26
12.0
Maintenance for J-1600R
Regularly scheduled maintenance is crucial to ensure a long service life for your machine. The schedule below shows
general cleaning, lubrication points and coolant replacement information for the J-1600R Radial Arm Drill Press. Item
numbers are located in Figures 20-22. Using proper eye protection, clean parts using a metal brush and a rag dipped
with oil (Mobil Vactra AA or equivalent).
Press E-stop button and power off before lubricating.
Follow local
regulations for disposal of used coolant/lubricants.
12.1
General Cleaning
No. Item
Action
Interval Lubricant
1
Column
Clean and lightly wipe with oil
Daily
Mobil Vactra oil AA
2
Arm Rail
Clean and lightly wipe with oil
Daily
Mobil Vactra oil AA
3
Spindle
Clean and lightly wipe with oil
Daily
Mobil Vactra oil AA
4
Box Table
Clean and lightly wipe with oil
Daily
Mobil Vactra oil AA
5 Base
Remove shavings; clean and wipe exposed metal
surfaces with oil
Daily
Mobil Vactra oil AA
6
Ball Screw
Clean with metal brush and oiled rag
Weekly
Mobilux Grease No. 3
7
Counterweight guide rails
Clean and lightly wipe with oil
Daily
Mobil Vactra oil AA
8
Spindle motor
Blow dust from fan housing with compressed air
Periodically
--
Table 5
11.2
Lubrication
No. Item Location
Action
Interval
Lubricant
*
9
Oil Cup
(for
column clamp)
On cylinder
rest, at bottom
of column
Add lubricant to full capacity
Daily
Mobil Vactra oil AA
10
Oil Cup
(for
spindle)
Top of drill
head
Add lubricant to full capacity.
Daily
Mobil Vactra oil AA
11
2 Oil Cups
(for
arm rail slide-
ways)
Right side of
drill head
Add lubricant to full capacity
Daily
Mobil Vactra oil AA
12
Elevating gear
Fill hole at top
of column cap
Top off using fill hole (12a). Fill to sight
glass full level (12b).
Check sight
glass daily
Mobil Vactra oil AA
13 Counterweight
Chain
Behind drill
head
Wipe with oiled rag
Weekly
Mobil Vactra oil AA
14 Coolant
Reservoir
in
base
Monitor for cleanliness and efficiency.
Replace when dirty or when cutting
becomes inefficient.
Capacity = 30 liters
(8 gal.)
Frequent
inspection; top
off as needed
Use high quality coolant
of choice. (Follow coolant
manufacturer’s
instructions.)
15 Grease
nipple
(for spindle)
On quill
Lubricate with lube gun
Daily
Mobilux Grease No. 3
16
Rack
Front of arm
Lubricate with lube gun
Every 3 days
Mobil Vactra oil AA
17 Hydraulic
oil
reservoir
Rear of
machine inside
guard panel
Add lubricant into fill hole (17a) to full
level of sight glass (17b).
Check sight
glass daily
Mobil Vactra oil AA
Replace annually; drain at (17c). Use
sight glass (17b) to fill to capacity.
NOTE:
Put pipe thread compound on drain plug
before re-installing.
Capacity: 4.5L (1.2 gal.)
After first 6
months, then
once per year
Mobil Vactra oil AA
18 Gearbox
Top
and
right
side of drill
head
Top off at fill hole (18a). Fill to sight glass
full level (18b).
Check sight
glass daily
Mobil Vactra oil AA
Replace annually; drain at (18c). Use
sight glass (18b) to fill to capacity.
NOTE:
Put pipe thread compound on drain plug
before re-installing.
Capacity: 3 liters (3/4 gal.)
After first 6
months, then
once per year
19
One shot lube
unit
(for column)
On arm near
column
Push lever down to disperse oil.
Keep filled to capacity.
Push lever
once per hour
Mobil Vactra oil AA
Table 6
*
IMPORTANT:
If switching brands of lubricants, prevent compatibility issues by thoroughly draining and, if possible,
cleaning the reservoir before filling with the replacement brand.
Summary of Contents for J-1600R
Page 11: ...11 General Features and Terminology J 1600R cont Figure 4 Figure 5 ...
Page 16: ...16 7 0 Operating Controls Figure 10 Operating Controls ...
Page 27: ...27 Figure 20 Figure 21 Figure 22 ...
Page 30: ...30 13 2 1 Column and Base Exploded View ...
Page 34: ...34 13 4 1 Gearbox Assembly Upper Section Exploded View ...
Page 37: ...37 13 5 1 Gearbox Assembly Lower Section Exploded View ...
Page 42: ...42 13 6 1 Rear of Head Exploded View ...
Page 47: ...47 13 8 1 Hydraulic Clamping Mechanism Exploded View ...
Page 50: ...50 13 9 1 Hydraulic System Exploded View ...
Page 52: ...52 14 0 Electrical Connections for J 1600R ...