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Installation & Owner'S Manual

JH Industries Copperloy EDGE-OF-DOCK SEL Series, Installation & Owner'S Manual

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29

JH INDUSTIRES INC.

INBOARD HANDLE PARTS LIST

8

9

5

20

5

10

7

6

19

18

RAMP

PLATE

MOUNTING

PLATE

20

11

13

12

5

17

20

3

23

24

15

17

20

14

4

LIP

PLATE

19

21

Item

Qty.

Part Description

Part #

20K Capacity

30K Capacity

22

1

Handle End Cap

SEL

-

04

-

00016

SEL

-

04

-

00016

23

1

Inboard Handle Lever w/ Removable Cap

SEL

-

02

-

00060

SEL

-

02

-

00060

24

1

Inboard Socket Sub

-

weldment

SEL

-

01

-

00009

SEL

-

01

-

00006

23

22

Tapered

End

Tapered

End

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Summary of Contents for Copperloy EDGE-OF-DOCK SEL Series

Page 1: ...ou have read and understand the Safety Practices Warnings Installation and Operating Instructions contained in this manual Failure to do so could result in serious injury or death Model ______________...

Page 2: ......

Page 3: ...mage resulting from the misuse of the EDGE OF DOCK THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ABOVE THERE IS NO WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PA...

Page 4: ...long with their definitions as directly referenced from ANSI Z535 4 1998 SAFETY NOTICE is the preferred signal word to address practices not related to personal injury The safety alert symbol shall no...

Page 5: ...dockleveler with equipment material or people on or in the path of the ramp or lip DO NOT operate the dockleveler when anyone is in front of it DO NOT attempt to lift or lower the dockleveler ramp or...

Page 6: ...REME CAUTION Do not place fingers or un insulated tools inside the control box Touching wires or other parts inside the control box could result in electrical shock death or serious injury Truck Bed P...

Page 7: ...0 16000 24000 17000 25500 18000 27000 19000 28500 20000 30000 21000 22000 23000 24000 25000 WARNING CALCULATING CAPACITY Determining required leveler capacity Determine gross vehicle weight GVW lift t...

Page 8: ...ons of dock leveling devices shall be made only with written permission of the original manufacturer When industrial vehicles are driven on and off transport vehicles during the loading and unloading...

Page 9: ...a groove in concrete 1 2 deep between lines marked in steps 3 4 6 Tack weld transition plate to angle nosing in at least four places on 66 72 wide EOD s and six places on 78 84 EOD s 7 Install anchor...

Page 10: ...s marked in steps 3 4 6 Place formed angle on dock making sure back edge of leg on top of dock is recessed in groove and both legs are tight against top and face of dock Increase depth or width of gro...

Page 11: ...approach ramp and plug weld bolts to plate All anchor bolts must be installed in accordance with the manufacturer s instructions Improper installation may result in death or serious injury Do not ins...

Page 12: ...ance per side of leveler See Figure 9 10 2 Follow the section that addresses your installation and then continue to the GENERAL INSTALLATION section on pages 13 14 of this manual 13 13 13 12 3 TYP LEV...

Page 13: ...at the upper outside edges of the mounting plate and plug weld the two outer holes in the mounting plate if curb channel is not used install two 5 8 DIA anchors 4 Support dockleveler by inserting hand...

Page 14: ...ion joints may cause the anchors to come loose and pull out Use of improperly installed anchor bolts may result in death or serious injury NOTICE All anchor bolt lengths must suit local codes and cond...

Page 15: ...ts inside the control box could result in electrical shock death or serious injury could occur Place barricades around pit on dock floor and drive while installing maintaining or repairing dockleveler...

Page 16: ...eveler in it s rest position must be greater than 1 3 4 Failure to do so will cause the hydraulic cylinder to bottom out under load resulting in permanent damage to the hydraulic cylinder 8 Assemble a...

Page 17: ...DTH 1 1 2 29 12 12 LIP AND RAMP NOT SHOWN FOR CLARITY 13 12 32 4 1 2 LEVELER WIDTH 1 1 2 29 15 15 LIP AND RAMP NOT SHOWN FOR CLARITY STANDARD 10 x13 x4 MOLDED BUMPER 2 Hole OPTIONAL 12 x13 x4 MOLDED B...

Page 18: ...ing Requirements Overload Setting 115VAC 1 Phase 13 6 Amps 20 Amps 13 6 Amps 230VAC 1 Phase 6 8 Amps 15 Amps 6 8 Amps 208 230VAC 3 Phase 3 7 3 4 Amps 10 Amps 3 7 3 4 Amps 460VAC 3 Phase 1 7 Amps 5 Amp...

Page 19: ...If the lip touches loads before resting on carrier floor linkage must be disengaged Use hand lever to hold 12 ramp plate in the full back position and with a pipe or similar device disengage lip exte...

Page 20: ...til the lip extender link is properly seated on the extender pivot bushing See Figure 18 FIGURE 18 5 3 Raise hand lever Lip will extend automatically as the ramp is lowered onto the truck bed See Figu...

Page 21: ...not use legs or feet to move or hold hand lever 7 2 Pull back on the hand lever until the lip clears the truck bed See Figure 21 FIGURE 21 7 3 Raise hand lever and allow the ramp and lip to lower to t...

Page 22: ...dequate overlap See figure 20 Do not operate the dockleveler when anyone is on or in front of it Stay clear of the dockleveler when it is moving Do not walk or drive on the dockleveler or lip until it...

