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25

Operations

Electrode Setting

SR Series Gage

KNA Part Number #8.717-379.0

CAUTION: If white smoke appears from burner 
exhaust vent during start-up or operation, 
discontinue use and readjust air bands.

ATTENTION : Si de la fumée blanche apparaît du 
conduit d'évacuation du brûleur pendant le 
démarrage ou le fonctionnement, cesser d'utiliser 
et réajuster les bandes d'air.

NOTE: If a flue is installed, have a professional 
serviceman adjust your burner for a #1 or #2 smoke 
spot on the Bacharach scale.

Fuel Pressure Adjustment

To adjust fuel pressure, First install a pressure gage 
into the port just after the pump fuel exit. Turn the 
adjusting screw (located at the regulator port) 
clockwise to increase, and counterclockwise to 
decrease. Do not exceed 200 psi or lower the pressure 
below 130 PSI, when checked at the post-pump 
pressure port. 

The fuel pressure may need to be adjusted due to 
altitude. For every 500 ft altitude above sea level, the 
boiling point of water goes down 1 °F. At high altitude 
environments, this boiling point change may require the 
heat input to be lowered so the water input does not 
turn to steam earlier than at the factory settings and 
activate the pressure sensors and pressure relief 
equipment when the unit is operated and much higher 
altitudes from factory settings or local dealer site 
settings. Check with your dealer before making local 
site fuel pressure adjustments.

Also, as ambient temperature changes seasonally, the 
fuel temperature in the feed tank and air temperature 
inlet can impact fuel flow. In more extreme tempera-
tures, this local-site adjustment may also require 
different fuel nozzles for fuel inlet temperatures that are 
at seasonal extremes (higher or lower) in locations 
where the temperature changes are beyond moderate 
temperatures of between 40°F and 90°F. Colder 

temperatures will make for a thicker flow and less fine a 
fuel spray while hotter temperatures will make for a 
thinner flow a more fine spray with the same nozzle. 
Consider alternate nozzle configurations from the 
baseline factory-supplied nozzle for operating in such 
temperature extremes if performance is not meeting 
needs with air band and fuel pressure settings alone.

NOTE: When changing fuel pump, a by-pass plug 
must be installed in return line port or fuel pump will 
not prime.

Removal of Soot and Heating Coil

In the heating process, fuel residue in the form of soot 
deposits may develop on the heating coil and block air 
flow which will affect burner combustion. When soot 
has been detected on visual observation, the soot on 
the coil must be washed off after following the coil 
removal steps.

1. Remove the top wrap by unscrewing the four 

screws from the sides and lift the top wrap off. 

2. Remove Insulation.

3. Remove the two pipe nipples and associated 

fittings.

4. Lift the coil out of the outer wrap. 

CAUTION: The coil weighs about 80 lbs. Use proper 
lifting techniques.

ATTENTION : La bobine pèse environ 80 livres. 
Utilisez les bonnes techniques de levage.

5. Clean, repair and replace the coil by reversing the 

above steps.

Coil Reinstallation

Reinstall by reversing the above steps 5 through 1.

NOTE: The 12 VDC burner systems can draw as 
much as 18 amps. For such motors to run properly, 
the battery and engine charging system must be kept 
in good condition, and the engine must run fast 
enough to adequately charge the battery. Do not 
throttle down the engine for any length of time.

(For EHASR Only)

Karcher HDS 3.5/40 GE MT Operator’s Manual  9.807-942.0 - C

Summary of Contents for Trailer HDS Series

Page 1: ...r HDS Series Hot Water Diesel Heated Operator s Manual MODELS HDS 3 5 40 GE MT 1 103 844 0 HDS 3 5 4 0 Ge VMT 1 110 118 0 To locate your local K rcher Commercial Pressure Washer Dealer nearest you vis...

Page 2: ...Owner and or user must study and maintain for future reference the manufacturers instructions Save These Instructions This manual should be considered a permanent part of the machine and should remain...

Page 3: ...ly Instructions 17 Installation 18 Operating Instructions 19 Detergents General Operating Techniques 20 Shutting Down And Clean Up 21 Storage 22 Maintenance Preventative Maintenance 23 Maintenance And...

Page 4: ...g or still hot AVERTISSEMENT Risque d incendie Ne pas ajouter de carburant pendant que la machine fonctionner ou est encore chaude WARNING Do not use gasoline crankcase draining or oil containing gaso...

Page 5: ...ains avant de commencer Le non respect de cette consigne pourrait mener des blessures caus es par le mouvement violent de la lance 12 Never make adjustments on machine while in operation 13 Be certain...

Page 6: ...tions specified in the manual Reporting Safety Defects If you believe that your trailer has a defect which could cause a crash or could cause injury or death you should immediately inform the National...

Page 7: ...ame of your trailer and have the required information printed on them They also list the maximum load that can be placed on the trailer without exceeding the load limits of the tires or the trailers o...

