the colder air temperatures longer and can actually make ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32O F It is not necessary to store Kasco motors upside down All internal seals are fully lubricated while stored in an upright position CLEANING Fountains should be...

Page 12: ...aged by unauthorized tampering The Sacrificial Zinc Anode around the propeller shaft shows significant deterioration The Anode must be inspected periodically and replaced if necessary Warranty Claim Procedure Check the ten digit serial number printed either on the black cover of the motor or on the blue nameplate and determine the year of manufacture according to the serial number scheme below Sam...

Page 13: ...our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially lower costs than replacement with new Please ship ac cording to the instructions in the previous section Again it is best to call ahead for a Return Authorization Number and or Repair Form so we know the repair is coming Kasco Marine offers free estimates on repa...

Page 14: ... 4 5 258476 FLAT WASHER 1 4 4 6 251250 14 X 1 1 4 LONG HEX WASHER HEAD 4 7 990285 SEALING WASHER 1 8 990280 SEALING PLUG 1 9 990400 LIP SEAL 1 10 990275 O RING CORD 1 11 243475 ZINC ASSEMBLY 1 12 334200 PROP 3400J 1 13 334125 MAIN HOUSING 2400J 3400J 1 14 334125 INNER HOUSING 2400J 3400J 1 15 334150 CONE 2400J 3400J 1 16 334175 INNER CHAMBER 2400J 3400J 1 17 334306 6 X 3 4 LONG PHILLIPS HEAD SS 10...

Page 15: ...er Each Kasco Fountain has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If you are noticing these symptoms the unit should be unplugged immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit should be unplugged and taken out of the water to find the ...

Page 16: ...d for by the customer You must include the power cord and cage assembly with each unit sent in for repair to be considered for warranty repair Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date ___________________ Customer Information Name _________________ Phone Number _____________________ Address __________________________ Alternate Number...

Page 17: ...register your fountain online at www kascomarine com general_info_warranty_registration htm Also fill in the information below and keep for your records Model Ex 3400JF _______________________________ Serial Ex 7001J31725 ______________________________ Purchase Date _____________________ Purchased From ___________________________________ Registration Date ___________________________ 884180 ...

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