Kaba Peaks Classic Technical Manual Download Page 56

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Section 3 - 12

Staking technique

Capping blocks and fixtures are designed to support cores at their waist to prevent sleeves and shells from

becoming out-of-round. Working without proper equipment and technique can cause deformation resulting in

poor operation, and can void product warranty
• Use original pins and Kaba equipment.

• Do not use excessive force.

• Do not deform or score the shells.

8900/6800 series spring cover small format interchangeable cores

Place core loaded with pins and springs into the correct

cavity of the 6840-00-3540 staking fixture. Place the cor-

rect spring cover (6-pin or 7-pin length) over the springs.
Set the staking tool on the cover. Gently tap the cover flat

with a plastic or rawhide mallet. Do not use excessive

force. Lubricate with Poxylube

spray lubricant.

Rekeying spring cover cores:

Pry up and discard the

spring cover. Dump the old pins and springs. Repin and

stake on a new spring cover and lubricate with Poxylube

spray lubricant.
• Work on a firm bench surface.

• Strike tools gently with a plastic or rawhide mallet.

• Do not use excessive force.

8144/6140 large format interchangeable cores for Corbin Russwin

The 8144/6140 large format interchangeable cores for Corbin Russwin have an A2 system pin stack total of 26.

8144 cores use the

large diameter plug

and require the following components:

A2 system: J series bottom pins and B series top pins

A4 system: K series bottom pins and F series top pins

8144-00-3004 patent bottom pin

3800-00-3005 patent top pin

3800-00-4010 stainless steel tumbler springs

3425-00-2006 mortise/rim/large format interchangeable core spring covers

6140 cores use the

large diameter plug

and require the following components:

A2 system: J series bottom pins and B series top pins

A4 system: K series bottom pins and F series top pins

6140-00-3004 patent bottom pin

3800-00-3005 patent top pin

3800-00-4010 stainless steel tumbler springs

3425-00-2006 mortise/rim/large format interchangeable core spring covers

6440-00-4001

staking tool for

use with all

spring covers

6840-00-3540

staking fixture for

Best, Corbin Russwin,

Medeco, and Yale

series cores

Pinning Interchangeable Cores

Top load the core in the usual manner. Stake in 6840-00-3540 staking fixture.

• Work on a firm bench surface.

• Strike tools gently with a plastic or rawhide mallet.

• Do not use excessive force.

Summary of Contents for Peaks Classic

Page 1: ...Technical Manual Preferred Classic ...

Page 2: ...roduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system with out prior written permission from the Publisher Disclaimer While reasonable efforts were made to ensure the accu racy of this document at the time of printing Kaba assumes no liability for any errors or omissions This information is su...

Page 3: ...Peaks Preferred Classic Notes ...

Page 4: ...Technical Manual Section 1 Introduction Preferred Classic ...

Page 5: ... in the same patent protected keying system Maximizes use of existing hardware for substantial cost savings Cores can be added to existing non small format interchangeable core systems without loss of keying capacity Cylinders resistant to key manipulation for safer master keying Keyway families for large institutional end users Lowest cost entry into key control market Technically simple Uses exi...

Page 6: ...ification number The Kaba key control contract and this manual specify certain key control procedures Breach of contract or failure to abide by factory key records policies can result in loss of the product line Contracts specify that 1 The blank ID number may not be removed stamped over or altered in any way 2 Parties under contract may not duplicate any keys bearing a blank ID number different f...

Page 7: ...rs in 7 pin small format interchangeable cores 150 140 Pin chambers closer to face of core face of Peaks small format interchangeable cores 8402 3402 rim 8800 3800 capped SFIC 8900 6800 spring cover SFIC All the cores and cylinders in the 140 family can be keyed together in the same patent protected system 8400 3400 key in knob 140 and 150 are the actual pin to pin spacings in thousandths of an in...

Page 8: ... 15 Pinning The same pins are used for all cylinders and cores except Corbin Russwin and Sargent large format inter changeable cores and the Universal 8400 xx 1095 1099 and 3400 xx 1095 1099 key in knobs which require the J or K series bottom pins Non original pins will not work properly in Kaba products and their use voids product warranty All products are top loaded Capped small format interchan...

Page 9: ...uer Bauer Safe Over the past 140 years Kaba has continually increased its capabilities and expanded its vision becoming a world leader in access control solutions and door hardware Today Kaba s worldwide operations serve millions of customers in more than 150 countries with a compre hensive set of products and services that range from safe locks to access control system integration More than 7 000...

