JMP FOX 4000 H Operation Instructions Manual Download Page 1

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Vehicle Lift „JMP FOX 4000 H“

From cars to vans with medium wheelbase up to 4 tonnes total weight.

Lift status: 21.04.2016, as of serial number 2017-06-1495
Status of operating instructions: 27.02.2018
Revision number: 4
JM-No. 674 00 71

Operation instructions and inspection logbook
Serial number:__________________

Johannes J. Matthies GmbH & Co. KG
Hammerbrookstr. 97
20097 Hamburg
Web: www.matthies.de
Email: [email protected]

Summary of Contents for FOX 4000 H

Page 1: ... 21 04 2016 as of serial number 2017 06 1495 Status of operating instructions 27 02 2018 Revision number 4 JM No 674 00 71 Operation instructions and inspection logbook Serial number __________________ Johannes J Matthies GmbH Co KG Hammerbrookstr 97 20097 Hamburg Web www matthies de Email info jmproducts eu ...

Page 2: ... 20 10 1 Maintenance schedule for lift 20 21 10 2 Checking of lift stability 22 10 3 Cleaning the lift 22 11 Safety inspection 23 12 Installation and commissioning 24 12 1 Installation guidelines 24 12 2 Installation of column extension 25 12 3 Installation and anchoring of lift 26 12 4 Installation of crossbar 27 12 5 Installation of hydraulic pump 28 12 6 Installation of safety catch 29 12 7 Ins...

Page 3: ...ions Rules and regulations applying to the location of use must also be observed in addition to the safety instruc tions in these operating instructions Proper handling of the plant Obligations of the operator The operator is obliged to ensure that only the following persons are entrusted with work on the plant Persons who have been familiarised with the basic regulations concerning occupational s...

Page 4: ... the operating instruc tions and inspection deadlines including all information relating to the replacement of parts and equipment These tasks may only be realised by competent persons who have participated in special in house training for this purpose Warranty and liability Our General Terms Conditions of Sale Delivery apply in all cases Warranty and liability claims relating to injury and damage...

Page 5: ...out an electrical connection e g plug An electrical connection is to be esta blished on site between the lift and the electric power supply by a qualified electrician see details in electrical diagram The operator confirms the proper installation of the lift that all information in these operating instructions and the inspection logbook has been read and appropriately observed and that this docume...

Page 6: ... the lift the persons operating personnel listed below were instructed in handling of the lifting equipment by a trained service technician of the manufacturer or authorised dealer competent person Strike out date name signature empty lines Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Signature Date Name Competent person Signature of competent person Se...

Page 7: ...ons freelance specialist engineers TÜV German Technical Inspection Association experts who due to their training and experience are permitted to inspect and provide expert assess ments of lifts They are familiar with relevant occupational safety and accident prevention regulations Competent persons qualified persons are persons who possess adequate knowledge and experience of lifts and have partic...

Page 8: ... standard lift is prohibited in potentially explosive premises and damp environments washing bays outdoors etc Following modification of the construction and significant repairs to supporting parts and in the event of a change of installation location the lift must be inspected again by a competent person and any changes confirmed Operation of the lift is realised directly at the control column 5 ...

Page 9: ...mber In Übereinstimmung mit den folgenden EG Richtlinien und harmonisierten Normen gefertigt wurde Was manufactured in conformity with EC directives and the harmonized norms Fabrique en conformite avec les directives europt nnes suivaotes et selon les normes harmonisees en vigueurs Producido de acuerdo a las siguientes reglas de Ia Comunidad Europea y normas hannonisadas E stato costruito in confo...

Page 10: ...vel measured at control element 75 dB A Dead weight 746 kg Colour RAL 7016 6 2 Safety equipment Support arm locking system Protection of support arms against unintentional movement of support arms Synchronisation cables Protection against uneven loading Main switch Protection against unauthorised use Foot deflectors on support arms Protection against crushing in foot area Up Off lift limitation Pr...

Page 11: ...9 6 3 Data sheets a Standard version with 4090 mm ...

Page 12: ...10 b Lift column extension version with 4690 mm ...

