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10

Important Trailer Safety Information

Safety Chains

Listed in the chart below are the different class sizes of 
safety chains and the rated load each chain must be 
capable of withstanding.

WARNING: Failure to properly attach safety chains 
between the trailer and tow vehicle can result in a 
runaway trailer.

AVERTISSEMENT: Le non-respect de fixer 
correctement les chaînes de sécurité entre la 
remorque et le véhicule remorqueur peut mener à 
l'emballement de la remorque.

WARNING: To avoid accidents, before trailering:

AVERTISSEMENT: Pour éviter les accidents avant 
de procéder à un remorquage :

Hitch only to ball size marked on coupling.

Atteler uniquement à une boule dont la taille 
correspond à celle indiquée sur l'attelage.

Ball clamp must capture ball and lever or hand 
wheel is fully clamped.

La boule de serrage doit capturer la boule et le 
levier ou le volant à main est complètement 
serré.

Cross safety chains under coupling.

Croiser les chaînes de sécurité sous l'attelage.

Allow only enough slack for turns.

Laisser suffisamment de jeu pour permettre la

 

rotation libre.

 The safety chains on your trailer are an added 
insurance that it will not become detached from the tow 
vehicle. All safety chains are provided with an added 
clasp to keep them from becoming accidentally 
detached from the tow vehicle. Your trailer hitch on the 
tow vehicle should have two attaching holes or rings for 
attaching the safety chains, preferably one on each 
side of the ball hitch. Crisscross the chains under the 
tongue, the chain on the left side of the trailer tongue 
attached to the right side of the ball hitch, the chain on 
the right side of the trailer tongue attached to the left 
side of the ball hitch.

This prevents the trailer tongue from dropping to the 
road should the coupler or ball hitch fail. The chains 
should be rigged as tight as possible with just enough 
slack to allow tight turns to be made. This can be 
accomplished by twisting the chain hook in a clockwise 
or counterclockwise direction thus twisting the link 
spacing and making the chain shorter. Also by keeping 
your chains as short as possible you prevent them from 
dragging on the road and wearing the chain links. If for 
any reason you find it necessary to replace a safety 
chain, use only original equipment.

Load-Carrying Capacity

Located on the front left-hand side of the frame, (either 
the inside or the outside) is the VIN (Vehicle Identifica-
tion Number) tag. It will show the GVWR (Gross Vehicle 
Weight Rating) which is the maximum load that can be 
applied to the tires on the trailer. The GVWR and the 
carrying capacity of the trailer are based on the tire size 
installed on the trailer.

The GVWR is the maximum carrying capacity of the 
trailer with its respective tires. It may not necessarily 
equal the total GVWR of the trailer less the empty 
weight of the trailer because there may be another 
controlling factor such as frame strength that reduces 
the carrying capacity to what is listed on the VIN tag.

TRAILER  

CLASS         

TRAILER 

WEIGHT GVWR 

IN LBS.

MINIMUM BRAKING 
STRENGTH IN LBS.

I

to 2,000

2,000

II

2,000 to 3,500

3,500

III

3,500 to 5,000

5,000

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - C

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Summary of Contents for Trailer HDS Series

Page 1: ...r HDS Series Hot Water Diesel Heated Operator s Manual MODELS HDS 3 5 40 GE MT 1 103 844 0 HDS 3 5 4 0 Ge VMT 1 110 118 0 To locate your local K rcher Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...Owner and or user must study and maintain for future reference the manufacturers instructions Save These Instructions This manual should be considered a permanent part of the machine and should remain...

Page 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Page 4: ...g or still hot AVERTISSEMENT Risque d incendie Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude WARNING Do not use gasoline crankcase draining or oil containing gaso...

Page 5: ...ains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouvement violent de la lance 12 Never make adjustments on machine while in operation 13 Be certain...

Page 6: ...tions specified in the manual Reporting Safety Defects If you believe that your trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National...

Page 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Page 8: ...warnings supplied in this manual Also read the information supplied with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly s...

Page 9: ...the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Items to check for are as follows 1 Latch does not grasp ball securely Check the ball size Make sure the ball a...

Page 10: ...tongue the chain on the left side of the trailer tongue attached to the right side of the ball hitch the chain on the right side of the trailer tongue attached to the left side of the ball hitch This...

Page 11: ...n supplied on the example tire label and VIN tag check the tire size and capacity of your trailer as shown on the VIN tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your tr...

Page 12: ...La roulette doit tre en position relev e lors du remorquage de l appareil STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clock...

Page 13: ...press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has a sp...

Page 14: ...nly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearb...

Page 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Page 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Page 17: ...on threads Engage safety latch to prevent from triggering gun STEP 6 On electric start models you will need to install a battery making sure that the red cable is attached to the positive terminal Us...

Page 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Page 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 C NOTE High pressure nozzle must be inserted at...

Page 20: ...ischarging the warm water onto the ground This thermal device prevents internal damage to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into...

Page 21: ...pressure wand handle for low pressure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve r...

Page 22: ...inked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer ATTENTION Le...

Page 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Page 24: ...by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing ATTENTION Une inspection p riodique est recom mand e pour s assurer...

Page 25: ...l inlet temperatures that are at seasonal extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make fo...

Page 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Page 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Page 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Page 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Page 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Page 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Page 32: ...9 807 942 0 Printed in U S A or Mexico...

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