Page 23: ...ramp and lip in the full upright position move the hand lever to the maintenance socket location As shown in Figure 24 REMOVE MAINTENANCE STRUT 1 With the ramp and lip in the full back position move...

Page 24: ...position as shown in Figure 18 3 Using the hand lever lower the dockleveler to the rest position as shown in Figure 22 While lowering dockleveler to the rest position it is necessary to have another p...

Page 25: ...DS 1 The first choice for fluid is Citco AW 46 200 hydraulic fluid This is the fluid normally supplied by the factory and is suitable for a ambient temperature range of 10 to 100 Fahrenheit 23 C to 38...

Page 26: ...ubber for wear 4 of projection is required Refer to parts lists and figures for parts listings Check hydraulic reservoir oil level Fill with hydraulic oil See pg 25 for oil type Check the breather ven...

Page 27: ...the welds on the tubes at the moun ng plate near the edge of the dock are not keeping the EOD from going fully back The hand lever should be parallel with the ground when fully back Grind any welds to...

Page 28: ...Pin 002 065 002 065 8 1 Upper Spring Linkage Bar 7224B01 7224B01 9 1 Lower Spring Linkage Bar 7225B01 7225B01 10 2 Extension Spring 5539B01 2 5539B01 5539B02 11 2 Nut Hx 3 8 16 Pltd 024 028 024 028 12...

Page 29: ...2 5 17 20 3 23 24 15 17 20 14 4 LIP PLATE 19 21 Item Qty Part Description Part 20K Capacity 30K Capacity 22 1 Handle End Cap SEL 04 00016 SEL 04 00016 23 1 Inboard Handle Lever w Removable Cap SEL 02...

Page 30: ...002 159 29 2 10x13x12 Steel Block Weldment 2 Hole SEL 01 00082 25 26 27 28 Item Qty Description Part 30 2 12 x13 x4 Molded Rubber Bumper Standard SEL 04 00015 31 8 Scr Hx Gr2 1 2 13 x 3 00 002 071 32...

Page 31: ...mper interior side of right bumper Typ of two 2 SEL 12 00054 B EOD Danger Label Place on underside of Ramp Plate Typ of one 1 SEL 12 00050 B Hydraulic EOD Danger Placard Post near EOD Typ Of one 3 SEL...

Page 32: ...lectrical box centered on box front 7 SEL 12 00053 C EOD Danger Label Place on exterior side of left bumper interior side of right bumper Typ of two 5 SEL 12 00101 EOD Warning Label Place on hydraulic...

Page 33: ...33 JH INDUSTIRES INC S1 S2 B A HYDRAULIC SCHEMATICS...

Page 34: ...ock Connections Disconnect Hot to A105 Black 12ga Disconnect Common to A103 White 12ga Disconnect Ground to A113 Green 12ga Terminal Block to Motor Box A111 to T1 T3 on Motor Black 12ga A112 to T2 T4...

Page 35: ...120VAC Coil 06 00121 2 1 Overload 12 18amps 06 00127 3 2 Pushbutton 063 026 8 1 Single phase Terminal Block Label 12 00150 5 1 12 Pole Terminal Block 06 00006 4 1 6 25 x9 50 x5 75 Nema 12 Enclosure 0...

Page 36: ...l Block Connections Disconnect L1 to A105 Black 12ga Disconnect L2 to A103 Red 12ga Disconnect Ground to A113 Green 12ga Terminal Block to Motor Box A111 to T1 T4 on Motor Black 12ga A112 to T2 T3 on...

Page 37: ...2 1 Overload 5 5 8amps 06 00126 3 2 Pushbutton 063 026 8 1 Single phase Terminal Block Label 12 00150 5 1 12 Pole Terminal Block 06 00006 4 1 6 25 x9 50 x5 75 Nema 12 Enclosure 063 027 7 1 6 x9 Enclos...

Page 38: ...3 002 9 1 Hydraulic Cylinder 1 1 2 Dia X 12 Stroke 063 001 063 001 10 1 90 6 SAE O Ring to 6 SAE 37 Long 063 022 063 022 11 1 Upper Hydraulic Cylinder Mtg Bracket 7438B01 7438B01 12 1 Push Button Cont...

Page 39: ...Motor Connection A121 12ga Green to Motor Ground Connection A106 to Black Wire on Solenoid 1 Black 18ga A107 to Black Wire on Solenoid 2 Black 18ga A110 to White Wire on Solenoid 1 White 18ga A111 to...

Page 40: ...C 1 6 2 5A 06 00125 06 00124 3 2 Pushbutton 063 026 9 1 Three phase Terminal Block Label 12 00150 5 2 7 Pole Terminal Block 06 00007 4 1 6 25 x9 50 x5 75 Nema 12 Enclosure 063 027 8 1 6 x9 Enclosure B...

Page 41: ...90 6 SAE 37 to 6 O Ring 063 002 063 002 9 1 Hydraulic Cylinder 1 1 2 Dia X 12 Stroke 063 001 063 001 10 1 90 6 SAE O Ring to 6 SAE 37 Long 063 022 063 022 11 1 Upper Hydraulic Cylinder Mtg Bracket 74...

Page 42: ...JH Industries Inc 1981 E Aurora Road Twinsburg OH 44087 Phone 1 330 963 4105 Fax 1 330 963 4111 Toll Free 1 800 321 4968 www copperloy com JH INDUSTIRES INC _...

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