JF FCT King Size 1260 Directions For Use Manual Download Page 10 | Manualshive

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1. INTRODUCTION

PIGB-206X-02 FCT1460 0614

- 10 -

SAFETY

The safety of persons and machines is an integral part of Kongskilde’s development
work. However, damage can occur as a consequence of misuse and insufficient
instruction.

We wish to ensure the safety of you and your workforce in the best

possible way

, but this also requires an effort on your part.

A forage harvester cannot be constructed in such a way that it guarantees the full
safety of persons and at the same time performs efficiently. This means that it is very
important that you as user of the machine pay attention and use the machine
correctly and thereby avoid exposing yourself and others to unnecessary danger.

As described above the machine is only intended for one purpose, namely:

Chopping grass and similar green crops for feeding purposes.

It is assumed that the work is performed under reasonable conditions, i.e. that the
fields are cultivated normally and to a reasonable extent kept clear of foreign matter
and debris.

The machine demands skilled operation, which means that

you should read the

instruction manual before you connect the machine to the tractor

. Even though

you have been driving a similar machine before, you should read the manuals - this
is a matter of your own safety!

You should

never

leave the machine to others before you have made sure that they

have the necessary knowledge.

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Summary of Contents for FCT King Size 1260

Page 1: ...Precision Chop Forage Harvester GB Original instructions Directions for use FCT 1460 ...

Page 2: ......

Page 3: ...Therefore you should read this instruction manual very carefully before using the machine Pay special attention to the safety instructions This instruction manual is made so that the information is mentioned in the order you will need it i e from the necessary operation conditions to use and maintenance There are illustrations to support the instructions Right and Left are defined from a position ...

Page 4: ...aring parts 19 Safety decals 21 TECHNICAL DATA 23 2 CONNECTION TO TRACTOR 24 THE HYDRAULIC SYSTEM 24 Hydraulic connection 24 Bypass valve 25 Connection of electric system 26 ELECTRO HYDRAULIC CONTROL 27 Functions 28 DRAWBAR AND PTO DRIVE SHAFT 31 Shortening of the PTO drive shaft 32 Friction clutch 32 3 MOUNTING OF EQUIPMENT 33 HITCH FOR TRAILER 33 Combi hitch 33 Hydraulic hitch hook Auto hitch 34...

Page 5: ...stration of metal 67 Stop of the feed intake section 67 Resetting of the metal detector 68 MD CONTROL 69 ADJUSTMENTS 71 Ratchet stop 71 Spring assembly 72 FAULT FINDING FOR MD 72 6 WORKING IN THE FIELD 73 GENERAL CONDITIONS 73 Swathing before chopping 73 TRANSPORT POSITION 74 STARTING IN THE FIELD 75 Starting 75 Working 76 Blockage in the machine 78 After work 80 VARIOUS 80 WORKING POSITIONS 80 7 ...

Page 6: ...98 10 SPARE PARTS ORDERING 99 11 MACHINE DISPOSAL 100 12 MISCELLANEOUS 101 HYDRAULIC DIAGRAM FOR FCT 1460 101 CONTROL SYSTEM 101 CONTROL BOX 103 CONTROL UNIT ON THE MACHINE 104 MD CONTROL UNIT 105 CONTROL UNIT ON MACHINE WIRING SYSTEM 106 MD CONTROL UNIT WIRING SYSTEM 107 MD MACHINES 110 ...

Page 7: ...tions i e that the fields are cultivated normally and to a reasonable extent kept clear of foreign matter and debris Intended use also means that the instructions given by Kongskilde Industries A S in the instruction manual and the spare parts book are observed and that thorough agricultural knowledge and technically correct use is a matter of course The precision chop forage harvester FCT 1460 sh...

Page 8: ...ass can work 100 tons per hour it is possible to calculate the capacity at different per cents of dry matter depending on the pre treatment before cutting as shown in the following table Dry matter Capacity Dry matter 100 18 ton h Wet new grass 15 120 ton h Not pre dried grass 18 100 ton h Pre dried grass no outflow of sap from clamp silo 25 72 ton h Pre dried grass no outflow of sap from high tow...

Page 9: ...the point where it is the friction clutch between the machine and the tractor which releases frequently The main friction clutch is not intended to release frequently but only for starting shock or when foreign matter gets into the machine The same applies to the shear bolt clutch for the feed intake rollers The main clutch simply cannot absorb the heat which is generated during these long release...

Page 10: ...use the machine correctly and thereby avoid exposing yourself and others to unnecessary danger As described above the machine is only intended for one purpose namely Chopping grass and similar green crops for feeding purposes It is assumed that the work is performed under reasonable conditions i e that the fields are cultivated normally and to a reasonable extent kept clear of foreign matter and d...

Page 11: ...e word WARNING is used to warn against visible or hidden risks which might lead to serious personal injuries DANGER The word DANGER is used to indicate measures which according to legislation must be followed to protect oneself and others against serious injuries GENERAL SAFETY INSTRUCTIONS The following is a brief description of the measures which should be a matter of common knowledge to the ope...

