joule Thermalstore 1.0 Installation Manual Download Page 3 | Manualshive

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joule Thermalstore 1.0 Installation Manual Download Page 3

3

Table of Contents

4

Introduction

9 General Requirements
13 Spare Parts
14 ErP Product Information
16

Thermalstore 1.0 Technical Speciﬁ cations - No Solar

18   Thermalstore 1.0 Technical Speciﬁ cations - Solar
20   Thermalstore 2.0 Technical Speciﬁ cations - No Solar
22   Thermalstore 2.0 Technical Speciﬁ cations - Solar
24 Mechanical & Electrical Diagrams
48 Setting The Freshwater Module
49 Installation
51   When Installing An Immersion Heater
53 Commissioning
54 Maintenance
56   Taking The Cylinder Out Of Use
58   Troubleshooting
60 Guarantee
62 Notes
64 Benchmark Log Book
66 System Record

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Summary of Contents for Thermalstore 1.0

Page 1: ...1 Thermalstore 1 0 2 0 Installation Manual...

Page 2: ...en From Solar Controller Solar PV One Ser No from String Micro Inverter Air Source Heat Pump Located on External Heat Pump Badge Integrated Heat Pump and Cylinder Located on Cylinder Badge Under oor H...

Page 3: ...i cations Solar 20 Thermalstore 2 0 Technical Speci cations No Solar 22 Thermalstore 2 0 Technical Speci cations Solar 24 Mechanical Electrical Diagrams 48 Setting The Freshwater Module 49 Installatio...

Page 4: ...t supplied The cylinder must be used for potable hot water only Any other applications will be considered incorrect use and JOULE will not be held liable for any losses resulting from such use All ins...

Page 5: ...ransporting storing and installing the equipment At least two people should lift the cylinder to prevent injuries The cylinder must be stored in a dry area and must never be set the cylinder down hard...

Page 6: ...www centralheating co uk WATER SUPPLY The performance of any unvented system is only as good as the mains water supply available To this e ect the maximum possible water demand should be assessed wit...

Page 7: ...ater heater is manufactured to suit the water conditions of most public reticulated water supplies However there are some known water chem istries which can have detrimental e ects on the water heater...

Page 8: ...nt of the water exceeds 600 mg L 16 In locations where TDS approaches 600 mg L e g due to sed iment we strongly recommend tting an appropriate lter to ensure water entering or in the water heater does...

Page 9: ...pipework from the safety valves should fall continuously and terminate safely COLD MAINS PIPEWORK Run the cold main through the building to the place where is to be installed Take care not to run the...

Page 10: ...ssurise the unit and result in discharge EXPANSION VESSEL The expansion vessel receives the increased water volume when expansion takes place as the system heats up and it maintains a positive pressur...

Page 11: ...st be used A check valve must also be installed to prevent back ow On large secondary circulation systems it may be necessary to incorporate an extra expansion vessel into the circuit to accommodate t...

Page 12: ...alstore temperature is set on the dual thermostat by the competent person during the installation The dual thermostat should be set to 70 C If you are heating water in the cylinder for the rst time or...

Page 13: ...Spare Parts Thermalstore 1 0 Expansion Vessel TV P 000001L Dual Stat TZC D 000000Z T P Relief Valve TZG 3 0 0 75L Immersion TZ9 7 0 000 5 Mixing Valve OZM 0000 75HP Pressure Reducing Valve TZH 3 0 002...

Page 14: ...e 1 0 No Solar Hot Water Storage Tank Volume L 196 247 247 290 390 494 Standing Loss 81 87 89 92 102 115 Energy E ciency Class C C C C C C Thermalstore 1 0 Solar Hot Water Storage Tank Volume 193 244...

Page 15: ...10 1900x710 Thermalstore 2 0 No Solar Hot Water Storage Tank Volume L 196 247 247 290 390 494 Standing Loss 81 87 89 92 102 115 Energy E ciency Class C C C C C C Thermalstore 2 0 Solar Hot Water Stora...

Page 16: ...Thermalstore 16 Thermalstore 1 0 No Solar...

Page 17: ...00 710 710 B mm 1490 1815 1400 1600 1570 1900 C mm 1206 1526 1128 1328 1285 1635 D mm 921 1138 889 1013 1020 1254 E mm 821 1038 789 913 920 1154 F mm 576 656 588 648 655 765 G mm 396 396 418 418 425 4...

Page 18: ...Thermalstore 18 Thermalstore 1 0 Solar...

Page 19: ...B mm 1490 1815 1400 1600 1570 1900 C mm 1206 1526 1128 1328 1285 1635 D mm 921 1138 889 1013 1020 1254 E mm 821 1038 789 913 920 1154 F mm 576 656 588 648 655 765 G mm 586 685 568 618 630 730 H mm 486...

Page 20: ...Thermalstore 20 Thermalstore 2 0 No Solar...

Page 21: ...643 655 765 G mm 396 418 413 425 425 H mm 296 318 313 325 325 I mm 196 218 213 225 225 J mm 606 653 653 655 815 200L 250L 300L 400L 500L Thermalstore 2 0 A mm 530 600 600 710 710 B mm 1490 1400 1600...

Page 22: ...Thermalstore 22 Thermalstore 2 0 Solar...

Page 23: ...600 600 710 710 B mm 1490 1400 1600 1570 1900 C mm 1206 1128 1323 1275 1635 D mm 921 889 1008 1020 1254 E mm 821 789 908 920 1154 F mm 576 508 643 655 765 G mm 586 568 618 630 730 H mm 486 468 518 53...

Page 24: ...Thermalstore 24 Open Vented Boiler Solid Fuel Boiler 2 Radiator Zones Heat Exchanger Mechanical Diagram...