Page 10: ...kLock Pro utility expired 1999 Medeco Original utility expired 1987 Distributor locksmith keyways none not patented Commonly called restricted keyways none not patented The primary purpose of patented high security locks is the prevention of unauthorized key duplication Contracts factory marked blanks limited distribution key records controls and strong utility patents are essential to state of th...

Page 11: ...able operation through out a wide variety of cylinders to provide hardware to fit the full spectrum of security needs Kaba uses high quality brass to manufacture the plug and shell of each cylinder All Kaba Peaks keys are made of nickel silver which incorporates a large bow capable of receiving stampings and use by physically impaired people All Kaba Peaks family of reliable cylinders are designed...

Page 12: ...Technical Manual Section 2 Product Information Preferred Classic ...

Page 13: ...ately Cams for conventional mortise cylinders are attached with 4701 98 4118 Loctite coated screws One 3418 00 2000 cam cover is placed over the cam before screws are installed If cams are changed in the field use new screws and tighten them firmly Please specify cam when ordering Contact Kaba about other cam requirements See bottom of this page for mortise cylinder kit Cams shown below are not fo...

Page 14: ... and outside for Sargent exit devices plug shell assembly break off screws 2 required backplate 3500 xx 2003 collar finish to match cylinder Each 8402 3402 cylinder assembly includes these components 4701 98 4118 screws 2 required 4702 80 2009 rim cylinder tailpiece 3410 00 2001 tailpiece retainer Conventional Rim Cylinders 8402 3402 Series ...

Page 15: ...Y grade 1 levers 23 Falcon RU grade 1 unit locks 01 Falcon S series knobs except Hana 13 Falcon S series Hana knobs 33 Falcon T series levers 01 Kaba 1411 padlocks 41 LSDA LS100B 100P 100T knobs 14 LSDA LX1000 grade 1 levers 1994 18 LSDA LX1000 grade 1 levers 1998 18 LSDA LH1000 grade 1 knobs 17 LSDA L100 grade 2 levers 18 LSDA 600 series clutch levers 18 LSDA Single cyl deadlocks 90 LSDA Double c...

Page 16: ...000 exit device trim 10 Sargent 6500 Line 10 Weiser D 9370 9470 series deadlocks 01 Yale 5300L grade 2 levers 95 Yale 5300LN grade 2 levers 56 Key In Knob Cylinders Large diameter plug requires J or K series bottom pins and 8144 00 3004 patent bottom pin Large diameter plug requires J or K series bottom pins and 6140 00 3004 patent bottom pin The 8400 xx 1095 and 3400 XX 1095 cylinder kit with sma...

Page 17: ... components shown Section 2 5 Product Information 3400 00 2009 security bushing side view note bevel 1590 80 2000 SD 3A 4700 80 2001 SA 3B 4700 80 2002 S 3C The 06 cylinder kit can be used for the following lock types For details please refer to the specific line drawing of the product Manufacturer Lock Type Model American 3600 and 3700 series padlocks 01 Arrow M series Tudor and Darrin 26 Falcon ...

Page 18: ... A2 and A4 system 6440 00 4001 staking tool 6840 00 3540 staking fixture 3800 00 3548 ejector tool 3840 00 3540 140 capping block 6 holes 3400 00 4000 staking fixture for conventionals 6440 00 3540 staking fixture 3800 00 3547 capping tool for both capping blocks 3850 00 3540 150 capping block 7 holes Tools ...

Page 19: ...Section 2 7 Product Information Peaks Preferred Classic Notes ...

Page 20: ...knobs 8400 xx 1299 20 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 20 factory combinated 3400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece vertical 3450 80 2003 spacing washer SA 3B 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large diameter plug requires J or K series bottom pins AMERICAN Padlocks see pages 2 23 AMEROCK Same ...

Page 21: ...003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins CAL ROYAL LSD single cylinder deadlocks LSDD double cylinder deadlocks 8400 xx 1295 01 factory combinated and use 8400 xx 1095 uncombinated and use 3400 xx 1295 01 factory combinated and use 3400 xx 1095 uncombinated and use Cal Royal tailpieces Cal Royal tailpieces are not supplied CORBIN CK4200 grade 1 knobs ...