Page 12: ...ation of the tractor match those of the machine 13 Always use hearing protectors if the noise from the machine is annoying or if you are working with the machine for a considerable period in a tractor cabin which has not been silenced sufficiently 14 Never allow anybody to be on the machine during work or transport 15 Never use the machine for other purposes than what it has been constructed for 1...

Page 13: ...power take off but cannot deliver more than 200 KW 280 HP The machine is as standard constructed for 1000 RPM and is delivered from the factory with 1 3 4 PTO drive shaft with 20 spline yoke As an alternative 1 3 4 yokes with 6 spline 1 3 8 yokes with 6 spline and finally 1 3 8 yokes with 21 spline can be supplied for the PTO drive shaft of the machine A suitable tractor will have a broad range of...

Page 14: ...and at worst result in ejection of parts through the delivery chute Make sure that the PTO drive shaft has been mounted correctly i e that the lock pin is in mesh and that the support chain has been fastened at both ends The PTO drive shaft must be correctly protected If the guard is damaged it must be replaced immediately IMPORTANT Before connecting the trailer with the hydraulic hitch always Dis...

Page 15: ...mportant to block the blade cylinder as the sharp blades can easily cause injury Before working check that the feed rollers and the blade cylinder can move freely Also check that the blades are intact and without cracks Damaged blades must be replaced to prevent them from blocking or damaging the machine and to avoid metal parts being thrown out from the delivery chute Check periodically if blades...

Page 16: ...port there is a risk that the machine moves to the opposite lane or towards the roadside where on coming vehicles may be present IMPORTANT If the machine is equipped with auto hitch the mechanical lock on the auto hitch must be activated when driving with a trailed wagon on public roads This also applies if a self locking valve is fitted on the lifting cylinder of the auto hitch IMPORTANT To ensur...

Page 17: ...d cause dismemberment or death Never allow anyone to stand near the forage harvester while it is working especially not children who do not know the danger and do unforeseen things The chute is over 4 m high Be aware of high voltage lines and keep a safe distance away from these PARKING Before parking the machine always lock the jack with the locking pin otherwise the machine may tip over during p...

Page 18: ...one is undamaged and if the device is able to move back and forth easily 2 Lower the guard behind the grinding device to give access to the blade cylinder 3 Adjust the stone and guard the grinding device again 4 Remove the guard above the blade cylinder transmission and change the direction of rotation of the rotor 5 Close the guard again and check that there are no persons near the machine 6 Star...

Page 19: ...se hoses which comply with the requirements stated by the manufacturer All hoses are marked with date of production REPLACEMENT OF WEARING PARTS Blades blade bolts and shear bar are made of high alloyed heat treated materials This heat treatment provides especially hard and ductile material which is able to withstand extreme stress Damaged blades blade bolts or shear bars must be replaced by origi...

Page 20: ...1 INTRODUCTION PIGB 206X 02 FCT1460 0614 20 3 5 10 12 9 4 6 8 7 STOP PR80 0821 2 MIN 1 2 3 6 6 7 8 9 10 12 15 14 13 15 6 4 4 5 7 8 7 2 1 13 PR80 0837 15 PR80 0814 14 PR80 0861 11 PR80 0857 ...

Page 21: ...ave a momentum where they keep rotating for up to 2 minutes Wait until the blades have come to a complete stop before removing guards for inspection or maintenance 8 Risk of getting pulled into the machine Do not stand near the attachments or the feed rollers while the machine is running Make sure that the tractor engine has stopped first 9 The number and the direction of rotations Check that the ...

Page 22: ...1 INTRODUCTION PIGB 206X 02 FCT1460 0614 22 PR11 1810 ...

Page 23: ...ard Number of feed rollers 4 Reverse of feed intake Standard hydraulic Hydraulic functions Pick up lifting drawbar chute swivelling deflector and reverse function Turning angle for chute 280 degrees Pick up pre lubricated Standard Weight with pick up 3800 kg Length max B 5 31 m Maximum width with pick up C 3 57 m Transport height A 3 8 m Tyre dimension standard 500 50 17 Freewheeling clutch in PTO...

Page 24: ...hydraulic system which must be supplied with oil from the tractor The system is used for pick up lifting drawbar chute swivelling deflector chute folding and reverse function None of these functions use very much oil and are controlled in the best way when the oil flow is low Adjust the oil flow from the tractor to 15 20l min or as low as possible Connect the hoses to a double acting outlet on the...

Page 25: ...d at the thumbscrew If the tractor is of the closed centre type the bypass valve must be closed in order to allow the tractor to close the oil flow automatically when no functions are active If the valve is not closed this can be changed at the thumbscrew The bypass valve is placed at the left on the valve block None of the hydraulic functions use more than about 15 litres of oil per minute Theref...