Page 25: ...25 Electrical Diagram...

Page 26: ...Thermalstore 26 Thermalstore Sealed Boiler Solid Fuel Boiler 2 Radiator Zones Heat Exchanger Mechanical Diagram...

Page 27: ...27 Electrical Diagram...

Page 28: ...Thermalstore 28 Thermalstore Sealed Boiler 1 Under oor Heating Zone Radiator Zone Mechanical Diagram...

Page 29: ...29 Electrical Diagram...

Page 30: ...Thermalstore 30 Thermalstore Sealed Boiler 2 Radiator Zones Solar Mechanical Diagram...

Page 31: ...31 Electrical Diagram...

Page 32: ...Thermalstore 32 Thermalstore Open Vent Boiler 1 Radiator Zones Mechanical Diagram...

Page 33: ...33 Electrical Diagram...

Page 34: ...Thermalstore 34 Thermalstore Open Vent Boiler 2 Radiator Zones Mechanical Diagram...

Page 35: ...35 Electrical Diagram...

Page 36: ...Thermalstore 36 Thermalstore Solid Fuel Boiler 2 Radiator Zones Mechanical Diagram...

Page 37: ...37 Electrical Diagram...

Page 38: ...Thermalstore 38 Thermalstore Solid Fuel Boiler 2 Radiator Zones Mechanical Diagram...

Page 39: ...39 Electrical Diagram...

Page 40: ...Thermalstore 40 Thermalstore Solid Fuel Boiler 2 Radiator Zones Heat Exchanger Sealed Heating System Mechanical Diagram...

Page 41: ...41 Electrical Diagram Electrical Diagram...

Page 42: ...Thermalstore 42 Thermalstore Sealed Boiler Solid Fuel Boiler 2 Radiator Zones Heat Exchanger Sealed Heating System Solar Thermal Mechanical Diagram...

Page 43: ...43 Electrical Diagram...

Page 44: ...Thermalstore 44 Thermalstore Open Vent Boiler Solid Fuel Boiler 1 Under oor Heating Zone 1 Radiator Zone Heat Exchanger Mechanical Diagram...

Page 45: ...45 Electrical Diagram...

Page 46: ...Thermalstore 46 Thermalstore Solid Fuel Boiler 2 Radiator Zone Heat Exchanger Solar Thermal Mechanical Diagram...

Page 47: ...47 Electrical Diagram...

Page 48: ...atic Head Valve 01 to its lowest value Close the Bypass Valve 03 fully and then open the valve by a quarter turn Open a hot tap Ensure that there is circulation through the Bypass Valve 03 as it provi...

Page 49: ...ontinuous demand for hot water the Thermalstore may not have su cient ow capacity to meet the demand Refer to the table on the previous page for details on setting owrates on the Thermalstore 2 0 HARD...

Page 50: ...ts brass ball valves metal over ow tanks and copper pipework in all open vent applications When installing a solid fuel appliance a heat leak radiator on the gravity circuit of the pipework should be...

Page 51: ...con nections Provide 90mm length of cable for each of the Live and Neutral cables with 8mm of bare cable for connection to the Immersion terminals Provide 110mm length of cable for the Earth cable wit...

Page 52: ...ate the power Immersion heaters are rated at 3kW and require their own 20amp double pole isolation switch Turn o the power from the isolation switch and remove the fuse Next turn o the water to the ta...

Page 53: ...ef valve Prior to lling open the hot tap furthest away from the cylinder to expel air Open the cold main isolation valve and allow the unit to ll Once the cylinder has been fully commissioned it shoul...

Page 54: ...nual servicing in order to ensure safe working and optimum performance It is essential that the following checks are performed by a competent installer on an annual basis This is commonly done at the...

Page 55: ...correct ly positioned on the head of the Immersion and lubricate the threads before tting Thread the Immersion by hand until it is hand tight and then tighten gently to allow the o rings to create a w...

Page 56: ...regulations GUIDANCE IN THE EVENT OF A PROBLEM If you have a problem in the rst year contact the plumber who tted the unit Thereafter contact the plumber who carries out the annual servicing for you...

Page 57: ...ipment for their requirements installed in accordance with the manufacturer s installation instructions The equipment must be installed by installers who have completed an accredited competent person...

Page 58: ...THE SAFETY VALVES THROUGH THE TUNDISH THIS INDICATES A FAULT CONDITION AND ACTION IS NEEDED If this water is hot turn the boiler and or the immersion heater o Do not turn o the water until the discha...

Page 59: ...sel Recharge to 3 bar if necessary If bladder perished replace vessel Unit is being back pressurized With cylinder cold check pres sure in cylinder If this is the same as the incoming mains pressure t...

Page 60: ...lowing The e ects of scale build up on the cylinder Any labour charges associated with replacing the unit or its parts Any consequential losses caused by the failure or malfunction of the unit Please...

Page 61: ...he guarantee does not cover cylinders a ected by the following Wellmaster cylinders where the anode has not been routinely maintained Any labour charges associated with replacing the unit or its parts...

Page 62: ..._______________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ __...

Page 63: ..._________________ _________________________________________________________ _________________________________________________________ _________________________________________________________ ________...

Page 64: ...Thermalstore 64 Mains Pressure Hot...

Page 65: ...65 Water Storage System Commisioning Checklist...

Page 66: ...Thermalstore 66...

Page 67: ...67 Service Record...

Page 68: ...17C D Power Road Plantation Bus Pk Bromborough Wirral CH62 3RN 44 0 1513 551 094 44 0 1513 568 336 info jouleuk co uk www jouleuk co uk 23 200 Kra nik ul Towarowa 34 48 0 128811171 48 0 814709046 biur...

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