Page 22: ...99 uncombinated and use 3400 xx 1299 01 factory combinated 3400 xx 1099 uncombinated and use the original Corbin Russwin tailpiece and plastic tailpiece bushing Corbin Russwin tailpiece and bushing not supplied 99 plug shell large diameter plug requires J or K series bottom pins CORBIN CL3900 grade 2 levers RUSSWIN 8400 xx 1255 55 factory combinated 8400 xx 1055 uncombinated 3400 xx 1255 55 factor...

Page 23: ...LCON RU Series grade 1 Unit lock 8400 xx 1299 01 factory combinated 8400 xx 1099 uncombinated 3400 xx 1299 01 factory combinated 3400 xx 1099 uncombinated Use Falcon parts Install Falcon driver and tailpiece FALCON F Series levers N Series knobs 8400 xx 1299 17 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 17 factory combinated 3400 xx 1099 uncombinated and use 1590 80 2000 SD ...

Page 24: ...d 8400 xx 1099 uncombinated and use 3400 xx 1299 12 factory combinated 3400 xx 1099 uncombinated and use 4700 80 2003 FX tailpiece horizontal 3450 80 2003 spacing washer FALCON T Series grade 1 levers 8400 xx 1299 01 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 01 factory combinated 3400 xx 1099 uncombinated and use Most functions use Falcon no 030730 001 30 T381 inside cylind...

Page 25: ...99 uncombinated and use 3400 xx 1299 18 factory combinated 3400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece vertical 3450 80 2003 spacing washer SD 3A 99 plug shell large diameter plug requires J or K series bottom pins LSDA LH1000 grade 1 knobs 8400 xx 1299 17 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 17 factory combinated 3400 xx 1099 uncombinated and use 15...

Page 26: ...actory combinated 3400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer Or use LSDA tailpiece and driver 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large diameter plug requires J or K series bottom pins LSDA Double cylinder deadlocks 8400 xx 1299 01 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 01...

Page 27: ...key by pass 8400 xx 1299 17 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 17 factory combinated 3400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer MASTER Padlocks see page 2 23 99 plug shell large diameter plug requires J or K series bottom pins MARKS 130 Series deadlocks 8400 xx 1299 01 factory combinated and use 8400 xx 1099 ...

Page 28: ...es bottom pins PDQ Imported SV grade 2 knobs using Ilco 7056 or Lori 1539 cylinders and 3A or SV tailpieces 8400 xx 1299 84 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 84 factory combinated 3400 xx 1099 uncombinated and use 1590 80 2000 SD 3A tailpiece horizontal 3450 80 2003 spacing washer two 4700 00 4007 metal washers tailpiece PDQ Imported grade 1 Levers prior to U S A Sp...

Page 29: ...inated 3400 xx 1099 uncombinated and use 4700 80 2001 SA 3B tailpiece horizontal 3450 80 2003 spacing washer SARGENT 465 485 486 single cylinder deadlocks 8400 xx 1299 90 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 90 factory combinated 3400 xx 1099 uncombinated and use 3450 00 2000 lost motion tailpiece 3450 80 2004 timing washer SARGENT 6 Line grade 2 Ball knobs 8400 xx 121...

Page 30: ...ailpiece horizontal 3450 80 2003 spacing washer SCHLAGE A Series grade 2 Orbit knob 8400 xx 1299 07 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 07 factory combinated 3400 xx 1099 uncombinated and use 4700 80 2002 S 3C tailpiece horizontal 3450 80 2003 spacing washer 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large diameter plug requires...

Page 31: ...93 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 93 factory combinated 3400 xx 1099 uncombinated and use 3450 80 2004 timing washer 3450 00 2002 long double cylinder lost motion tailpiece for 13 4 thick doors or 3450 00 2001 short double cylinder lost motion tailpiece for 13 8 thick doors 99 plug shell large diameter plug requires J or K series bottom pins 99 plug shell large d...

Page 32: ... supplied SELECT or 2000 Series deadlocks All N One deadlocks MEDECO 8400 xx 1299 01 factory combinated 8400 xx 1099 uncombinated and use 3400 xx 1299 01 factory combinated 3400 xx 1099 uncombinated and use No attachments TRILOGY 2700 3000 levers 8400 xx 1206 03 factory combinated 8400 xx 1006 uncombinated and use 3400 xx 1206 03 factory combinated 3400 xx 1006 uncombinated and use 4700 80 2005 E ...

