background image

9

Important Trailer Safety Information

Tow Vehicles

WARNING: Serious injury or property damage can 
result if the total weight of your loaded trailer exceeds 
the capacity of the hitch and/or your tow vehicle.

AVERTISSEMENT: Des blessures graves ou de 
dommages à la propriété peuvent survenir sir le poids 
total de la remorque chargée excède la capacité de 
l'attelage et/ou du véhicule 

remorqueur

.

It is very important that you know and understand the 
towing capabilities of your tow vehicle. This is especially 
true with the braking abilities of the tow vehicle. You 
should check with your authorized dealer to see what the 
capabilities are for the total towing load and the maximum 
allowable tongue weight for the vehicle you plan on using 
for towing.

It is also important that the lighting system in the tow 
vehicle has sufficient capacity support the additional load 
the trailer lighting will add to the system. A heavy duty 
flasher may be required to make your turn signals function 
properly.

Trailer Ball & Couplers

WARNING: Failure to properly engage the hitch ball in 
the coupler ball socket and securely lock the coupler 
latch mechanism can cause the trailer to become 
detached from the tow vehicle while traveling, which 
may cause serious injury or property damage.

AVERTISSEMENT: Le non-respect d'engager 
correctement la boule d'attache dans la cavité de la 
boule de l'attelage et de verrouiller solidement le 
mécanisme du loquet de l'attelage pourrait mener la 
remorque à se détacher du véhicule remorqueur 
pendant le déplacement, ce qui pourrait causer des 
blessures graves ou des dommages à la propriété

Ball diameter for which rating (GVWR) shall not exceed 
the gross trailer weight marked on the trailer  coupler.

The hitch balls have the rated load they are capable of 
towing stamped Into the top of the ball.

Make sure the ball that you use to tow your trailer has the 
same capacity rating as the coupler.

Do not use a different size ball than the size the coupler is 
designed to use.

Hitch Coupler Troubleshooting

If the coupler becomes damaged it must be repaired or 
replaced before towing. When the coupler is placed on the 
ball, the latch should close firmly. Keep the latch 
mechanism lightly oiled and clean. Items to check for are 
as follows:

1. Latch does not grasp ball securely:

Check the ball size. Make sure the ball and 
coupler are the same size.

2. Latch does not snap into full latch position:

Check adjustment. Latch mechanism may be too 
tight.

Check to see that the coupler housing has not 
been damaged, keeping the ball hitch from fitting 
completely into the housing as designed.

3. Keep the tongue blocked up when not in use so the 

coupler and mechanism are not in the ground being 
exposed to dirt and moisture.

4. Apply a small amount of an automotive grease to the 

ball before hitching coupler to prevent wear of the two 
parts during towing.

5. Make sure the latch safety pin is in position before 

towing.

Coupler & Ball Engagement

If the coupler and towing ball resist attempts to make 
engagement, do not force latch assembly. Instead, check 
the ball diameter to verify that it conforms to Society of 
Automotive Engineers (SAE) specifications. Standard two-
inch diameter ball should  be within the limits of 2.000-
inches to 1.970-inches. Balls larger than 2.000- inches will 
not readily fit the coupler. A two-piece coupler ball is not 
recommended.

If the coupler becomes damaged it must be repaired or 
replaced before towing. When the coupler is placed on the 
ball, the latch should close firmly. Keep the latch 
mechanism lightly oiled and clean.

Improper engagement of the coupler and ball can cause 
damage if the vehicles separate in transit, thus, caution 
must be exercised to insure a secure hook-up. Lower the 
coupler onto the ball with the coupler latch in the vertical 
position. Continue to lower the trailer tongue until the jack 
clears the ground, then flip the coupler latch to its locked 
(horizontal) position. At this point visually observe that the 
ball is fully engaged in the ball hitch. An even better check 
to make sure the two are fully engaged is to raise the 
tongue of the trailer again using the jack. Raise until the 
ball hitch connection starts to raise the rear of the tow 
vehicle. If the connection was not properly made, the ball 
and socket will separate as the tongue of the trailer is 
raised.

 

Class

Coupler

Ball Diameter

II

3,500# GVWR

2”

III

5,000# GVWR

2”

IV

8,000# GVWR

2”

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - C

Summary of Contents for Trailer HDS Series

Page 1: ...r HDS Series Hot Water Diesel Heated Operator s Manual MODELS HDS 3 5 40 GE MT 1 103 844 0 HDS 3 5 4 0 Ge VMT 1 110 118 0 To locate your local K rcher Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...Owner and or user must study and maintain for future reference the manufacturers instructions Save These Instructions This manual should be considered a permanent part of the machine and should remain...

Page 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Page 4: ...g or still hot AVERTISSEMENT Risque d incendie Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude WARNING Do not use gasoline crankcase draining or oil containing gaso...

Page 5: ...ains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouvement violent de la lance 12 Never make adjustments on machine while in operation 13 Be certain...

Page 6: ...tions specified in the manual Reporting Safety Defects If you believe that your trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National...

Page 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Page 8: ...warnings supplied in this manual Also read the information supplied with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly s...

Page 9: ...the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Items to check for are as follows 1 Latch does not grasp ball securely Check the ball size Make sure the ball a...

Page 10: ...tongue the chain on the left side of the trailer tongue attached to the right side of the ball hitch the chain on the right side of the trailer tongue attached to the left side of the ball hitch This...

Page 11: ...n supplied on the example tire label and VIN tag check the tire size and capacity of your trailer as shown on the VIN tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your tr...

Page 12: ...La roulette doit tre en position relev e lors du remorquage de l appareil STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clock...

Page 13: ...press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has a sp...

Page 14: ...nly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearb...

Page 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Page 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Page 17: ...on threads Engage safety latch to prevent from triggering gun STEP 6 On electric start models you will need to install a battery making sure that the red cable is attached to the positive terminal Us...

Page 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Page 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 C NOTE High pressure nozzle must be inserted at...

Page 20: ...ischarging the warm water onto the ground This thermal device prevents internal damage to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into...

Page 21: ...pressure wand handle for low pressure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve r...

Page 22: ...inked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer ATTENTION Le...

Page 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Page 24: ...by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing ATTENTION Une inspection p riodique est recom mand e pour s assurer...

Page 25: ...l inlet temperatures that are at seasonal extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make fo...

Page 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Page 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Page 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Page 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Page 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Page 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Page 32: ...9 807 942 0 Printed in U S A or Mexico...

Reviews: