JUKI PS-800-6045 Instruction Manual Download Page 4

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2. CONFIGURATION

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Machine head

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Table

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X-axis feed mechanism

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Y-axis feed mechanism

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Cassette clamp device

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Operation panel

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Air control box

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Electrical control box

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Power switch (also used as the emergency

stop switch)

Thread stand

Bobbin winder device

❻

❺

❾

❼

❽

❹

❸

❷

❶

Summary of Contents for PS-800-6045

Page 1: ...PS 800 6045 INSTRUCTION MANUAL...

Page 2: ...tor plate 17 4 7 Adjusting the thread take up stroke 17 4 8 Needle to hook relationship 18 4 9 Adjusting the position of the thread trimmer 20 4 10 How to check the amount of oil in the hook 22 4 11 A...

Page 3: ...ew condensation 22 Storage temperature range 5 to 60 C 23 Storage humidity range 10 to 85 No dew condensation 85 applies to the case where the tem perature is 40 C or lower 24 Air pressure used 0 5 to...

Page 4: ...hine head Table X axis feed mechanism Y axis feed mechanism Cassette clamp device Operation panel Air control box Electrical control box Power switch also used as the emergency stop switch Thread stan...

Page 5: ...the figure given on the left Secure the operation panel on the table by tightening four screws and you have removed in the aforementioned step of procedure 4 Adjust the inclination angle of the opera...

Page 6: ...livered state 1 Take out the rubber plugs six pieces from the table with a thin screwdriver 2 Remove the screws two pieces from the under surface of the table Detach the button switch 3 Shift the butt...

Page 7: ...of the power switch and tighten the screw and nuts 6 Put the rubber plugs six pieces back into place on the table Concave Convex Take care not to allow the rubber plug head to project the table surfa...

Page 8: ...ir regulating knob Then turn it to adjust the air pressure to 0 15 MPa Then push down air regulator knob Adjustment of the air pressure of the entire sewing machine Adjustment of the air pressure of t...

Page 9: ...ounted to the table as shown in the figure 2 Attach collar with tapped hole to thread stand bar lower 3 Put thread stand arm asm and thread stand thread guide over thread stand bar upper and install t...

Page 10: ...ity of the air supply When the supply air contains a considerable amount of moisture Ambient environment When our machine is installed at a place where the temperature greatly changes in the morning a...

Page 11: ...r B Then tighten setscrew To the direction of A Decrease To the direction of B Increase 6 When the bobbin is not evenly wound with thread loosen nut and adjust the height of bobbin winder tension disk...

Page 12: ...e Next page button on the main screen to call up the test mode screen 10 Adjust the bobbin winding speed Then press the start button of the sewing machine to start winding the bobbin 11 After the comp...

Page 13: ...sewing machine table in X direction Take care not to allow the machine to hit against someone standing near the table to cause inju ry 2 Be sure to secure a space as wide as 250 mm or more around the...

Page 14: ...e after delivery or after having disused it for a long time replenish the hook with a small amount of oil in advance WARNING Turn OFF the power before starting the work so as to prevent accidents caus...

Page 15: ...old the needle so that its groove faces toward blade point of the rotary hook 2 Tighten screw In the case of replacing the needle with a needle which differs in specifications be sure to re adjust the...

Page 16: ...ower before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Put sewing machine thread on thread stand 2 Pass the thread as illus trated in the figure Lastly...

Page 17: ...nd pull the thread as it is By so doing the thread will pass under the tension spring and be pulled out from thread hole C 3 Pull out the thread by 50 mm from thread opening C Check the position of yo...

Page 18: ...that the needle thread and bobbin thread are interlaced together at the center of material thick ness Fig A If the thread tension is excessively high when sewing a light weight material the ma terial...

Page 19: ...e detector plate Loosen setscrew Adjust the position of thread breakage detection plate so that the contact depth between thread breakage detection plate and thread take up spring becomes 0 to 0 2 mm...

Page 20: ...the hook In such a case remove the thread being tangled in the hook carefully Then re start sewing WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt star...

Page 21: ...ng gauge on the resin cover Then adjust the lower dead point of the needle bar first Loosen needle bar connection setscrew Adjust the height of the needle bar 2 Then turn the timing gauge by 180 degre...

Page 22: ...g of the thread trimmer connecting rod with groove in the thread trimming cam The specified QEP value of the electrical shaft an gle setting parameter has been factory adjusted to 290 at the time of s...

Page 23: ...counter knife with the hexagonal wrench key 3 Mark the 5 mm position of the moving knife blade with a black marker pen Adjust the counter knife pressure with counter knife pressure adjustment screw A...

Page 24: ...lashes confirmation paper 10 mm When carrying out the procedure described below confirm the state that the needle thread from the thread take up lever to the needle and the bobbin thread are removed t...

Page 25: ...usting the hook oil quantity firstly adjust the oil quantity by turning oil quantity adjustment screw in the direction of arrow A to increase it Then adjust the hook oil quantity by turning the adjust...

Page 26: ...he throat plate 2 Loosen two needle hole adjustment eccentric screws of the throat plate Adjust the position of the throat plate so that the needle is aligned with the center of needle hole in the thr...

Page 27: ...ng set the QEP value to 245 tighten screw on the main shaft motor side and loosen screw on the lower shaft side Then turn the pulley to bring the needle bar to its upper dead point 5 Holding the pulle...

Page 28: ...e that is located outside the disk presser air cylinder 3 Changing the disk presser Check the actual sewing operation Use the disk presser or the plastic disk presser according to the condition of act...

Page 29: ...or underside of material Change over the setting of the wiper function be tween ON and OFF in accordance with these two conditions of the needle thread end position To put the needle thread end on th...

Page 30: ...g on thickness or type of the material 1 Press on the main screen of electrical box 2 When you press the Machine setting parameter is displayed When you enter the password 11111111 screen is displayed...

Page 31: ...ern adjust the blowing direction of the air to allow the thread end to be pushed by air Launch the pattern creation software to operate and process the pattern to be sewn On the screen that is display...

Page 32: ...o be sewn or intended machining Select the suitable pattern carving machine The template must be machined by the qualified engineers who have successfully finished the on the job training After the co...

Page 33: ...er templates are aligned Affix exclusive template tape 36 mm wide to por tions and as illustrated in the figure 2 To produce more beautiful seams it is recom mended to firmly secure the material at th...

Page 34: ...ching a pattern Moving an empty pattern with no material fit positioning hole A on the pattern positioning plate on the positioning pin Fit other two auxiliary positioning holes B on the positioning s...

Page 35: ...Place the material to be sewn on the pattern Then check that the material is neatly arranged horizontally In addition secure the material with the holding method that matches the pattern to prevent t...

Page 36: ...key Move the cylinder lifting plate up and down 1 D PRESS key Used to move up down the cassette holder E START key Used to start sewing F USB port 1 PS 800 6045 does not have this function G Reset bu...

Page 37: ...move the screen to the presser foot setting screen 1 Page move key Used to move the screen to the test mode screen 1 Test key Used to operate the sewing pattern by jumping Line segment return key Use...

Page 38: ...duration of use of the sewing machine has reached the time requiring maintenance is provided in order to extend the product life of the sewing machine Under this mode the maintenance screen is display...

Page 39: ...while moving the shaft Lifted or lowered The Main screen is displayed after the operation panel is started up P259 Automatic operation of the clamp Yes No Yes Whether the cassette clamp is turned ON...

Page 40: ...titching speed P13 Whether or not the soft start is required Yes No Yes Whether the machine is started at a low speed P162 Whether or not the soft start is required for the sec ond stitch at the begin...

Page 41: ...d at the end of sewing 100 to 1800 0 This parameter is used in combination with P774 to obtain the specific limited speed value Clamp setting P22 Prohibition of sewing during lifting of the clamp Yes...

Page 42: ...Automatic thread trimming during the temporary stop Yes No No Yes Thread is automatically trimmed No Thread is not trimmed P41 Needle position during the temporary stop Upper stop position Lower stop...

Page 43: ...f stitches in the case of thread breakage 1 to 255 15 In the case thread breakage is detect ed continuously to reach the specified maximum number of broken stitches it is assumed that thread has broke...

Page 44: ...t position within the machining range Sewing starting position First sewing point of the machining file Default The sewing machine stops after the completion of machining P395 Template recognition met...

Page 45: ...ncoder is damaged 3 Power board is broken 4 The motor is broken 1 Check the wiring of the spindle encoder 2 Replace the spindle motor 3 Replace the power board 4 Replace the motor E020 X axis overvolt...

Page 46: ...s too large Spare alarm E028 X axis AD sampling module failure 1 Abnormal startup 2 The motherboard is damaged 1 Restart 2 Replace the motherboard E029 X axis overheated Drive overload Lighten the loa...

Page 47: ...Replace the thread trimming module E056 Shear driver overload Refer to E026 Error Handling Method E057 Shear driver position differ ence Refer to E027 Error Handling Method E058 Shear driver AD sampl...

Page 48: ...Method E070 Y servo parameter storage exception Abnormal memory chip Replace the chip E071 Y servo system parameter is abnormal Parameter configuration error Check parameter configuration E072 Y Servo...

Page 49: ...se quence error Incorrect wiring phase sequence Wiring in the correct phase sequence E088 Y servo driver Rated cur rent input error Spare alarm E089 Y servo brake resistor over load Spare alarm E090 Y...

Page 50: ...maged and short circuit ed 2 The motor is stuck 3 The power board spindle module is damaged 1 Check and replace the motor 2 Check the machinery 3 Replace the power board E113 Broken spindle encoder 1...

Page 51: ...am is the old version 2 Mechanical stuck 1 Internal drive spindle no version number means that the old version needs to be returned to the factory to update the program 2 Check the machinery E134 Spin...

Page 52: ...e the power board E205 Pressure box didn t put down The current frame is in the raised state Click the Frame button to lower the press frame E206 Failure of head board 1 Bad head cable 2 The head plat...

Page 53: ...func tion such as lifting IO 6 Replace the motor 7 Check the line replace the driver E213 Broken line 1 The sewing thread is broken 2 Disconnection detection device failure 3 Parameter error 1 Thread...

Page 54: ...s BP01 system can only upgrade BP01 program 2 Confirm whether the upgrade file in the USB flash drive is damaged E221 Upgrade file type error The upgrade file is corrupted or the upgrade file is not s...

Page 55: ...ce or change screen E233 File error An error occurred while reading or writing from the USB flash drive 1 Replace graphics files 2 Re insert U disk or replace U disk E234 Graph or head offset out of b...

Page 56: ...the auxiliary pressure frame 2 Reset parameters E249 Frame and auxiliary frame is not pressed down 1 Unpressed frame and auxiliary frame 2 Parameter setting error 1 Click the corresponding button to p...

Page 57: ...the program 2 Check the encoder cable E409 0x Driver board encoder Z interference Refer to E408 Error Handling Method E410 0x Driver board bus un dervoltage 1 Voltage drop 2 The bus load is too heavy...

Page 58: ...Refer to E089 Error Handling Method E424 0x Driver board absolute encoder overheating Refer to E090 Error Handling Method E425 0x Driver board battery voltage is too low Refer to E091 Error Handling M...

Page 59: ...ndling Method E449 0x Drive board drive over load warning Refer to E026 Error Handling Method E450 0x Driver board position deviation too large warning Refer to E419 Error Handling Method E451 0x Driv...

Page 60: ...board is open Refer to E025 Error Handling Method E476 0x Drive board overload Refer to E026 Error Handling Method E477 0x The driver board is out of position Refer to E027 Error Handling Method E478...

Page 61: ...r 1 Loosen screw of the face plate Remove the face plate 2 Loosen and remove screw of the needle bar upper bushing and screw of the needle bar lower bushing 3 Aligning the grease hole of grease gun wi...

Page 62: ...to their original positions If the oil level in the oil tank drops below the lower scale marker replenish the oil tank with the accessory or specified oil 4 Adding the lubricating oil to the gear box...

Page 63: ...optional needle cooler Check the rough state of needle tip Use the ball pointed needle 3 The needle often breaks The needle is bent The needle comes in contact with the intermediate presser The needle...

Page 64: ...le enters in the center of intermediate presser Adjust the air blowing direction of the air blower according to the direction of sewing so that the needle thread at the tip of needle can be clamped wi...

Page 65: ...e the battery A 1 Release lock of the door at the back or side face of the sewing machine to open the door 2 Remove cover setscrews of electrical box that is located inside the door Then detach the fr...

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JUKI PS-800-6045, Instruction Manual

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