Page 33: ... bottom pins SD 3A 99 plug shell large diameter plug requires J or K series bottom pins WEISER D 9370 and 9470 series deadlocks 8400 xx 1295 01 factory combinated 8400 xx 1095 uncombinated and use 3400 xx 1295 01 factory combinated 3400 xx 1095 uncombinated and use Weiser tailpiece and retainer Weiser parts are not supplied VON DUPRIN 22 Series exit device knob trim 8400 xx 1299 07 factory combina...

Page 34: ...e 3425 82 3012 tailpiece 3425 00 4012 retainer pin 1 16 roll pin Same as 8400 xx 1054 cylinder above but with tailpiece YALE 5300LN grade 2 levers 8400 xx 1295 56 factory combinated 8400 xx 1095 uncombinated and use 3400 xx 1295 56 factory combinated 3400 xx 1095 uncombinated and use 3450 80 2003 spacing washer 3450 00 2000 lost motion tailpiece vertical large diameter plug requires J or K series ...

Page 35: ...ctory combinated 3400 xx 1299 01 factory combinated Schlage PL series Use padlock driver from Schlage 8400 xx 1299 01 factory combinated 3400 xx 1299 01 factory combinated Schlage old style 45 101 Use padlock driver from Schlage 8400 xx 1299 01 factory combinated 3400 xx 1299 01 factory combinated The following can be made from 8400 xx 1006 or 3400 xx 1006 cylinder kit using OEM adapters Master Sy...

Page 36: ... Schlage CL1000 and CL2000 series use 8400 xx 1099 or 3400 xx 1099 with Schlage tailpiece and driver Cabinet Locks and Specialty Applications 8800 or 8900 series and 3800 or 6800 cores fit any padlock prepared for 6 pin ICore including Abus 381C 45 Falcon American 3200 3500 series Master Proseries 6400 6500 Arrow Wilson Bohannon Best Except 150 Spacing For 6 pin core in 7 pin housing use spacer 38...

Page 37: ...ife retrofits Arrow Best Falcon KSP or Lockwood small format interchangeable cores prep Uses 6800 00 2006 6 pin or 6800 00 2007 7 pin spring covers 3425 34 4002 C ring plug retainer For 6 pin core in 7 pin housing use spacer 3800 00 3007 uncombinated combinated 8940 xx 1006 8940 xx 1206 140 6 pin 8950 xx 1006 8950 xx 1206 150 6 pin 8950 xx 1007 8950 xx 1207 150 7 pin 6840 xx 1006 6840 xx 1206 140 ...

Page 38: ...ger core life retrofits Medeco 31 Uses 3425 00 2006 mortise rim spring cover 6240 00 4002 C ring plug retainer 1 5 16 Large Format Interchangeable Cores for Yale 8244 6240 Series 8244 xx 1006 6240 xx 1006 retrofits Yale 1210 in 6 pin housings ONLY 6240 xx 1007 retrofits Yale 1210 in 7 pin housings ONLY 1 1 2 6 pin 140 uncombinated combinated 6340 xx 1006 6340 xx 1206 140 6 pin brass plug alloy she...

Page 39: ...e top view of core Timing pin engages slot in sleeve to create positive key pull stop for control key uncombinated combinated 8544 xx 1006 8544 xx 1206 140 6 pin 6540 xx 1006 6540 xx 1206 140 6 pin 6 pin 140 brass plug alloy shell and control sleeve with patented plating and coating spring cover retains pins and springs 6440 00 3540 staking fixture and 6440 00 4001 staking tool required pins like ...

Page 40: ...n visible in the pin chambers Pull tests have been successfully completed on Peaks cores in Arrow Best KSP Corbin Russwin and Yale hous ings The 8900 6800 cores actually require more force than 8800 3800 series cores This is due to the behavioral characteristics of the metals All brass tends to shear while the alloys employed in the 8900 6800 tend to distend but hold Environmental testing The stan...

Page 41: ...Section 2 30 Product Information Peaks Preferred Classic Notes ...

Page 42: ...Section 2 31 Product Information Peaks Preferred Classic Notes ...

Page 43: ...Section 2 32 Product Information Peaks Preferred Classic Notes ...

Page 44: ...Technical Manual Section 3 Key Cutting and Pinning Preferred Classic ...

Page 45: ...reduce overspray Key in knob cylinders should never be stamped Cores should be stamped on the top half of the shell Mortise and rim cylinders should be stamped on the back of the shell Lubrication Kaba recommends the use of Poxylube a dry spray for all Peaks Preferred cylinders Tailpiece Installation Interchangeable Core Stamp here Rim cylinder Stamp here Mortise cylinder Tailpiece inserted correc...

Page 46: ...tten as tip to bow Tolerances and milling cutters Peaks tolerances are tighter than most other brands Both depth and spacing must be held within 0 002 for proper operation Key machines must be kept in precise adjustment The required cutter angle is 90 degrees for proper key insertion A cut root flat of 046 is required The 90MC or equivalent cutter is recommended Position next to the Peak In the po...

Page 47: ...6 and 7 pin HPC card number CPKS2 red tip stop standard A jaw horseshoe tip stop modified B vise jaw The modified B vise jaw required to cut Peaks keys on the 1200CM is available from Kaba Spacing on HPC cards is bow to tip When using a factory bitting list reverse the bittings In December 1996 HPC began to provide a calibration kit for the 1200 part no CMB CK A spacing calibration key is availabl...

Page 48: ...s will not work properly in Kaba products and their use voids product warranty A2 system Use A series bottom pins for everything except the 8400 xx 1095 and 3400 xx 1095 key in knob the Universal 8400 xx 1099 and 3400 xx 1099 key in knob cylinder the 8144 6140 Corbin Russwin and 8544 6540 Sargent large format interchangeable core with large diameter plugs J series bottom pins are required for prod...

Page 49: ...00 5012 for A2 and 3400 00 5004 for A4 contain all of the components required to pin any uncombinated cylinder or core including the 6340 00 4012 timing pin Non original pins will not work properly in Kaba products and their use voids product warranty Components for Pinning continued Peaks Classic Spring covers Spring covers are curved Install them by flattening with the 3400 00 4001 staking tool ...

Page 50: ...4210 125 10BS 6FS 4211 1375 11B 4212 150 12B 4213 1625 13B 4214 175 14B 4215 1875 15B 4216 200 16B 4217 2125 17B 4218 225 18B 4219 2375 19B 3800 00 4401 021 1F 4402 042 2F 4403 063 3F 4404 084 4FS 4405 105 5FS 4407 147 7F 4408 168 8F 4409 189 9F 4410 210 10F 4411 231 11F bottom pin part number length A2 A2 A4 A4 3800 00 3200 107 0A 0E 3201 1195 1A 3202 132 2A 3203 1445 3A 3204 157 4A 3205 1695 5A ...

Page 51: ...s F series bottom pins E series K series E series E series K series E series K series system Peaks Preferred Pin series and uniform stack heights for A2 and A4 systems product 3400 key in knob 3400 xx 1099 3401 3402 3800 6140 Corbin 6240 Yale except 3400 xx 1095 conventional and Russwin R C and 3400 xx 1099 with large mortise 6800 with large 6340 Medeco 3400 xx 1095 diameter plug and rim I C diame...

Page 52: ... pin cover Installed at factory Installed at factory Stainless 6800 00 2007 7 pin cover 8144 Corbin 6140 00 4002 3425 00 2006 8144 00 3004 3800 00 3005 3800 00 4010 Russwin C ring Mortise Rim RC Stainless RCore Spring cover 8244 Yale 6240 00 4002 3425 00 2006 8800 00 3004 3800 00 3005 3800 00 4010 RCore C ring Mortise Rim RC Stainless Spring cover 8444 Schlage 6140 00 4002 6440 00 2000 8144 00 300...

Page 53: ...in 6140 00 4002 3425 00 2006 6140 00 3004 3800 00 3005 3800 00 4010 Russwin C ring Mortise Rim RC Stainless RCore Spring cover 6240 Yale 6240 00 4002 3425 00 2006 3800 00 3004 3800 00 3005 3800 00 4010 RCore C ring Mortise Rim RC Stainless Spring cover 6340 Medeco 6340 00 4002 6800 00 2007 3800 00 3004 3800 00 3005 3800 00 4010 RCore C ring 7 pin cover Stainless 6440 Schlage 6140 00 4002 6440 00 2...

Page 54: ... heights After loading the pins install a 3800 00 4010 stainless steel tumbler spring in each chamber Staking Place the cylinder in the correct cavity of the 3400 00 4000 staking fix ture Set the correct curved spring cover in place over the springs and hold it down with the staking tool Using a plastic or rawhide mallet flatten the spring cover between the flanges Do not strike the bible flanges ...