Page 26: ...n be placed on the right arm rest in the tractor cabin allowing the driver easy access to it while driving in the field The control box is equipped with detachable fittings which can be fastened in the tractor cabin with screws and it can subsequently be dismounted without tools The plug for the power supply is connected to a socket in the tractor cabin This should supply 12 V and allow minimum 15...

Page 27: ...h controls the electro hydraulic functions Fig 2 3 The control is turned on and off on the side of the control box IMPORTANT Remember to turn off the control box if the tractor is stopped for some time Although the machine is not in operation several electric coils may be activated These will drain the tractor s battery Fig 2 3 ...

Page 28: ...The machine moves behind the tractor Push to the right The machine moves out to the swath Fig 2 5 On the joystick Chute Push forward The deflector points downward Push to the rear The deflector points upward Pick up While pushing the button Push forward The pick up is lowered Push to the rear The pick up is raised It takes about 2 seconds to lower the pick up completely so that the support wheels ...

Page 29: ...rollers and pick up stay in neutral position Reverse With the toggle switch in the middle position you reverse by holding down the push button Reversing will stop when letting go of the button Fig 2 7 There are 3 toggle switches on top of the control box One of them is used for folding of the chute the other two are intended for optional equipment The toggle switches automatically return to the ne...

Page 30: ...etal stop or if the metal detector is turned off The right control light is on when there is a metal stop The metal detector turns on each time the control unit is switched on If you wish to turn off the metal detector this can be done by pushing the button on the MD control unit on the machine Hold the button for about 5 seconds The left control light on the control box turns off See also the sec...

Page 31: ...ulling out or pushing in the drawbar of the tractor Fig 2 11 The height H of the hitch eye must be adjusted so that the PTO shaft is horizontal The height can be changed by moving or turning the drawbar bracket To ensure longest possible life of the PTO shaft the following applies to standard PTO shaft without wide angle The length L1 must be equal to the length L2 i e the centre of rotation P for...

Page 32: ... position The longest distance on this machine Hold the shaft ends parallel to each other and mark the required shortening minimum 200 mm overlapping Shorten all 4 tubes equally The ends of the profile tubes must be rounded off and burrs must be removed carefully It is very important that the tubes are smooth and clean before greasing Grease the tubes carefully before reassembling WARNING Never tu...

Page 33: ... before equipment and accessories are mounted HITCH FOR TRAILER The machine can be supplied with combi hitch or hydraulic hitch for connection of trailer The maximum drawbar load is 2000 kg Maximum total weight of trailed wagon 15000kg COMBI HITCH Fig 3 1 Combi hitch A mounted in lowest position Fig 3 2 Combi hitch mounted in uppermost position This position is used for trailers with overrun brake...

Page 34: ... be lowered and the hitch eye of the trailer is caught by the hitch hook Lift the trailer with the hydraulic cylinder C until it reaches its bottom position A hydraulic locking valve E which is mounted on the cylinder C ensures that the hitch hook A stays in the raised position If the trailer is equipped with plugs for lighting and hoses for tipping and brakes these should be mounted subsequently ...

Page 35: ...lowered completely the trailer is disconnected Also remember to disconnect plugs for lighting and hoses for tipping and brakes if these were mounted PICK UP Connection is preferably carried out on firm and even ground The base machine is connected to the tractor according to section 2 CONNECTION TO TRACTOR Fig 3 5 Wheel the pick up on the rollers to the machine so that the catch A is engaged Mount...

Page 36: ...Mount the PTO drive shaft A for the pick up Fig 3 7 The height of the rollers under the pick up can be adjusted Adjust the height so that there is 15 20 mm distance between the point of the pick up tines and the ground Fig 3 7 PR11 1812 15 20 mm PR11 1811 Fig 3 6 ...

Page 37: ...spindle lock B is pulled out to release the spindle and pushed in to lock it Lift up the lock to move it Hold the spindle A in horizontal position so that the lock B can be engaged Fig 3 9 Adjust the stop B for lift of the pick up so that you obtain maximum lifting height but also avoid the pick up colliding with the drawbar at A Fig 3 9 PR12 1749 B A Fig 3 8 PR11 1813 ...

Page 38: ...upling at the left hand catch TRANSPORT CONVERSION Fig 3 11 The drawbar is converted electro hydraulically with the joystick on the control box The hydraulic cylinder A is equipped with a safety lock valve B which ensures that the machine does not make any unintentional movements in case of leaking hoses Fig 3 11 PR12 0449a B A Fig 3 10 PR12 1752 ...

Page 39: ...E TURNING There are the following 3 positions for fitting the chute turning bracket in order to optimise unloading to a selected side Fig 3 12 Pos 1 for unloading to the right Pos 2 for unloading both sides Cannot be used with the collapsible chute Pos 3 for unloading to the left When the chute is fitted you must turn carefully from outer position to outer position in order to ensure that the hydr...