Page 8: ...warnings supplied in this manual Also read the information supplied with your tow vehicle so you know and understand it s limitations Never Tow the Trailer Before Checking Coupler and latch assembly s...

Page 9: ...the ball the latch should close firmly Keep the latch mechanism lightly oiled and clean Items to check for are as follows 1 Latch does not grasp ball securely Check the ball size Make sure the ball a...

Page 10: ...tongue the chain on the left side of the trailer tongue attached to the right side of the ball hitch the chain on the right side of the trailer tongue attached to the left side of the ball hitch This...

Page 11: ...n supplied on the example tire label and VIN tag check the tire size and capacity of your trailer as shown on the VIN tag on your trailer Proper Weight Distribution Tongue Weight Ensuring that your tr...

Page 12: ...La roulette doit tre en position relev e lors du remorquage de l appareil STEP 1 Release the quick release pin by rotating it clock wise Pull Quick release pin from receptacle Rotate the caster clock...

Page 13: ...press down on the brake pedal until it engages on the back tires To release the brake push the center of the brake to release see that it has disengaged from the back tire CAUTION This brake has a sp...

Page 14: ...nly if ball is properly seated in the coupler Tires Before mounting tires onto wheels make certain that the rim size and contour is approved for the tire as shown in the Tire and Rim Association Yearb...

Page 15: ...Secondary pressure release in the unlikely event the unloader valve fails Unloader Valve Safety device which when the spray gun closes prevents over pressurization NOTE If trigger on spray gun is rele...

Page 16: ...es for fastener part numbers NOTE Fastener assembly torque to install handle 10 ft lbs due to hollow tube handle Safety Rod installation Slide the rod through both holes in the tabs To secure rod bend...

Page 17: ...on threads Engage safety latch to prevent from triggering gun STEP 6 On electric start models you will need to install a battery making sure that the red cable is attached to the positive terminal Us...

Page 18: ...f poorly ventilated locations or areas where exhaust fans may cause an insufficient supply of oxygen Sufficient combustion can only be obtained when there is a sufficient supply of oxygen available fo...

Page 19: ...rely and pull trigger STEP 3 Turn the engine key switch to the on position till the engine starts Karcher HDS 3 5 40 GE MT Operator s Manual 9 807 942 0 C NOTE High pressure nozzle must be inserted at...

Page 20: ...ischarging the warm water onto the ground This thermal device prevents internal damage to the pump Cleaning Tips Pre rinse cleaning surface with fresh water Place detergent suction tube directly into...

Page 21: ...pressure wand handle for low pressure or connect the black detergent nozzle Pull trigger on spray gun and siphon water for one minute STEP 4 Turn garden hose water off Open the spray gun to relieve r...

Page 22: ...inked 6 Store the machine and accessories in a room which does not reach freezing temperatures CAUTION Failure to follow the above directions will result in damage to your pressure washer ATTENTION Le...

Page 23: ...mpering with the factory settings may cause personal injury and or property damage and will void the manufacturer s warranty Winterizing Procedure Damage due to freezing is not covered by warranty Adh...

Page 24: ...by operating the machine and checking to see that when the trigger on the spray gun is in the off position the burner is not firing ATTENTION Une inspection p riodique est recom mand e pour s assurer...

Page 25: ...l inlet temperatures that are at seasonal extremes higher or lower in locations where the temperature changes are beyond moderate temperatures of between 40 F and 90 F Colder temperatures will make fo...

Page 26: ...compressed air 4 Hand pack each bearing individually using a premium lithium base wheel bearing grease 5 Reinstall the hub reversing the procedure above using the bearing adjustment procedures below...

Page 27: ...pin over the end of the spindle and the other leg over the nut Tap legs slightly to set Cotter pin must be tight Posi lube Lubrication Procedure 1 Remove the rubber cap at end of the grease cap 2 Usin...

Page 28: ...ssemble and clean thoroughly High viscosity of detergent Dilute detergent to specifications Hole in detergent line s Repair hole Low detergent level Add detergent if needed Discharge water temperature...

Page 29: ...CHINE SMOKES WHILE BURNER UNIT IS RUNNING OR UNIT SMOKES AT COLD START ONLY WHEN BURNER IS OFF Improper air adjustment Readjust air bands on burner assembly Fuel pressure is low 140 psi for burner Adj...

Page 30: ...chedule Engine Oil SAE 10W 30 Inspect Daily Change After first 25 hours Filter Every 50 hours Air Cleaner Inspect Every 50 hours or monthly Clean Every 3 months Battery level Check monthly Engine Fuel...

Page 31: ...on Parts Inspect for bending loose fasteners wear X Hangers Inspect welds for cracks Wheel Nuts bolts Tighten to specified torque values Re torque after first 50 miles of use and periodically re check...

Page 32: ...9 807 942 0 Printed in U S A or Mexico...

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