Page 55: ...with pins only into the capping block Insert a tumbler spring 3800 00 4010 into each chamber by dropping them into the holes in the block One chamber at a time place a cap on top of each spring and tap it in place with the capping tool and a plastic or rawhide mallet until the capping tool is flush against the block Do not use excessive force Lubricate core with Poxylube spray lubricant For high v...

Page 56: ...ot use excessive force 8144 6140 large format interchangeable cores for Corbin Russwin The 8144 6140 large format interchangeable cores for Corbin Russwin have an A2 system pin stack total of 26 8144 cores use the large diameter plug and require the following components A2 system J series bottom pins and B series top pins A4 system K series bottom pins and F series top pins 8144 00 3004 patent bot...

Page 57: ...nterchangeable core for Medeco 32 Series The 6340 large format interchangeable core have an A2 system pin stack total of 26 The 6340 series requires a timing pin number 6340 00 4012 which must be installed during pinning Uncombinated cores do not contain the timing pin They can be found in the Peaks universal pin kits Do not omit the timing pin Omitting the timing pin will make it difficult to ins...

Page 58: ...Pinning Interchangeable Cores 8544 6540 Sargent Removable Core The 8544 6540 large format removable core has an A2 system pin stack total of 26 The 8544 6540 has an A 4 system pin stack total of 15 The 8544 6540 series requires a timing pin number 6340 00 4012 Do not omit the timing pin Omitting the timing pin will make it difficult to install the core 8544 cores use the following components A2 sy...

Page 59: ...e of a follower for rekeying is optional Mortise rim cylinder screws have a Loctite coating If cams or plug retainers are removed use new screws and tighten them firmly The 8400 3400 xx 1006 kit security bushing To prevent tailpiece detachment in certain locksets the 3400 00 2009 security bushing must be applied to some 8400 3400 series key in knob cylinders See Section 2 of this Manual for cylind...

Page 60: ...etermines the bottom pin A master pin makes up the difference between shallow and deep operating cuts The numerical value of the bottom pin and master pin together is called the plug total For example a 3 bottom pin plus a 4 master pin results in a plug total of 7 Buildup pins are added to the plug total to make the control key operate at the control shear line Top pins are added to achieve a unif...

Page 61: ...tion only See key pinning section 3 4 to 3 12 Stack height 26 control CTR 779631 master AA 951473 change 1AA 593875 top 17 17 12 18 19 11 buildup 11 10 master 4 4 2 4 2 bottom 5 5 1 4 7 3 7B 8400 xx 1206 3400 xx 1206 Key in Knob 8401 xx 1210 3401 xx 1210 Rim Mortise top 11 11 14 12 12 13 buildup 11 11 14 11 12 13 master 4 4 2 4 2 bottom 5 5 1 4 7 3 7B 8800 8900 3800 6800 Small Format Interchangeab...

Page 62: ...ting of the key in each position in the large oval and install the pins indicated in the squares next to the oval The bottom row beneath the heading complete pin stacks for constants gives complete pin stacks including top pins for the rotating constant method or for pinning to master keys only Factory bitting lists come with pinning charts To make a pinning chart fill in the large ovals with the ...

Page 63: ...fference between shallow and deep operating cuts The numerical value of the bottom pin and master pin together is called the plug total For example a 1 bottom pin plus a 4 master pin results in a plug total of 5 Buildup pins are added to the plug total to make the control key operate at the control shear line Top pins are added to achieve a uniform pin stack height of 14 in all chambers The contro...

Page 64: ...e key pinning section 3 4 to 3 12 top 6 7 10 7 10 6 buildup 6 7 7 6 master 1 1 1 5 bottom 2 0 4 1 0 3 top 6 7 10 7 10 6 buildup 6 7 7 6 master 1 1 1 5 bottom 2 0 4 1 0 3 top 8 4 6 9 5 7 control 4 10 4 5 5 5 master 1 1 1 5 bottom 2 0 4 1 0 3 top 8 4 6 9 5 7 control 4 10 4 5 5 5 master 1 1 1 5 bottom 2 0 4 1 0 3 4F 8400 xx 1206 3400 xx 1206 Key in Knob 8400 xx 1299 3400 xx 1299 99 and 95 Key in Knob...

Page 65: ...l key Pin stacks are read from the bottom up The complete pinning chart contains every possible pin stack for every possible change key and master key in the system To pin a core to a given key find the bitting of the key in each position in the large oval and install the pins indicated in the squares next to the oval The bottom row beneath the heading complete pin stacks for constants gives compl...

