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14

What to Check And How To Check

Tire Pressure

Proper air pressure for your tires is printed on the 
sidewall. Check pressure while tires are cold. Do not 
raise or lower pressure to meet load. Pressure other 
than recommended pressure will lead to excessive tire 
wear or tire failure. Balancing recommended. 

Wheels

Check wheels for hole elongation or “out of round”. This 
condition can be caused by lug nuts not being tight or 
being too tight. Trailer wheels can be damaged by 
chuck holes or curb jumping. You may not be aware of 
the road shock to the wheels without periodic checks. 
Replace any wheel that is bent. Replace any wheel if 
you see elongation of the bolt holes.

Wheel Lugs

Wheel lug nuts must be tightened with a torque wrench. 
Refer to the chart below for proper torque.

1. Start all bolts or nuts by hand to 

prevent cross threading.

2. Tighten bolts or nuts following 

sequence at right.

3. The tightening of the fasteners 

should be done in stages. 
Following the recommended sequence, tighten 
fasteners per wheel torque chart below.

4. Wheel nuts/bolts should be torqued before first 

road use and after each wheel removal. Check and 
re-torque after the first 10 miles, 25 miles and 
again at 50 miles. Check periodically thereafter.

Wheel Torque Requirements

Ball Coupler Hitches

Coupler assembly includes a latch lever and latch lever 
safety pin or hitch pin. Be sure the latch lever is locked 
and the pin properly secured before moving your trailer. 
The pin can be engaged fully only if ball is properly 
seated in the coupler.

Tires

Before mounting tires onto wheels make certain that 
the rim size and contour is approved for the tire as 
shown in the Tire and Rim Association Yearbook or the 
tire manufacturer’s catalog. Also make sure the tire will 
carry the rated load. If the load is not equal on all tires 
due to trailer weight distribution, use the tire rated for 
the heaviest wheel position.

NOTE: The capacity rating molded into the 
sidewall of the tire is not always the proper rating 
for the tire if used in a trailer application. Use the 
following guideline:

1. LT and ST tires: use the capacity rating molded into 

the tire.

2. Passenger Car Tires: Use the capacity rating 

molded into the tire sidewall divided by 1.10.

Use tire mounting procedures as outlined by the 
Rubber Manufacturer’s Association or the tire manufac-
turers.

NOTE: Tire wear should be checked frequently 
because once a wear pattern becomes firmly 
established in a tire it is difficult to stop, even if 
the underlying cause is corrected.

WHEEL

 SIZE

TORQUE SEQUENCE

1st Stage

2nd Stage

3rd Stage

16"

20 - 25

50 - 60

80-90

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - C

1

2

3

4

5

WEAR PATTERN

CAUSE

ACTION

ACTION

Center 

Wear

Over  

Inflation

Adjust pressure 
to particular 
load per tire 
catalog.

Edge 
Wear

Under  

Inflation

Adjust pressure 
to particular 
load per tire 
catalog.

Side Wear

Loss of 

camber or 

overloading

Make sure load 
doesn't exceed 
axle rating. 
Align at align-
ment shop.

Toe Wear

Incorrect 

 toe-in

Align at align-
ment shop.

Cupping

Out of 

 balance

Check bearing 
adjustment and 
balance tires.

Flat 

Spots

Wheel 

lockup  & tire 

skidding

Avoid sudden 
stops when 
possible and 
adjust brakes.

Summary of Contents for Trailer HDS Series

Page 1: ...r HDS Series Hot Water Diesel Heated Operator s Manual MODELS HDS 3 5 40 GE MT 1 103 844 0 HDS 3 5 4 0 Ge VMT 1 110 118 0 To locate your local K rcher Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...Owner and or user must study and maintain for future reference the manufacturers instructions Save These Instructions This manual should be considered a permanent part of the machine and should remain...

Page 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Page 4: ...g or still hot AVERTISSEMENT Risque d incendie Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude WARNING Do not use gasoline crankcase draining or oil containing gaso...

Page 5: ...ains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouvement violent de la lance 12 Never make adjustments on machine while in operation 13 Be certain...

Page 6: ...tions specified in the manual Reporting Safety Defects If you believe that your trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National...

Page 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Page 8: ...warnings supplied in this manual Also read the information supplied with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly s...

Page 9: ...the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Items to check for are as follows 1 Latch does not grasp ball securely Check the ball size Make sure the ball a...

Page 10: ...tongue the chain on the left side of the trailer tongue attached to the right side of the ball hitch the chain on the right side of the trailer tongue attached to the left side of the ball hitch This...

Page 11: ...n supplied on the example tire label and VIN tag check the tire size and capacity of your trailer as shown on the VIN tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your tr...

Page 12: ...La roulette doit tre en position relev e lors du remorquage de l appareil STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clock...

Page 13: ...press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has a sp...

Page 14: ...nly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearb...

Page 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Page 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Page 17: ...on threads Engage safety latch to prevent from triggering gun STEP 6 On electric start models you will need to install a battery making sure that the red cable is attached to the positive terminal Us...

Page 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Page 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 C NOTE High pressure nozzle must be inserted at...

Page 20: ...ischarging the warm water onto the ground This thermal device prevents internal damage to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into...

Page 21: ...pressure wand handle for low pressure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve r...

Page 22: ...inked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer ATTENTION Le...

Page 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Page 24: ...by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing ATTENTION Une inspection p riodique est recom mand e pour s assurer...

Page 25: ...l inlet temperatures that are at seasonal extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make fo...

Page 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Page 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Page 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Page 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Page 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Page 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Page 32: ...9 807 942 0 Printed in U S A or Mexico...

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