Page 40: ...40 Fig 3 13 Position 1 Fig 3 14 Position 2 Fig 3 15 Position 3 NB Not all machines offer the option for 3 positions of the bracket for chute turning Only position 3 is offered for these machines Fig 3 13 PR11 1849 Fig 3 14 PR11 1850 Fig 3 15 PR11 1851 ...

Page 41: ...st be folded down during transport so that it rests on a stand on the drawbar This reduces the transport height to less than 4 metres The chute is collapsed by a hydraulic cylinder that is controlled from a toggle switch on the front of the control box in the driver s cab The chute is operated electro hydraulically with the joystick and toggle switch on the control box Move the drawbar into transp...

Page 42: ...it the tractor cab IMPORTANT Do not move the drawbar while the chute is resting on the stand IMPORTANT Do not turn the chute while it is resting on the stand IMPORTANT The chute must always rest on the stand during transport This is partly due to the Road Traffic Act and also because the chute delivery chute may get damaged for instance if you drive fast on uneven ground CHUTE FOR PARALLEL OPERATI...

Page 43: ...9 When this equipment is fitted it is important that an extra spring A is fitted for chute relief in order to compensate for the added weight of the chute Bracket B must be moved to the indicated position so that the wire is not too short Fig 3 19 PR11 1852 A B ...

Page 44: ...ould keep the pick up at such a height that the tines do not hit the ground and leave earth in the crop and can also pick up the grass without waste JF recommends a distance between the pick up tines and the ground of 15 to 20 mm Fig 4 2 Before making any adjustment the cylinder stop C must be engaged and secured with pin Fig 4 1 PR11 1812 15 20 mm Fig 4 2 PR12 1759 C ...

Page 45: ...lockage around the auger you stop and force the crop out of the machine by using the reverse function See also chapter 6 WORKING IN THE FIELD A continuous and even flow through pick up and auger is the best way to avoid blockages inside the machine and thus avoid long operational stoppages The operator should always ensure spare friction discs for the slip clutch on the auger are in the tool box I...

Page 46: ...able to change the speed of the pick up tines This is an option that permits optimisation of material harvesting The stated speeds are the tines peripheral speed on the ground Sprocket no Number of teeth Z Speed 2064 720x 21 10 km h 2065 897x 25 12 km h 2065 994x 30 14 km h Fig 4 3 This is sprocket A which is replaceable A Fig 4 3 ...

Page 47: ...e this easier the chute is relieved by strong springs DANGER First ensure that no other persons than the operator are in the vicinity WARNING The hydraulically collapsible chute accessory is so heavy that the rotor housing cannot be opened manually for access to the chopping rotor Instead please use the procedure described in Fig 4 10 Fig 4 14 Fig 4 4 ...

Page 48: ...g 4 5 1 Turn the chute to the rear Turn the deflectors to the middle of the working area Fig 4 6 2 Open the cover of the rotor housing and the left cover Fig 4 7 3 Open the clips on the front of the rotor housing PR11 1766 Fig 4 5 Fig 4 7 Fig 4 6 ...

Page 49: ...urn the chute backwards and down which will open the rotor housing 5 The rotor housing is closed in the same way although in the reverse order Fig 4 9 When the rotor housing is closed it is a good idea to lift the chute the first part of the way PR13 0284 Fig 4 8 Fig 4 9 ...

Page 50: ...r Use this procedure instead DANGER First make sure that no persons are near The hydraulic functions must be operated from the tractor seat Fig 4 10 Turn the chute to the rear Adjust the deflectors A to the middle of the working area Fig 4 11 Fold down the chute to about 1 5 m above the ground and mount the wheels B with the pin and split pins PR12 1753 A Fig 4 10 PR12 1754 B B Fig 4 11 ...

Page 51: ...B 206X 02 FCT1460 0614 51 Fig 4 12 Fold down the chute until the wheels rest on the ground Fig 4 13 Now the lock clamps C at the front of the rotor housing can be opened safely PR11 1755 Fig 4 12 Fig 4 13 PR12 1756 C C ...

Page 52: ...IGB 206X 02 FCT1460 0614 52 Fig 4 14 Move the chute cylinder in direction Chute closed whereby the rotor housing is opened When closing the rotor housing follow the same procedure in reverse order PR12 1757 Fig 4 14 ...

Page 53: ... checked the bolts D of the bearing housings are tightened with a torque wrench to 40 kgm 400 Nm The machine is equipped with a scraper for the smooth roller E The scraper is mounted together with the reversible shear bar just mentioned The scraper is placed as close to the smooth roller E as possible without touching it The distance between the scraper and the smooth roller should be between 0 2 ...

Page 54: ...ening A in the rotor housing The spring B for the serrated roller must be loosened or dismounted to get enough space If the shear bar has been worn it can be reversed for a new sharp edge Fig 4 17 The distance between the smooth roller and the serrated roller should be maximum 3 mm Adjustment is made with the bolts G at both sides of the rotor housing Fig 4 16 PR12 0458 A B Fig 4 17 PR11 0231 M a ...