Page 66: ...Section 3 22 Key Cutting Pinning Peaks Preferred Classic Notes ...

Page 67: ...Section 3 23 Key Cutting Pinning Peaks Preferred Classic Notes ...

Page 68: ...Preferred Classic Technical Manual Section 4 Key Control Record Keeping ...

Page 69: ... a sample of an authorized signature registration form Peaks contracts specify that 1 The key blank identification number may not be removed stamped over or altered in any way 2 Dealers can only duplicate keys bearing their own blank ID number and must refuse to copy others 3 Only cut keys may be sold key blanks may not be sold lent or given away 4 Proper key records must be kept and authorization...

Page 70: ...h the dealer and the factory from fraudulent claims of authorization Contact Kaba if this authorized signature registration form is required Always meet the minimum requirements for authorization on a Peaks system 1 Know who the end user is 2 Know who has authority to order more locks or keys 3 Be able to prove that you have furnished locks and keys only to authorized persons Authorization procedu...

Page 71: ...standard key coding sys tem and give keying expansion to help us properly design the key system Subsequent Orders Against an Existing Key System The authorized signature registra tion form must be signed by an authorized signatory of the dealer before the factory can process the order This form authorizes the factory to furnish Peaks keys or cylinders as requested The factory will not accept faxes...

Page 72: ...rt If Kaba Key Systems creates a key system it is our intent to avoid cross keying totally if possible If asked to generate a system with cross keying we will generate that system as asked but do know that Kaba Key Systems will not be held responsible for the integrity of the system when any cross keying is requested ...

Page 73: ...example a three level system may be described as follows Furnish a new grand master key system Plan for a top control key Provide for eight master keys with up to forty changes each Provide for twelve changes directly under the grand master Or 1 Grand Master x 1 Control x 8 Masters x 40 Changes Master plus 12 Grand Changes Questions regarding the design and generation of key systems may be directe...

Page 74: ... AA1 AB29 17AA SKD1 One level of keying the most secure keying Locks are never master keyed but keyed alike KA or keyed different KD If you have two cylinders keyed to SKD1 it is a keyed alike group Two levels of keying simple master key system Consists of a Master and change keys Master key is named with an identical pair of letters AA BB CC etc The change key numbers go in front of the letter pa...

Page 75: ... cross keying is required each set s operating parameters need to be defined The expressions can be written as follows XAA1 oby AA1 AA2 AA A oby operated by X1X oby AC1 AC5 AC10 AC A In the second example above the X after the cylinder designation indicates that there is no change key CK It should be noted that cross keying requirements need to be defined at the time bittings are being generated C...

Page 76: ...r the same control key Although this is convenient for servicing it is not an acceptable practice Kaba treats SKD s under a single control key like a master key system Kaba Factory Bitting List Policy A bitting list is a document showing all the key combinations used in a keying system Possession of a bitting list imposes a serious responsibility for the integrity of the system For these reasons K...

Page 77: ... pull out of a turned plug and make the cylinder less pick resistant 5 Deep cuts next to the bow should be avoided as they can weaken a key Kaba recommends that this position be progressed last in any key system to make all keys as strong as possible Control Keys CTR The control key CTR should have the same characteristics as a top master key The control key should normally differ from the top mas...

Page 78: ... can usually be added to a system of 140 conventional cylinders at any time KABA recommends that you write a control key for all Peaks systems so that if small format interchangeable core large format interchangeable core is added later the control key will be properly designed Visual Key Control VKC Visual key control is the marking of the face of cores and cylinders with the symbols of the stand...

Page 79: ...Section 4 11 Key Control Record Keeping Peaks Preferred Classic Notes ...

Page 80: ...Preferred Classic Technical Manual Section 5 Cylinder Installation Guide ...

Page 81: ... turning an operating key and depressing a retainer Other locks require disassembly of the lockset and take more time to retrofit This distinction is important when quoting labor for installation Tools Basic hand tools are needed to service cylindrical locks including standard and Phillips screw drivers a plastic or rawhide mallet and Poxylube lubricant Key demountable handles require a poker tool...

Page 82: ...tamped on the face eg a latch face marked 8 indicates an 8 Line lock Schlage yes Same key in knob cylinder body used throughout cylindrical lock line Only the tailpiece shape and orientation vary Yale yes 5 pin versus 6 pin Older hardware may have 5 pin cylinders and no room in the handle to retrofit a 6 pin cylinder Existing operating keys can be misleading For example some contemporary hardware ...

