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7

Important Trailer Safety Information

Referencing the Utility Trailer in this 
Manual

All references to the trailer or component parts to either 
left or right are made with the assumption that you are 
standing behind the trailer facing forward. Your left 
hand or right hand is the equivalent on the trailer.

Tire Safety

The most common cause of trailer tire failure is under-
inflation. Therefore, it is important that you always 
maintain the specified air pressure as indicated by the 
tire manufacturer on the tire's side-walls. This informa-
tion can also be found on the tire label or the air 
pressure molded on the tire side-wall.

The most important things you can do to maintaining 
proper tire pressure are observe all tire and trailer 
maximum carrying capacities, avoid road hazards, and 
inspect the tires for cuts, slashes and other irregulari-
ties. These practices, along with other care and mainte-
nance, can improve handling, help protect you and 
others from avoidable breakdowns and accidents, 
improve fuel economy, and increase the life of your 
tires.

Make tire safety a regular part of your trailer mainte-
nance routine. The time you spend is minimal 
compared to the amount of time, inconvenience, and 
potential safety hazards that can occur from a flat tire or 
failure.

Basic Tire Maintenance

Properly maintained tires improve the load-carrying 
capability of your trailer. You can help avoid flat tires 
and tire failures by maintaining proper tire pressure, 
observing tire and trailer capacity limits, avoiding road 
hazards, and inspecting your tires regularly.

Identifying Your Recommended Tire 
Pressure and Maximum Load Carrying 
Capacity for Your Trailer

Both the tire placard and the VIN label are permanently 
attached on top of the frame of your trailer and have the 
required information printed on them. They also list the 
maximum load that can be placed on the trailer without 
exceeding the load limits of the tires or the trailers other 
components. These labels indicate the manufacturer’s 
information including:

Recommended tire size.

Recommended tire inflation pressure.

The maximum weight the trailer is designed to 
carry.

Gross vehicle weight rating of the trailer.

Gross axle weight rating of the trailer.

Understanding Tire Pressure and Load 
Limits

Tire inflation pressure is the level of air in the tire that 
provides it with the load-carrying capacity and affects 
the overall performance of the trailer. The tire inflation 
pressure is a number that indicates the amount of air 
pressure that is inside the tire. It is measured in pounds 
per square inch (PSI). The tire must be inflated to the 
air pressure as designated on the labels. Also listed on 
the labels is the air pressure in kilo Pascals (kPa), 
which is a metric measurement. Tire manufacturers 
determine the air pressure to maximize the amount of 
weight the tires can safely carry. The proper tire 
pressure for your trailer tires is referred to as the 
"recommended cold inflation pressure." It is difficult to 
obtain the recommended tire pressure if your tires are 
not cold when the reading is taken because the air will 
expand when it is warmed by towing down the road, 
thus increasing the air pressure inside. If air is added to 
a tire that is low the air pressure should never exceed 
the recommended pressure.

It is important to check your trailer’s tire pressure at 
least once a month for the following reasons:

Most tires will naturally lose air over time.

Tires can lose air suddenly if driven over an object that 
punctures or cuts the tire. Sometimes a sharp blow 
from a pothole or curb can knock the tire loose from the 
rim causing immediate deflation.

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - C

Summary of Contents for Trailer HDS Series

Page 1: ...r HDS Series Hot Water Diesel Heated Operator s Manual MODELS HDS 3 5 40 GE MT 1 103 844 0 HDS 3 5 4 0 Ge VMT 1 110 118 0 To locate your local K rcher Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...Owner and or user must study and maintain for future reference the manufacturers instructions Save These Instructions This manual should be considered a permanent part of the machine and should remain...

Page 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Page 4: ...g or still hot AVERTISSEMENT Risque d incendie Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude WARNING Do not use gasoline crankcase draining or oil containing gaso...

Page 5: ...ains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouvement violent de la lance 12 Never make adjustments on machine while in operation 13 Be certain...

Page 6: ...tions specified in the manual Reporting Safety Defects If you believe that your trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National...

Page 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Page 8: ...warnings supplied in this manual Also read the information supplied with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly s...

Page 9: ...the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Items to check for are as follows 1 Latch does not grasp ball securely Check the ball size Make sure the ball a...

Page 10: ...tongue the chain on the left side of the trailer tongue attached to the right side of the ball hitch the chain on the right side of the trailer tongue attached to the left side of the ball hitch This...

Page 11: ...n supplied on the example tire label and VIN tag check the tire size and capacity of your trailer as shown on the VIN tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your tr...

Page 12: ...La roulette doit tre en position relev e lors du remorquage de l appareil STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clock...

Page 13: ...press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has a sp...

Page 14: ...nly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearb...

Page 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Page 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Page 17: ...on threads Engage safety latch to prevent from triggering gun STEP 6 On electric start models you will need to install a battery making sure that the red cable is attached to the positive terminal Us...

Page 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Page 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 C NOTE High pressure nozzle must be inserted at...

Page 20: ...ischarging the warm water onto the ground This thermal device prevents internal damage to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into...

Page 21: ...pressure wand handle for low pressure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve r...

Page 22: ...inked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer ATTENTION Le...

Page 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Page 24: ...by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing ATTENTION Une inspection p riodique est recom mand e pour s assurer...

Page 25: ...l inlet temperatures that are at seasonal extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make fo...

Page 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Page 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Page 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Page 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Page 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Page 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Page 32: ...9 807 942 0 Printed in U S A or Mexico...

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