Page 55: ... the machine under all conditions Fig 4 19 Under the roller section a bottom plate B can be mounted as option This plate can be mounted when working in very dry and or short crops to avoid waste under the rollers IMPORTANT When working under normal conditions we recommend you to drive without this bottom plate as otherwise material can accumulate under the rollers causing reduced capacity and unne...

Page 56: ... pin again As standard the following chopping lengths can be achieved Adjustment Theoretic chopping length 1 16 mm 2 12 mm Fig 4 21 If you want an exceptionally short chopping length the outermost pulley ring A must be moved from the swivel gearbox to the harvest gearbox Hereby the following chopping lengths are obtained Adjustment Theoretic chopping length 1 8 mm 2 6 mm PR11 1816 A Fig 4 21 Fig 4...

Page 57: ...ig 4 22 The cutting lengths can be doubled by removing every second row of blades in the rotor Fig 4 23 In the position between adjustment 1 and adjustment 2 the gears of the harvest gearbox are not in mesh Fig 4 22 PR11 0217 Fig 4 23 PR11 1817 ...

Page 58: ...ION Check the distance between the blade and the shear bar 0 5 mm with the supplied gauge before the bolts are tightened WARNING Only use original blade bolts when replacing Tighten the blade bolts with a torque wrench to 40 kgm or with the supplied spanner using approx 40 kg leverage Fig 4 24 When the blades have been worn max 8 mm or to the first bend i e approx 12 mm above the straight piece th...

Page 59: ...hat the grindstone is undamaged that the device slides easily back and forward that the device is parallel with the rotor The grinding device is correctly adjusted from the factory and therefore there is normally no need for adjustment but if it has been dismounted adjustment can be made at the oblong holes of the lateral guides The bolts must be tightened firmly after the adjustment The stone is ...

Page 60: ...ween the grinding device and the rotor so that there is free space between the device and the rotor Adjust the grindstone so that there is 2 3 mm clearance between the stone and the blades by turning the handle C Fig 4 27 3 Close the guard A WARNING REMEMBER only grind with CLOSED guards Fig 4 27 PR11 1819 A C PR11 1818 A B A B C Fig 4 26 ...

Page 61: ...ck again Feed some more and repeat the movement across the whole width of the rotor so the blades in the whole width of the rotor are sharpened 8 Push the handle in after grinding Stop the tractor and when the rotor has come to a complete stop the guard between the device and the rotor must be lifted back into its right position The PTO drive shaft for the rotor must be moved back to the pin for n...

Page 62: ...the cutting edge is 5 mm wide or more Grind the rear edge to an angle of approx 15 Rough grinding can be made by means of an angle grinder with the rotor and blades positioned in the machine CAUTION Be careful not to grind down the cutting edge front edge of the blades Block the rotor with a firm object a piece of wood or the like during rough grinding to make sure that the rotor does not move dur...

Page 63: ... the rubber disc Fig 4 31 During reverse the overlap between the steel friction disc B and the rubber disc C is 5 3mm It is not necessary to make any adjustment in case of wear because the cylinder always has the constant pressure which is determined by the pressure relief valve CAUTION Only use the reverse function shortly each time to ensure correct functioning and long life of the rubber disc F...

Page 64: ...NING The tightening of the spring should NOT be increased in relation to the indicated lengths as this may overload the transmission The V belt drive works as a belt clutch and slips if the feed intake is overloaded With this clutch function the attentive operator can change into a lower gear when the belts slip and thereby avoid blockage in the feed intake section Fig 4 32 PR12 1820 430 mm ...

Page 65: ...or still rotates Moreover an empty smooth running feed intake can still be driven by the slight friction from the slackened belts WARNING Do not approach the machine when the feed intake is in neutral position and the rotor is rotating Neutral position does not guarantee that the feed intake will not start Fig 4 33 In neutral position with a new rubber disc the distance between the rubber disc and...

Page 66: ...stem which can detect register ferrous metal metal containing iron in the feed intake section and immediately stops pick up auger and feed intake if metal in the crop enters the front rollers MAGNET TUB METAL SENSOR Fig 5 1 The machine is equipped with a magnet tub A a sensor which is mounted in the lower front feed roller The function of the magnet tub is to detect ferrous metal metal containing ...

Page 67: ... is engaged with the ratchet wheel B which blocks the feed intake and releases the clutch D At the same time the reverse function goes to neutral position Since the feed intake is blocked faster than the reverse function goes to neutral the clutch D is released briefly It slips until the reverse has disengaged the belt transmission The reverse slackens the V belts and the drive of the feed intake ...

Page 68: ... is sent to the microprocessor that you have reversed and the stop system with the pawl will reset Note You must reverse for minimum 2 seconds before the control unit registers and allows feed intake CAUTION When the machine has reversed after a metal detection stop the tractor and check the area in front of the feed roller for possible metal pieces and remove these If nothing is found there is a ...

Page 69: ...erse function to go into neutral position Furthermore it verifies by means of the magnet switch whether the feed intake has reversed When starting the machine the metal detector is active and you need to reverse the feed intake before you can work normally See chapter 6 STARTING IN THE FIELD The metal detector turns on each time the control unit is switched on Fig 5 6 When the control unit is swit...

Page 70: ...terrupted This ensures that you don t work without metal detector unless you intend to If you work without metal detector you risk that metal enters the machine causing damage and contamination of the crop WARNING Do not approach the machine when the feed intake is in neutral position and the rotor is rotating Neutral position does not guarantee that the feed intake will not start The MD control u...

Page 71: ... A in mesh with the ratchet wheel B and the feed intake section is blocked Fig 5 9 WARNING The distance between the pawl and the wheel MUST be S 1 2 mm as the distance determines the reaction time of the system in case of metal detection Too large distance may mean that a metal object can reach the blade rotor before the feed intake stops and cause serious damage to the harvester The distance betw...

Page 72: ...sembly should NOT be modified since this would result in risk of metal in the chopping rotor or shocks damaging the transmission Fig 5 10 From the factory the spring assembly is set to S 175mm FAULT FINDING FOR MD In chapter 12 in this book MISCELLANEOUS is a table for fault finding on the MD system The table contains the most known faults possible cause and remedies PR11 1824 S Fig 5 10 ...

Page 73: ...itted is reduced so much that the capacity of the machine is lowered and the friction discs must be replaced When replacing discs remember that they must be of the same number and quality so that the required torque can be transmitted and to secure maximum life SWATHING BEFORE CHOPPING If it is possible to influence the swathing made before chopping it is important to emphasise that regular and ev...

Page 74: ... the tractor The chute must be folded down to rest on the stand on the drawbar Fig 6 2 The cylinder A for the drawbar can be adjusted in length in order to change the position of the machine behind the tractor CAUTION There must be minimum 20 mm thread in mesh between the piston rod and the threaded piece Fig 6 1 PR11 1758 Fig 6 2 PR12 0434 A ...

Page 75: ...et and check the metal detector Lights on the control box Fig 6 3 The green light indicates that the control system is on Fig 6 4 The green left hand light indicates that the machine is working with normal feed intake and that the metal detector is activated The red right hand light indicates that the machine is in metal stop i e the electronics has registered metal and the system has reacted the ...

Page 76: ...til the blade rotor has come to a complete stop Fig 6 4 When the metal detector has registered metal the reverse system moves to neutral position and the red light on the control box is on again The detector has now been checked Reset the detector as described above WORKING Gradually increase to the correct number of rpm This is 1000 rpm on the PTO during working therefore start with approx 1050 1...

Page 77: ...are quickly worn and the drive of the pick up may be overloaded Fig 6 6 Before making any adjustment the cylinder stop C must be engaged and secured with pin Lift the pick up completely during transport and when turning When driving through soft areas in the field the pick up can be lifted partly to avoid picking up earth etc The position of the pick up is locked both in the lifted and in the part...

Page 78: ...oes NOT guarantee that the feed intake will not start Now move the reverse system to reverse position at a low number of rpm the push button on the control box Hereby the auger is lifted and the feed intake runs backwards whereby the material in the machine is reversed out We recommend reversing slowly with the machine while the material is pushed out This creates room for the grass which is rever...

Page 79: ... 1 where the Fig 6 8 gear wheels are not in mesh Thereby the rotor is not driven WARNING It is important that the PTO shaft is NOT moved to pos 2 where the rotor rotates in the opposite direction This position is only used for grinding 3 Connect the power take off again at low number of rpm move the reverse function to reverse position and reverse the material out of the machine Fig 6 7 4 After re...

Page 80: ...usted continuously with the hydraulic cylinder To avoid an obstacle etc in the field you can easily adjust the position of the drawbar during working since the drawbar is above the pick up With the wide pick up on the machine it is possible to work with the chopper in several positions in relation to the tractor Fig 6 9 1 The chopper picks up grass beside the tractor working offset The machine can...

Page 81: ... of the trailer Fig 6 11 3 Here the chopper works in line as the tractor drives over the swath This technique is of course very suitable for picking up single swaths as you avoid driving on the crop The technique is still suitable for side loading to both sides and brings the tractors close to each other CAUTION The PTO shaft should work with a deviation of maximum 20 For sharp turns to the right ...

Page 82: ...our new machine must be retightened after some hours of operation This also applies if repairs have been made Especially the bolts for the blades on the rotor must be retightened carefully Torque measurement MA for bolts on the machine if nothing else stated in this instruction manual A Ø Class 8 8 MA Nm Class 10 9 MA Nm Class 12 9 MA Nm M 8 25 33 40 M 10 48 65 80 M 12 80 120 135 M 12x1 25 90 125 ...