Page 83: ...DH KDH 1 Turn any operating key to the right about 45 degrees 2 Depress the retainer through the access hole in the trim and pull off the knob NOTES Sargent discontinued their unit lock decades ago However they also made a lock called the IntegraLock 7600 Line that used a small mortise body with through bolted key in knob trim Cylinder Removal Methods Arrow Architectural Hardware Division of Assa ...

Page 84: ...144F29 Corbin Russwin Corbin product retrofit Peaks Preferred old no old no Russwin 1993 method Peaks Classic 700 900 CL3200 grade 1 levers KDH 8144 LFIC 6140 LFIC na na CL3300 grade 1 levers KDH 8400 xx 1099 3400 xx 1099 800 800 CL3400 CL3600 grade 1 levers KDH 8400 xx 1099 or 8144 LFIC 3400 xx 1099 or 6140 LFIC na na CL3800 grade 2 levers KDH 8400 xx 1099 with OEM tailpiece discontinued 9 97 340...

Page 85: ...ner 2 Remove inside trim remove lock from door Older locks do not have this plate 3 Depress outside knob retainer remove outside knob 4 Remove knob cap if present 5 Remove ring with Tru arc pliers remove spindle and cylinder 8400 xx 1004 3400 xx 1004 6 Install Peaks Preferred cylinder 8400 xx 1004 or Peaks Classic cylinder 3400 xx 1004 and reverse above steps Corbin Russwin ...

Page 86: ...e the outside knob on pre 1976 locksets remove one of the chassis screws completely and loosen the other screw slightly This will allow the knob retainer to pivot out of the spindle and permit knob removal outside knob remove loosen outside knob pivot retainer out of spindle older style outside knob has cap that must be pried off with a small screwdriver to reveal Tru arc ring Corbin Russwin ...

Page 87: ... and old style X series unit locks Falcon LY series X series RU and X series S series D series grade 1 grade 1 grade 1 unit lock grade 2 tubular levers knobs preassembled knobs deadlocks latches retrofit type KDH KDH KDH KDH Peaks Preferred 8400 xx 1099 8400 xx 1099 8400 xx 1099 8400 xx 1099 8400 xx 1095 Peaks Classic 3400 xx 1099 3400 xx 1099 3400 xx 1099 3400 xx 1099 3400 xx 1095 with original M...

Page 88: ... Sargent 6 line 6 Line 7 8 9 Line 10 Line 5500 grade 2 grade 2 grade 1 grade 1 grade 2 non Ball knobs Ball knobs knobs levers knobs retrofit type KDH KDH Non KDH KDH KDH Peaks Preferred 8400 xx 1095 8400 xx 1095 8400 xx 1008 8400 xx 1095 8400 xx 1095 Peaks Classic 3400 xx 1095 3400 xx 1095 3400 xx 1008 3400 xx 1095 3400 xx 1095 Sargent 6500 Line 2000 7600 Line tubular grade 2 levers exit devices p...

Page 89: ...key in cylinder 7 Unscrew spindle from knob Slowly separate knob and spindle Observe order of parts and save them including the roll pin aligner tube knob retainer spring visible through hole in aligner tube 2 Lock must be unlocked outside knob free If storeroom function remove inside knob first per step 3 For other single cylinder functions it is not necessary to remove inside knob 3 Rotate knob ...

Page 90: ...Yale Security Schlage D series H series A AL series S series E B series grade 1 grade 2 grade 2 grade 2 tubular knobs levers interconnected knobs levers levers deadlocks latches retrofit type KDH KDH KDH KDH Peaks Preferred 8400 xx 1099 8400 xx 1099 8400 xx 1099 8400 xx 1099 8400 xx 1099 Peaks Classic 3400 xx 1099 3400 xx 1099 3400 xx 1099 3400 xx 1099 3400 xx 1099 Yale 5400L 5400 6200 Monolock 53...

Page 91: ...Section 5 11 Cylinder Installation Guide Peaks Preferred Classic Notes ...

Page 92: ...KAA1149 1209 Kaba Access Control 2941 Indiana Avenue Winston Salem NC 27105 USA Tel 800 849 8324 336 725 1331 Fax 800 346 9640 336 725 3269 www kabaaccess com ...

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Kaba Peaks Classic, Technical Manual

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Summary of Contents for Peaks Classic

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