Page 13: ...11 6 4 Load distribution ...

Page 14: ...12 6 5 Foundation plan ...

Page 15: ...13 6 6 Electrical diagram and parts list ...

Page 16: ...14 6 7 Hydraulic diagram and hydraulic parts list ...

Page 17: ...deration when removing heavy parts The vehicle must be appropriately secured against falling through suitable means e g lashing straps beams etc No persons should be in the working area during the raising or lowering procedure The conveyance of persons with the lift is prohibited Climbing up on the lift is prohibited The lift must be inspected by an expert following modification of the constructio...

Page 18: ...16 8 Operating instructions Always observe the safety regulations during handling of the lift Read the safety regulations in Chapter 7 carefully prior to initial operation ...

Page 19: ...the Lock button to secure the position with the safety catch The position of the support arms under the support points should be checked again each time the vehicle is set down and adjusted if necessary The complete lifting procedure should be observed at all times to ensure the vehicle roof does not touch the cross support Check that no objects or persons are in the hazardous zone of the lift Cau...

Page 20: ...ive Inform workshop service Problem Motor running load is not raised Possible causes Remedy Vehicle is too heavy Unload vehicle One phase conductor is not connected or twisted Check or connect phase conductor Hydraulic oil level is too low Refill correct hydraulic oil Hydraulic valve defective Inform workshop service Pressure relief valve defective Inform workshop service Air leakage in hydraulic ...

Page 21: ... the lift Observe the lowering instructions Check that no objects or persons are in the hazardous zone of the lift Remove the cover for the safety catches on the columns Secure the safety catches against engaging with your own aids e g wire cable ties If the safety catches are engaged the lift must be raised with the aid of suitable equipment for as long as necessary to unlock the safety catches m...

Page 22: ...tthies workshop service must be informed in the event of malfunctions or leaks 10 1 Maintenance schedule for lift Daily work Clean type and instruction plates labels abridged operating instructions safety stickers and warning signs andeplace if damaged Check the condition and function of the foot deflectors Replace if damaged Check the rubber support pads for wear and replace if necessary Always c...

Page 23: ... areas are not treated Rust occurs due to mechanical damage wear aggressive deposits road salt leaking operational fluids inadequate or unrealised cleaning These areas must be sanded lightly 120 grit cleaned and freed from grease Then rework with appropriate repair paint observe RAL no 7016 Check all safety equipment support arm locking system shut off bar circuit breaker foot deflector safety pla...

Page 24: ... among other things on the frequency of use hand ling of the lift the cleanliness of the workshop and the location of the lift Furthermore the degree of soiling de pends on the season of the year weather conditions and the ventilation of the workshop Weekly cleaning of the lift may be necessary under unfavourable circumstances but monthly cleaning can also be perfectly adequate Do not use any aggr...

Page 25: ...ion form The non recurring and regular safety inspection must be conducted by a competent person It is recommended that servicing be conducted simultaneously Changes to the construction e g modification of the carrying capacity or changes to the lifting height and significant repairs to supporting parts e g welding work must be followed in all cases by an inspection conducted by an expert extraord...

Page 26: ...y level Foundations outdoors and in rooms in which winter weather or frost is to be expected must be primed to freezing depth 3 phases PE 400V 50Hz must be provided on site for the electrical connection The supply line must be appropriately secured on site pursuant to VDE0100 with 16 Ampere slow blow fuse protection The minimum conductor cross section is 2 5 mm The connection point is contained in...

Page 27: ...ion The lift is delivered with a standard height of 4086 mm A column extension for high roof vans JM No 674 00 72 can be optionally purchased extending the overall height to 4686 mm A Column extension B Screw M10x20 C Nut M10 D Lift column ...

Page 28: ...nforcement has been created Check that the lift columns are installed exactly vertical and establish contact with the floor with suitable underlying supports sheet metal strips if necessary It is necessary to position the underlying supports at the edge and in the middle of the base plate to avoid vertical oscillation of the column Tighten the dowels with the required torque of 80 Nm see dowel man...

Page 29: ... columns However the screws should not be tightened firmly yet The side with the limit switch should be mounted on the column with the control unit The columns should stand parallel to each other during this The crossbar screws can be tightened when the columns are correctly aligned ...

Page 30: ...28 12 5 Installation of hydraulic pump Positioning The vibration damper between the lift column and motor is required to prevent transmission of vibration from the pump to the lift ...

Page 31: ...nstallation of safety catch The safety catches should be attached in each case to the side of the column along which the hydraulic lines also run Ensure that the safety catch moves freely following installation ...

Page 32: ...30 12 7 Installation of covers pipe clips and hydraulic line ...

Page 33: ...31 ...

Page 34: ...32 Ensure that hydraulic hoses F G and I are firmly connected and no leaks are evident ...

Page 35: ...ng the adjusting screws on the steel cable if necessary The cables do not support any weight Their function is to ensure that lift movement is synchronised exactly Ensure that both cables are evenly tensioned and not too loose otherwise exact synchronisation of both lift carriages is not ensured Ensure that the cables are not tensi oned too severely otherwise it is possible that the downwards lift...

Page 36: ...34 12 9 Installation of control cabinet Ensure that the oil line is routed through the recess on the control cabinet ...

Page 37: ...35 12 10 Installation of limit switch ...

Page 38: ...he securing pin from the lift carriage then position the support arm and secure it again with the securing pin The short arm is mounted during this at the front in the drive direction and the long arm at the rear in the drive direction A Pin B Long support arm ...

Page 39: ...stem can be precisely adjusted using the five holes A B C D E F Upper side of support arm locking system sprocket Under side of support arm locking system sprocket Washer Spring washer Screw M8 x 35 Lower support arm mount Final state A Short support arm B Long support arm ...

Page 40: ...ated for installation of the mains power cable A suitable 400 V supply cable with at least 5x 2 5 mm should be used for installation Ensure that the electrical cable does not touch or wrap around the steel cables 12 12 Electrical connection A Power supply Mains power cable ...

Page 41: ...39 B Safety catch A Cable from control cabinet B Safety catch cable ...

Page 42: ...40 C Shut off bar C Cable from control cabinet D Safety catch cable ...

Page 43: ...41 D Limit switch A Cable contact for shut off bar B Crossbar C Connector D Cable gland Clamp 102 Clamp 104 ...

Page 44: ...42 E Pump unit A Limit switch cable B Column extension cable bushing ...

Page 45: ...43 A Limit switch cable C Cable sleeve Clamp 102 Clamp 111 ...

Page 46: ...44 12 13 Filling and venting of hydraulic system Grounding Connection 400 V U1 U2 U3 Clamp 200 Clamp 201 ...

Page 47: ...lation of the lift is realised by a competent person in house trained installation fitter he conducts the safety inspection If installation is realised by the operator a competent person must be entrusted with the safety inspection The competent person confirms the faultless function of the lift on the installation protocol and the non recurring safety inspection form and releases the lift for use...

Page 48: ... lift carriage in each case and feed the cable back to the other column Detach the electrical cable to the safety catch on the opposite side Detach the hydraulic lines between the cylinders Seal the hydraulic connections with blind plugs if necesary Detach the crossbar between the two columns Release the dowel anchoring of the base plates Transport the lift to the new installation location Set up ...

Page 49: ...47 12 16 Dowel data sheet ...

Page 50: ...l of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary 13 Non recurring safety inspection before commissioning Safety inspec...

Page 51: ...em Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary 14 Regular safety inspection and servicing Safety inspection c...

Page 52: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 53: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 54: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 55: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 56: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 57: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 58: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 59: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 60: ...ess of hydraulic system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary Safety inspection conducted on Conducted ...

Page 61: ...system Level of hydraulic oil Condition of hydraulic lines Condition of electrical cables Condition of paint finish Condition of synchronisation cables Condition of pulleys Condition of support arms Condition of carrying plates Function test with vehicle Condition of concrete floor Tick off applicable additional tick if review is necessary 15 Extraordinary safety inspection Safety inspection condu...

Page 62: ...60 16 CE Confirmation ...

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