Page 83: ...NT AND ADJUSTMENT OF BLADES in chapter 4 ADJUSTMENTS TYRE PRESSURE FCT 1460 is as standard equipped with wide low profile tyres which provide a good carrying capacity and thus a low ground pressure The below table indicates the recommended tyre pressure The machine is delivered from the factory with these pressures FCT 1460 Tyre dimension Tyre pressure bar Wheels on machine 500 50 17 2 2 Rubber wh...

Page 84: ...tch on the front PTO drive shaft The figure illustrates how the clutch protects the transmission against high torque peaks and at the same time is capable of transmitting the torque while it is briefly in function slips In order to ensure that the clutch works as intended it must be aired at regular intervals as dirt and moisture may cause the clutch to get stuck Fig 7 2 ...

Page 85: ...six nuts A on the flange are tightened Hereby the springs B are compressed so that they do not press on the clutch plates C and the clutch can rotate freely 2 Let the clutch rotate for 30 seconds This removes dirt and possible rust on the plates 3 The nuts A are loosened again until they are at level with the threads of the bolts and the springs B can press on the clutch plates C Fig 7 3 ...

Page 86: ...ht into which the adjustment ring D can be mounted pos 1 and pos 2 TORQUE ADJUSTMENT GUIDE PTO Torque Adjustment 1000 2700 Nm Step l 1000 3000 Nm Step II 1000 3300 Nm Step III 1000 3600 Nm Step lV From the factory the clutch is delivered with adjustment II corresponding to 3000 Nm and should not be adjusted higher Adjustment of the torque can only be made when the nuts A on Fig 7 3 are tightened A...

Page 87: ...by an authorised JF dealer service technician Fig 7 6 There are two 10A fuses and one 5A fuse in the MD control unit Only replace the fuses by fuses with the same power value Servicing except replacement of fuses must always be performed by an authorised JF dealer service technician WARNING Never mount fuses with a higher power value The control system may be damaged If fuses blow there is an erro...

Page 88: ...the whole surface should be lubricated with a thin coat of oil CHAIN TIGHTENER FOR PICK UP AUGER Fig 7 8 Two bolts A are loosened after which the eccentric B can be turned with a screwdriver or the like It is turned in direction for tightening and in direction for loosening CAUTION It should always be possible to move the chain at least 20 mm up and down in the middle to make sure that it is not t...

Page 89: ...8 GREASING PIGB 206X 02 FCT1460 0614 89 8 GREASING PR11 1825 10h ...

Page 90: ...8 GREASING PIGB 206X 02 FCT1460 0614 90 PR11 1826 50h ...

Page 91: ...8 GREASING PIGB 206X 02 FCT1460 0614 91 PR11 1827 50h ...

Page 92: ...8 GREASING PIGB 206X 02 FCT1460 0614 92 PR11 1830 50h ...

Page 93: ...8 GREASING PIGB 206X 02 FCT1460 0614 93 PR11 1831 50h ...

Page 94: ...8 GREASING PIGB 206X 02 FCT1460 0614 94 PR11 1828 250h ...

Page 95: ...8 GREASING PIGB 206X 02 FCT1460 0614 95 PR11 1829 250h ...

Page 96: ...rt 3 5 l 85W 140 Swivel gearbox lower part 3 5 l 85W140 IMPORTANT The oil level must in the upper and lower part be 30 and 25 mm lower than the check plugs at the side of the swivel gearbox as shown on the figure Oil change After the first 10 working hours and then annually PR11 1832 3 5 L Oil 30 mm 25 mm 3 5 L Oil Fig 8 1 ...

Page 97: ...ontent Quality Harvest gear 10 11 l 80W 90 The oil level is checked through an inspection glass The correct position of the gearbox during inspection and filling of oil is neutral position Oil change After the first 10 working hours and then annually Fig 8 2 PR11 1833 ...

Page 98: ...g so that possible water is pressed out of the bearings IMPORTANT Grease all grease points after cleaning the machine The following points are instructions how to prepare for winter storage Check the machine for wear and other defects note down the necessary parts you will need before the next season and order the spare parts Dismount the PTO drive shafts lubricate the profile tubes and keep them ...

Page 99: ...on the machine plate We request you to write this information on the first page in the spare parts book supplied with the machine as soon as possible so that you have the information at hand when ordering spare parts Kongskilde Industries A S DK 6400 Sønderborg Denmark www jf dk Serial no Maximum speed Maximum drawbar load Maximum axle load Maximum total weight kg kg kg km h PR11 1113 ...

Page 100: ...t be placed somewhere outside Gearboxes cylinders and hoses must be emptied of oil These oils must be handed over to a recycling company Disassemble the machine and separate the individual parts e g PTO drive shafts tyres hydraulic components etc Hand over the usable parts to an authorised recycling centre The large scrapping parts are handed over to an authorised breaker s yard ...

Page 101: ...01 12 MISCELLANEOUS HYDRAULIC DIAGRAM FOR FCT 1460 PR11 1834 C1 Turn drawbar C2 PU lift C3 Deflector up down M1 Swivel chute w brake C4 Intake section Neutral Reverse Lift auger and roller Autohitch extra equipment Foldable chute extra equipment ...

Page 102: ...12 MISCELLANEOUS PIGB 206X 02 FCT1460 0614 102 CONTROL SYSTEM PR11 1761 ...

Page 103: ...12 MISCELLANEOUS PIGB 206X 02 FCT1460 0614 103 CONTROL BOX PR11 1762 ...

Page 104: ... FCT1460 0614 104 CONTROL UNIT ON THE MACHINE PR11 1763 Gland positions L left 4 6 2 Power Multicable Cable MD Gland positions Z bottom 7 8 10 14 16 18 13 15 17 5 6 9 3 4 1 2 12 11 JP 1 JP 7 JP 8 JP 4 JP 3 JP 5 JP 2 JP 1 JP 6 JP 9 ...

Page 105: ...12 MISCELLANEOUS PIGB 206X 02 FCT1460 0614 105 MD CONTROL UNIT PR11 1773 B1 B2 B3 B4 Metaldetector negative wire Blue Metaldetector signal wire B1 3 Brown ...

Page 106: ... 10 FCT Onboard ON OFF main relay 11 L JP6_2 Supply for JP1 JP2 Joystick 6 3 6 7 Joystick Left V4B V1A 12 M JP9_4 2 JP3_3 5 Brown Blue 1 0 Z11 Z18 V4B V1A 2x0 75mm with valve connector Y Joystick 6 4 6 8 Joystick Right V4A V1B 13 N JP9_5 2 JP3_4 6 Brown Blue 1 0 Z12 Z17 V4A V1B 2x0 75mm with valve connector Y Joystick 6 2 6 6 Joystick Down V3B V2A 14 P JP9_7 2 JP3_7 9 Brown Blue 1 0 Z13 Z16 V3B V2...

Page 107: ...Hydraulic V5a Valve C 1 A8 3 7 1 5mm w Souriau plug pin C Y Hydraulic V0 Valve D 1 A9 4 7 1 5mm w Souriau plug pin D Y Jobcomputer box Metaldetector function activated LED 1 A10 LED placed in Jobcomputer blackbox Y Jobcomputer box De activation of metaldetector function 1 A11 Push switch placed in Jobcomputer blackbox Y Machine Clutch sensor S3 1 A12 Black Brown Blue 5 0 Z9 S3 Inductiv Sensor N 1 ...

Page 108: ...n the control system 3 Damage on one or more of the cables has caused short circuit 1 Check and or establish power supply from the tractor 2 Replace the fuse s 3 Check wire connections and repair correct if necessary No metal is registered when the MD system is checked with ferrous metal between the front rollers before starting or metal goes through the feed intake section without being detected ...

Page 109: ...e contact element on the automatic clutch Although normal feed intake position is established the pawl is still in mesh Error in the wire for the coil Repair or replace the wire Metal is detected but there is no metal in the feed intake section 1 The adjustment of the magnetic field from the magnet tub has been changed 2 There are loose metal parts swarf in the roller which disturb the magnetic fi...

Page 110: ...mmediately after it will send an electrical signal to a control unit which will block the feed intake section by means of a signal to an electrically activated stop system before the metal part reaches the blade rotor The MD can only register ferrous metal parts metal parts containing iron Tests have shown a registration guarantee of 95 All the components of the MD which have defects in material o...

Page 111: ...such as costs for oil grease and minor adjustments 2 Transport of machine to and from dealer 3 The dealer s travelling expenses or freight charges to and from the user Warranty is not granted on wearing parts unless it can clearly be proved that Kongskilde has committed a fault The following is regarded as wearing parts Protective canvases blades blade suspensions wearing bars guide shoes stone pr...

Page 112: ...objet de la déclaration est conforme aux prescriptions fondamentales en matière de sécurité et de santé stipulées dans la Directive de la 2006 42 CE johon tämä ilmoitus liittyy vastaa EY direktiivissä mainituja perusturvallisuus ja terveysvaatimuksia soveltuvin osin sekä muita siihen kuuluvia EY direktiivejä 2006 42 EY överensstämmelse med alla hithörende bestämmelser i EG s maskindirektiv 2006 42...

Page 113: ...jamo da je LV Ar šo mēs apliecinām ka HU Kijelentjük hogy a az FCT 1460 EN MT BG LT RO TR SK EL SL LV HU a 2006 42 EK gépekre vonatkozó irányelv valamennyi vonatkozó rendelkezésével megegyezik zodpovedá všetkým príslušným ustanoveniam ES smernice o strojoch 2006 42 ES Συμφωνεί με όλους τους σχετικούς κανόνες της ΕΚ οδηγίας μηχανημάτων 2006 42 ΕΚ skladen z vsemi ustreznimi določbami Direktive o str...

Page 114: ...You can always find the latest version of the manuals at www jf dk Edition I Ausgabe Edition I Udgave PIGB 206x 02 FCT 1460 06 2014 X02 ...

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